The invention relates to a linear transport system and to a movable unit of a linear transport system.
Linear transport systems are known from the prior art in which movable units driven by a linear motor may move along a guide rail. Patent application DE 10 2018 111 715 A1, for example, discloses a linear transport system having such components. The said patent application further discloses a system for transferring energy and data from stationary units of the linear transport system to movable units of the linear transport system. Such linear transport systems may be used in automation technology, e.g. for transporting products. Depending on the type of products to be transported by a linear transport system, positioning of the movable units solely with the aid of the linear motor may not be sufficient. In particular, it may be necessary to avoid uncontrolled movements and to slow down movable units.
The present invention provides a linear transport system in which the movable units may be fixed within the linear transport system. The present invention also provides a movable unit of a linear transport system having such an option for fixing objects.
According to a first aspect, a linear transport system comprises at least a stationary unit and at least a movable unit. A plurality of stationary units and/or a plurality of movable units may be provided. The linear transport system comprises a drive for driving the movable unit, said drive comprising a linear motor. The linear motor comprises a stator and a rotor, wherein the stator comprises the one or the plurality of stationary units and the rotor is arranged on the movable unit and comprises one or a plurality of magnets. It may be provided in this context that each movable unit comprises a rotor of the linear motor. The stationary unit comprises an energy transmitting coil via which energy may be transmitted to an energy receiving coil of the movable unit. The movable unit comprises a fixing device set up to fix the movable unit in the linear transport system. The fixing device comprises a movable element that may be moved between a first position and a second position. When the movable element is arranged in the first position, the movable element thereby triggers a mechanical fixation of the movable unit.
It may be provided that an energy for moving the movable element is transmitted from the stationary unit to the movable unit with the aid of the energy transmitting coil and the energy receiving coil. With the aid of the fixing element, the movable unit may be fixed within the linear transport system, wherein the term fixing includes both creating complete immobility of the movable unit and preventing movement of the movable unit.
The fixing device may thus be set up to completely suppress or also to slow down a movement of the movable unit. It may be provided in this context that in particular a movement in a driving direction, i.e. a direction with which the movable unit may be moved by the linear motor or drive, may be fixed.
Fixing the movable unit may be useful in three different situations in particular. First, a complete mechanical fixation of the movable unit may lead to the fact that a product placed on the movable unit may be processed and no displacement of the movable unit is possible during processing. This is e.g. advantageous when a method for processing the product is to be used which causes a force to be applied to the product, for example in a milling or drilling operation. Furthermore, with the aid of the fixing device, a braking of the movable unit may be achieved, so as to prevent the movable unit from running into an obstacle. This may e.g. be achieved by an embodying the fixing device as a brake, wherein a controller outputs signals with the aid of which the fixing device is controlled. It may additionally be provided that the fixing device serves to suppress movement of the movable unit, e.g. in the event of a power failure and thus a failure of the power supply. This allows for suppressing uncontrolled further movement of the movable units.
According to a second aspect, a movable unit of the linear transport system, wherein a rotor is arranged on the movable unit and comprises one or a plurality of magnets. The movable unit comprises a fixing device set up to fix the movable unit in the linear transport system. The fixing device comprises a movable element that may be moved between a first position and a second position. When the movable element is arranged in the first position, the movable element thereby triggers a mechanical fixation of the movable unit.
In an embodiment, the movable element may be held in the second position with the aid of an electromagnet. The electromagnet may be supplied with a current via the energy transmitting coil or the energy receiving coil, respectively. A reset element acts against a force generated by the electromagnet, wherein movement of the movable element to the first position may be carried out by the reset element.
This embodiment is particularly useful for the application as a safety element. In normal operation, the electromagnet is supplied with a current via the energy transmitting coil and the energy receiving coil, thereby moving the movable element to the second position. If the current now fails, the magnetic field of the electromagnet collapses and the reset element moves the movable element to the first position, resulting in a fixation of the movable unit. In particular, such a safety element may also be embodied without a controller, i.e. passively, since the components described mean that a failure of the power supplied to the electromagnet leads to a fixation directly and without intervention of a controller. In this way, possible damage caused by a power failure to the system may be avoided.
In an embodiment, the stationary unit comprises a stationary antenna and the movable unit comprises a movable antenna. The movable unit comprises a controller, wherein the controller is arranged to control the fixing device based on a signal transmitted from the stationary antenna to the movable antenna.
This allows the fixing device to be controlled so that fixations may be created and released again during normal operation. This may e.g. be used to slow down a movement of the movable unit or to fix the movable unit for a further method step in which a mechanical action is to be exerted on a product arranged on the movable unit.
The last two embodiments may also be combined in such a way that, on the one hand, a power failure leads to a switching off of the electromagnet and thus the fixation is triggered and, on the other hand, a current of the electromagnet may also be switched off with the aid of the controller and in this case the reset element also leads to a, in this case controlled, fixation of the movable unit.
In an embodiment, the linear transport system has a guide rail. The movable units may be moved along the guide rail by the drive. The movable unit comprises rollers that roll on running surfaces of the guide rail. The fixing device makes it difficult to move the movable unit along the guide rail. As a result, braking or even complete fixing of the movable unit may be achieved.
In an embodiment, the guide rail comprises bore holes, wherein the movable element may engage in the bore holes. In the first position, the movable element is at least partially arranged in one of the bore holes. In this way, complete fixation may particularly be achieved, since the engagement of the movable element in a bore hole of the guide rail may prevent further movement of the movable unit along the guide rail. As a result, the movable unit may be fixed on the guide rail.
In an embodiment, the movable element is set up to fix the movable unit to withstand movements triggered by the drive.
In an embodiment, the movable element has a first brake pad. The first brake pad contacts the guide rail when the movable element is arranged in the first position. It may be provided in this context that the first brake pad does not contact the guide rail when the movable element is arranged in the second position. This embodiment allows for braking of the movable unit during movement along the guide rail. Depending on the coefficient of friction between the first brake pad and the guide rail, in addition to braking, this may also serve to completely immobilize the movable unit if a frictional force imparted on the guide rail by the first brake pad is larger than a force by which the movable unit would be moved. Such a system may produce efficient braking of the movable unit. In this context, a plurality of first brake pads may be provided, as well.
In an embodiment, the movable element has a second brake pad. The second brake pad contacts one of the rollers when the movable element is arranged in the first position. In this embodiment, the movement of the rollers is suppressed by the second brake pad and thus a fixation of the movable unit is achieved, as well. In this case, a plurality of second brake pads may be provided, which may act on one or more rollers.
The described embodiments, i.e. the engagement of the movable element in bore holes of the guide rail, providing the movable element with a first brake pad that may be placed on the guide rail and providing the movable element with a second brake pad that may act on the rollers, may be combined in any combination. For example, a plurality of different fixing devices may also be arranged on the movable unit, and may be used in different situations. For example, in one of the two embodiments the brake pad may be used as a brake, while fixing with the aid of a bore hole and a movable element engaging in the bore hole may be used in the event of a power failure. If the embodiments with first brake pad and second brake pad are not combined, both the first brake pad and the second brake pad may be referred to as brake pad.
The features of the movable unit described for the linear transport system may each also be provided to solely improve the movable unit.
The invention will be discussed in more detail below with the aid of embodiment examples and with reference to figures. Here, in a schematic illustration in each case
The movable units 100 comprise a fixing device 120. The fixing device 120 comprises a movable element 121. The movable element 121 may be moved between a first position and a second position, wherein the movable element triggers a mechanical fixation of the movable unit 100 in the first position. Energy sending coils 30 are arranged within the stationary units 10, and may be used to transfer energy from the stationary units 10 to the movable units 100.
Instead of the electromagnet 122, another device with the aid of which the movable element 121 may be moved may also be used, e.g. the movable element may be moved with the aid of a servo motor or with the aid of a stepper motor. In this case, a gearbox may also be provided.
The stationary unit 10 comprises an optional stationary antenna 31. The switch-on unit 102 of the movable unit 100 comprises an optional movable antenna 105, wherein the movable antenna 105 has a fixed position relative to the movable unit 100 and is moved along with the movable unit 100. The stationary antenna 31 and the movable antenna 105, respectively, may be used to transmit data from the stationary unit 10 to the movable unit 100 and vice versa, and the controller 104 may then control the electromagnet 122 and thus the movable element 121.
The energy receiving coil 103, the controller 104 and the movable antenna 105 are shown as part of the switch-on unit 102, but may also be arranged on the movable unit 100 without being part of a switch-on unit 102. This also applies to the following embodiments.
In the fixing device 120 shown in
The fixing device 120 comprises two first brake pads 141, one on each side of the guide rail 50. A different number of first brake pads 141 may also be provided, in particular only one first brake pad 141.
The embodiments shown may be combined with one another. For example, a fixing device 120 as shown in
The system shown may be used to provide a fixing device 120 for a linear transport system 1, with the aid of which, on the one hand, fixations of the movable unit 100 controlled via the switch-on unit 102 and the controller 104 are possible and, on the other hand, an appropriate fixing may also be provided in the event of a power failure.
Number | Date | Country | Kind |
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10 2020 127 822.5 | Oct 2020 | DE | national |
This patent application is a continuation of International Application PCT/EP2021/078901, filed Oct. 19, 2021, entitled LINEAR TRANSPORT SYSTEM AND MOVABLE UNIT OF A LINEAR TRANSPORT SYSTEM, which claims the priority of German patent application DE 10 2020 127 822.5, filed Oct. 22, 2020, entitled LINEARES TRANSPORTSYSTEM UND BEWEGLICHE EINHEIT EINES LINEAREN TRANSPORTSYSTEMS, each of which is incorporated by reference herein, in the entirety and for all purposes.
Number | Date | Country | |
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Parent | PCT/EP2021/078901 | Oct 2021 | US |
Child | 18304098 | US |