The present invention relates to a linear unit comprising a guide rail respectively a support bar or the like, a carriage displaceable on the guide rail respectively the support bar, a play-free bearing configured between the guide rail respectively the support bar, said bearing being fitted with bearing and support surfaces at the guide rail respectively the support bar to brace and guide the bearing elements, and means to adjust the bearing in play-free manner.
Linear units of the above kind are used in numerous industrial fields of application, in particular because they allow accurate, translational displacements. The design of known linear units usually is fairly complex and based on many components. Accordingly the manufacture and assembly of such linear units are very time-consuming and expensive. Maintenance work such as exchanging worn bearing components in general are very time consuming and hence cost intensive.
Accordingly it is the objective of the present invention to solve these and further drawbacks of the state of the art and to create a linear unit of the above cited kind which is built economically using simple components and assures accurate as well as constantly reliable guidance. This unit shall be manufactured and assembled rapidly and rationally. Moreover it allows quick and simple exchange of parts.
This problem is solved by the features of claim 1. Preferred embodiment modes are the objects of the dependent claims.
The linear unit of the present invention comprises at least one guide rail, at least one substantially U-shaped carriage displaceable on the guide rail, and one transverse support segment and two lateral leg segments, these segments partly enclosing the guide rail, a play-free bearing mounted between the guide rail and the carriage and comprising at least two bearing elements and at least two bearing surfaces at the guide rail to brace and guide the bearing elements, and means to adjust the bearing in playfree manner.
The bearing elements of the present invention are designed in a manner to be rotatable relative to the guide rail and the carriage to adjust the bearing in play-free manner.
Accordingly the design of the linear unit of the present invention is simpler and more economical and allows rapidly matching the linear unit to the most diverse requirements set forth by the customers.
Moreover the rotatable design of the bearing elements assures that they align themselves automatically with the corresponding bearing surfaces when the bearing is adjusted, as a result of which the bearing elements always rest optimally against the bearing surfaces. The carriage rests in playfree manner on the guide rail and as a result may be displaced accurately.
Another object of the present invention is to create a linear unit of reduced noise.
Still another object of the present invention is to create a linear unit with a position detecting module for the linear unit's carriage.
The carriage's lateral leg segments are fitted with at least one seat of substantially cross-sectionally circular or semi-circular shape running over the full carriage length. The inside of the particular lateral segment is fitted with an aperture in the seat, said aperture also running over the full carriage length. The invention's bearing element, which is rotatable relative to the carriage and the guide rail, is configured in the seat. The bearing element is fitted with a retention element of a substantially circular cross-section corresponding to said recess' cross-section. Furthermore the bearing element is fitted with at least one row of rolling elements or with at least one roller resting through the aperture in the seat against one of the guide rail's bearing surfaces.
The linear unit of the present invention is driven by an electric motor in the form of a linear motor which comprises at least one coil and at least one permanent magnet and which generates a translational displacement and which is configured between the guide rail and the carriage. The coil is affixed to the carriage's transverse support segment whereas the permanent magnet is configured in and affixed to in the guide rail and subtends an air gap with the coil. The displaceable part of the linear unit of the invention may be constituted depending on requirement by the carriage or the guide rail.
In a preferred embodiment mode of the present invention, wherein the carriage is designed as the linear unit's displaceable part, the guide rail is asymmetrical and constitutes an asymmetrical seat running over the full length of the guide rail, the linear motor's coil affixed to the carriage entering said seat. The permanent magnet is configured in a recess of the guide rail's base opposite the coil.
Because of the guide rail's asymmetry, the seat of the invention encloses a laterally free space into which may be integrated an electric power harness conventional in such a linear unit and guides and supports flexible cables constituting the electric power harness for the linear motor and a sensor to detect the carriage position when the carriage is moved to-and-fro.
Such an internal configuration of the electrical power harness allows substantially reducing its acoustic noise.
In a further preferred embodiment mode of the linear unit of the present invention, wherein the guide rail is designed as the linear unit's displaceable part, the linear motor's coil is affixed to the carriage's transverse segment outside the guide rail and between said rail and the carriage. In this instance the guide rail is appropriately symmetrical and as compact as possible, the more so that this embodiment mode of the invention is devoid of a displaceable electric power harness that otherwise would have to be housed in the guide rail for purposes of noise reduction. The guide rail merely receives the linear motor's permanent magnet in a recess configured at a side opposite the guide rail's base.
This embodiment of the present invention offers the advantage of reducing the weight of the linear unit's displaceable part and hence also its mechanical inertia. In turn the energy required to move the linear unit's displaceable part is reduced.
In a further preferred embodiment of the linear unit of the present invention, the guide rail is fitted with at least one recess running over the full length of the guide rail and receiving preferably a threaded bar with a trapezoidal thread. Together with a sensor linked to the carriage, the threaded bar constitutes a sensor module to detect the position of the linear unit's displaceable part.
Preferred embodiment modes of the invention are elucidated below in relation to the appended drawings.
Below identical reference numerals refer to the same or similar components.
The drive of the linear unit 10 of the invention shown in
Operation of the linear motor per se is known to the expert and therefore is not discussed below.
The receiving cavity 16 is asymmetrical in a manner that it encloses a lateral clearance 22 housing the flexible electric power cables in an electric power harness 23 (
A metallic cover tape 36 seals off the aperture 34 of the guide rail 12 and is connected thereby to the particular ends of the guide rail 12 by a cover plate 2 and screws 38. One magnetic strip 90 each is mounted in both sides of the aperture 34 in grooves 32 running over the full length of the guide rail 12 and detachably connects the metallic cover tape 36 to the guide rail 12. This cover tape 36 runs through a chamber 56 of one of the three chambers 56, 58 of the transverse support segment 44 of the guide rail 12, the cover tape 36 being detached from the two magnetic strips 90 in the vicinity of the carriage and being guided while loose through the chambers 56. The two chambers 58 configured to the sides of the chamber 56 mainly serve to reduce the weight of the carriage 40 per se.
In the region enclosed by the carriage 40, the guide rail 12 is fitted with two lateral protrusions 39 (
Grooves 28 at a side of the base 30 of the guide rail 12 away from the carriage 40 allow affixing the guide rail 12 to a desired site.
A seal 92 is inserted in each groove 54 on both sides of the aperture 34 of the guide rail 12 at the inside of the transverse support segment 42 of the carriage 40 and seals the carriage 40 and the guide rail 12 from each other. At its outside, the transverse support segment 42 is fitted with T-shaped grooves 60 allowing for instance affixing an omitted ground steel plate to hold tools or workpieces.
The lateral leg segments 44 of the carriage 40 each comprise two seats 46 of substantially circular cross-section and running over the full length of the carriage 40. At the inside of the leg segments 44, the seats 46 each are fitted with an aperture 47 which also runs over the full length of the carriage 40. A groove 49 opposite the particular apertures 47 also runs over the full length of the carriage 40 and acts as a further bearing surface 48. One or two bearing elements are configured in the seats 46 and enclose preferably two-part bar-shaped retention elements 70 of substantially circular cross-section.
Two mutually apart retention elements 70 are configured in the embodiment mode of the carriage 40 shown in
On the other hand and as shown in the embodiment mode of the carriage 40 of
A gap 50 is designed in the two leg segments 44 of the carriage 40 between the seats 46 and widens toward the leg outside by means of a recess 52. These two gaps 50 and recesses 52 impart some flexibility to the leg segments 44 for purposes of playfree bearing adjustment. Two further open recesses 52 open toward the chambers 58 on both sides of the chamber 56 in the transverse support segment 42 act jointly with the two recesses 52 of the leg segments 44 at both ends of the carriage 40 as seats for screws 5 by means of which the particular end faces of the carriage 40 are covered by a matching plate 4,
According to the cross-sectional view of
To roll the steel sheets 100 into place, the grooves of the protrusions 39 are fitted on one side with a dovetail-like undercut 102 and on the other side with rolling-formed flanges 104 used to jam the steel sheet 100 (
Alternatively according to a third embodiment mode (
In the embodiment modes of the linear unit 10 of the invention shown in
Unlike the case of the previously described embodiment modes (
Moreover each of the two leg segments 44 is fitted with two gaps respectively recesses 52 between the seat 46 and the transverse support segment 42, one of which is appropriately configured in the transition zone between the leg segment 44 the transverse support segment 42. The two recesses 52 impart some flexibility to the leg segments 44 allowing deforming them for purposes of playfree bearing adjustment. Moreover a preferably T-shaped groove 110 is present in each of the two leg segments 44 between the two recesses 52, said T-shaped groove 110 being open toward the leg inside and running over the full length of leg segment 44. On both sides of the coil 80 in the carriage 40 and transversely configured to its longitudinal axis X-X, elongated hexagons engage by two hexagonal head screws 108 screwed into their ends the groove 110. The hexagons 106 act as adjusting elements allowing playfree adjustment of the bearing when a force is applied in the horizontal direction Y-Y orthogonal to the longitudinal axis X-X of the particular leg segments 44.
The embodiment modes of the linear unit 10 of the invention shown in
All the above discussed embodiments of the linear unit of the invention share the common feature that both the guide rail 12 and the carriage 40 are made of integral, extrusion cast aluminum.
Moreover in a further but omitted embodiment mode of the invention, the linear unit 10 is fitted with a braking unit that is preferably designed as an eddy current brake and is an integral component of the linear unit 10. This braking unit decelerates the carriage 40 or stops it in an assigned position.
All above described embodiment modes of the linear unit 10 of the invention share the feature of simple and economic manufacture allowing simple and quick matching of the linear unit 10 to the most diverse requirements.
The rotational design of the bearing elements of the invention assures that when adjusting the bearing by means of the adjusting elements, these bearing elements orient themselves automatically relative to the corresponding bearing surfaces 14, 48.
Both the design of the energy chain (
Number | Date | Country | Kind |
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10 2006 056 516.9 | Nov 2006 | DE | national |