Commodity (refuse or recycling) collection trucks come in three main types: front end loading, rear end loading, and side loading. In the case of side loading commodity collection bodies, certain collection bodies are separated into multiple compartments or hoppers into which different kinds of commodity may be loaded.
Collection of refuse commodities including organic and recyclable wastes requires efficient collection from commercial, industrial and manufacturing locations. In these environments numerous bins and containers are often used to accommodate large amounts of waste and recyclable material, and difficulties arise in efficiently emptying all the individual bins and containers into the commodity collection truck. Difficulties also arise in maneuvering bins and containers from certain locations and from elevated docks to locations accessible by commodity collection trucks.
Economic and social changes have occurred in society's handling of waste commodities. The efforts by municipalities to lengthen the lifetime of landfills have led to increasing efforts to divert waste from the landfill. Attitudes have changed about waste commodities which have led to efforts to recycle and reuse various castoffs of industry and households alike. Yard wastes are being diverted to composting operations. Food scraps and other wastes from food preparation operations are being diverted to conversion to fuels such as diesel fuel. Aluminum and steel are recovered for conversion into new products. Paper products are diverted to reformulation as post-waste paper goods. Thermally formed plastics are ground and reused for products. Plus, the need for segregation of biologic hazards and medical waste has fueled the need for refuse collection bodies which can haul multiple types of waste commodities in segregated containers. In many hospital environments, biologic waste is collected from low height hospital loading docks frequently built for unloading of panel trucks and such loading docks are often covered. The increases in biologic and medical waste have made it impractical for such commodities to be efficiently removed by small general purpose utility vehicles.
The increased efforts to recycle and reuse components of the varied waste streams has created new challenges especially when dealing with dense urban environments, which include narrow streets and alleys, low overhanging utility lines, and tight access to loading docks. Obviously, society prefers that waste commodities exit a business at the rear, and rear exits are usually located along a narrow alleyway and frequently include a loading dock that was built long ago with no expectation that it might be used in the Twenty-first century. It is not uncommon for loading docks to include covers or awnings to shelter the dock structure. Overhead obstructions and narrow passageways make it impossible for a conventional refuse and recycling collection trucks to automatically load from the rear of an older building, from a covered loading dock or from an area where there are low hanging utility cables or other overhead obstructions.
Standard practice anticipates that refuse and recycling collection trucks are loaded without regard for overhead limitations, that is, with no obstruction overhead. Therefore the only height restriction applied to existing refuse collection trucks has been that imposed by highway usage, that is, overpass clearances and bridge superstructure heights.
Therefore, in urban environments, handling of waste and recycling collection necessitates the manual relocation of waste and recycling receptacles from a rear loading area to an open street where a full-size waste collection truck may pass without overhead obstacles such as low hanging utility lines and low dock overhangs. Automated collection of varied waste commodities is impossible due to the impossibility of maneuvering a conventional waste collection truck in such areas.
A mechanism that permits automated unloading of bins and containers into a refuse and recycling collection vehicle from a dock or other location above ground level is needed for refuse collection activities in commercial, industrial and manufacturing environments.
An apparatus which allows commodity containers to be retrieved from a location posterior to the collection vehicle, either from ground level or from a raised platform, would reduce the amount of labor needed and increase the safety in the collection of commodity from such containers.
The present invention discloses an improved commodity collection truck which can retrieve refuse bins from loading docks and from locations directly behind the collection truck and can empty the bins into selected separated storage compartments on the collection truck. The invention is particularly useful in alleyways and other locations with limited areas for repositioning of the commodity collection truck. It is particularly useful for locations where refuse bins are available under an overhang, or where the refuse bins are stored on a loading dock.
The commodity collection truck includes one or more storage compartments, typically more than one, such that differing types of commodity may be loaded into the storage compartments for removal.
A linearly extendible carriage is moveable along a track carried along a longitudinal side of the commodity collection truck. One or more refuse bin mounts are carried on the carriage to which may be detachably mounted individual refuse bins such as those found in industrial and commercial locations. The bin mounts can be moved along the length of the track into proper alignment with the individual commodity storage bins depending on the contents of the individual refuse bins. The carriage may be extended rearward from the collection truck and raised to reach over the deck of an elevated loading dock where refuse bins are stationed. The individual refuse bins can then be attached to the bin mounts carried on the carriage and the carriage may then be moved forward, into position alongside the desired storage compartment, where the carriage with the attached refuse bin or bins may then be raised to invert the individual refuse bins over the appropriate commodity storage compartment located on the collection truck.
The carriage is moved along the track by a hydraulic motor or equivalent driver and the tipping of the attached refuse bins may be effectuated with linkage included in the pivoting arms which move the carriage upward, or the tipping may be operated by individual hydraulic cylinders which may maintain the refuse bins in a generally upright orientation until they and the carriage are located over the storage compartment intended to receive the contents of the refuse bin.
In one embodiment of the invention, the carriage carries multiple refuse bin mounts to enable the operator to attach multiple bins with each bin containing a particular type of waste commodity, e.g. plastic recyclables, paper recyclables, organics and general trash. In this embodiment, the operator may attach the plastic collection bins in the relative order of the arrangement in the series of individual storage compartments on the collection truck, and then the carriage moves the individual collection bins into alignment alongside the appropriate storage compartment, such that all of the collection bins can be emptied at once, but with the differing types of commodities falling into the proper storage compartment on the truck.
In another embodiment, the collection body includes low profile storage compartments and the tipping apparatus and carriage is designed to permit emptying of the collection bins without exceeding a height of twelve and one half feet above ground level. A collection truck so equipped is very useful in older commercial environments where overhead utility wires may limit the height at which the refuse bins can be raised, and which make the traditional front loading or side loading commodity collection trucks inconvenient or impossible to use.
In a third embodiment, the lifting apparatus is equipped with a hydraulic piston which serves to upend the refuse bin attached to the carriage only when it is located at the proper height for emptying into the proper storage compartment on the collection truck.
It is a primary object of this invention to provide an improved commodity collection truck which allows automated retrieval of collection bins from elevated loading docks or from locations behind the collection truck.
It is another object of the invention to provide a commercial commodity collection truck which allows automated emptying of individual collection bins into appropriate ones of the storage compartments carried on the collection truck.
It is a further object of this invention to provide a commodity collection truck which can automatically load commodities from individual collection bins located along narrow alleyways and tight spaces.
It is yet a further object of this invention to provide a commodity collection truck which may safely maneuver and collect multiple types of commodities in spaces where limited overhead clearance is available.
These and other objects of the invention will become evident from examination of the detailed description which follows.
Throughout this specification and the claims, the term “commodity” shall mean refuse and recyclable waste goods.
Refuse collection vehicle 100 includes a cab 101 and wheels 103 connected to and supported on a chassis or frame 105 which carries collection chambers 102. Each collection chamber 102a, b, and c is topped by a cover 104 that is hydraulically or pneumatically raised as linearly extendable collection mechanism 200 raises containers 3 upward for unloading the bins of commodity into a selected collection chamber 102.
Referring now to
Referring first to lifting mechanism 202, two hydraulically powered arms 208 are pivotally mounted to frame 105 of collection vehicle 100 and positioned on outer sides of collection chambers 102a and c, respectively. A cross stand 210 consisting of a horizontal bar 210a and a perpendicular bar 210b combines hydraulically powered arms 208 to frame 105 with a pivotally attached hydraulic cylinder 212 positioned therebetween. Hydraulic cylinders 212 each have a piston 212A attached to end of hydraulically powered arms 208. Hydraulically powered arms 208 are pivotally attached to perpendicular bar 210B at a fulcrum 214 and extend outward to track 204 where each is pivotally attached by pivot mounts 239.
Additional support for track 204 is provided by two or more passive arms 216 pivotally mounted to frame 6 of collection vehicle 100. In the case of a vehicle 100 with only two chambers 102a, b, only one passive arm 216 would be used. A triangular frame 218 is mounted at its base 218a to frame 105 of collection vehicle 100 on opposite sides of inner collection chamber 102b. Each passive arm 216 is pivotally attached to an upright side 218B of triangular frame 218 at a fulcrum 219. Passive arm 216 extends outward to track 204 where it is attached pivotally thereto at arm mounts 238.
In operation, lifting mechanism 202 raises and lowers linearly extendable collection mechanism 200 between a lowered position and any raised position between the lowered position and a fully raised, tipping position. In the lowered position, hydraulic cylinder 212 is retracted. As piston 212A of hydraulic cylinder 212 is extended downward, hydraulically powered arms 208 and passive arms 216 pivot upward about fulcrums 214 and 219, respectively. Upward movement of hydraulically powered arms 208 raises track 204 to the raised position. As hydraulically powered arms 208 reach their maximum height, track 204 pivots toward a partially inverted position by the linkage provided by passive arm 216, as shown in
Turning now to
Arm mounts 238 provide hinge connectors for passive arms 216. Pivot mounts 239 at opposing ends of track 204 provide hinge connectors for powered arms 208.
Turning now to
While
Returning attention to
Referring back to
Extension and retraction of carriage 206 and elevation of track 204 may be effected by use of a wireless remote control carried by the operator. A second control panel to cause extension and retraction of carriage 206 and its elevation into the dumping position may be located in cab 2 of refuse collection vehicle 100.
In another embodiment, the present invention also provides a low profile waste commodity collection body 2 mounted on a truck chassis 4, the truck chassis 4 having a frame height of about thirty-eight inches. The body 2 comprises multiple hoppers 6, 8, each having a moveable cover 16, 18. In the embodiment of
It is preferable that the tops 24, 26 of hoppers 6, 8 be at approximately the same elevation on chassis 4. Because hopper 6 is shorter than hopper 8, it is raised by its lift apparatus 32 and maintained there so that the tops 24, 26 of hoppers 6, 8 are at the same height.
The hoppers 6, 8 may be independently or simultaneously loaded from individual refuse containers such as container 3 which is shown in
Bail assembly 10 comprises longitudinal rail 50 which extends at least along the length of hoppers 6, 8 and is raised by pivot arms 52 at each end of body 2. A guide arm 54 located between hoppers 6 and 8 stabilizes bail 10 as it is raised to the dumping position above top walls 62, 82 of hoppers 6, 8. Pivot arms 52 and guide arm 54 pivot about a longitudinal axis 56 substantially centered horizontally on chassis 4 and disposed at or just under the floors 69, 89 of hoppers 6, 8. The pivot arm 52 extends past pivot axis 56 to provide a lever arm 55 which is operatively connected to a vertically oriented drive cylinder 58 which is supported on a vertical beam 59 which is supported on chassis 4. An identical arm and pivot structure is provided at the front end of body 2 and the hydraulic drive cylinders 58 extend and retract under control of an operator such that refuse container 3 positioned alongside the selected hoppers 6, 8 and attached to mounting plate 22 can be raised to a dumping position above the hopper 6 or 8. As bail assembly 10 is raised, linkage connecting mounting plate 22 to rail 50 causes mounting plate 22 to rotate container 3 about a 135° arc such that container 3 is substantially inverted when it reaches the dumping position over load opening 28 of hopper 8. As the bail assembly 10 is raised, another hydraulic cylinder causes cover 18 to raise, allowing access to load opening 28.
Hoppers 6, 8 are specifically constructed so that the body 2 mounted on a standard truck chassis 4 of thirty-eight inch height is short enough that covers 16, 18 may be raised to permit 135° tipping of a refuse container 3 into load opening 28 such that the bottom 5 of container 3 does not extend above height 15 which is not more than twelve feet, six inches above the ground surface 7 on which the truck chassis 4 rests.
When raised maximally, covers 16, 18 rise only about 25° above horizontal, yet access to load opening 28 is afforded by gap 86 and between wall extensions 81 and 83.
The profile of hoppers 6, 8 permits the container 3 to be dumped there into without requiring a vertical clearance in excess of twelve feet, six inches so that recycling refuse body 2 may be parked below building roofs when it is positioned to receive refuse container 3 and to dump the container 3 into one of hoppers 6, 8.
Referring now particularly to
Referring to
Rear wall 80 and opposing front wall 78 are generally parallel and identical in shape while opposing second side wall 85 does not reflect the planar configuration of first side wall 87. Second side wall 85 comprises a lower inclined wall panel 88 inclining upward from floor 89 to vertical wall panel 84 to which it is joined. A top wall 82 inclines from vertical wall panel 84 to end wall extension 81.
A floor 89 joins the end walls 78, 80 and the lower inclined wall panel 88.
The interior of hopper 8 is partially covered by top wall 82 which is secured to the upper panel 88 of the second sidewall 85 and to each of the front and rear end walls 78, 80. Top wall 82 ends with free edge 30 which defines one end of the loading opening 28 which is recessed between wall extension regions 81, 83.
When cover 18 (omitted from
The bail assembly 10 of the invention of
Guide arm 54 is disposed along bail 10 and mounted to chassis 4 between hopper.
A triangular upright base 63 mounts to chassis 4 and provides a pivot pin 64 about which guide arm 54 may passively rotate. Guide arm 54 is formed to provide linkage which mechanically rotates a refuse bin 3 attached to bin mounting plate 22 as pivot arm 52 raises the refuse bin 3, thereby guiding the refuse bin 3 to a substantially tipped position as it rises over the load opening 28 of hopper 8 or the corresponding load opening of hopper 6 if the carriage 70 has located the refuse bin 3 alongside hopper 6.
Hopper 306 is supported on a modified scissors jack 332 which can be selectively operated to selectively elevate hopper 306 and to tip it toward its discharge wall 333 which releases from catch 334 such that discharge wall 333 can fall open because it is hinged at its top end 335. The contents of hopper 306 can be emptied into a container located alongside hopper 306 as discharge wall 333 swings open.
It should be understood that track 204 is equivalent to the track 204 described in reference to
Pivot arm 352 joins track 204 of bail assembly 310 and is hinged thereto. Mounting plate 322 is supported on track 204 and selectively moveable therealong to any desired position between the ends of track 204.
Guide arm linkage 354 comprises a vertical standard 337 which is mounted to and upstands on chassis 324. A brace 363 supports standard 337. A cylinder 355 links the upper end 338 of standard 337 with linkage member 340 which joins cylinder rod 342 to track 204.
As bail assembly 310 raises refuse bin 3 as seen in
It is also to be understood that track 204 includes a movable carriage 206 (See
Various other aspects of any of the embodiments can be combined in different combinations than the ones shown to create new embodiments that fall within the scope of the appended claims.
While the present invention has been particularly shown and described with reference to preferred embodiments thereof, it should be understood by those of ordinary skill in the art that various changes, substitutions and alterations can be made herein without departing from the scope of the invention as defined by appended claims and their equivalents. The invention can be better understood by reference to the following claims. For purpose of claim interpretation, the transitional phrases “including” and “having” are intended to be synonymous with the transitional phrase “comprising”.
This application claims priority under 35 USC §119 from copending provisional patent application entitled LINEARLY EXTENDABLE COLLECTION MECHANISM FOR REFUSE HAULING VEHICLES, Ser. No. 61/451,777, filed Mar. 11, 2011 and provisional patent application entitled LOW PROFILE SIDE LOADING COMMODITY COLLECTION BODY, Ser. No. 61/534,633, filed Sep. 14, 2011. The disclosures of provisional patent application Ser. No. 61/451,777 and patent application Ser. No. 61/534,633 are hereby incorporated in their entireties.
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Number | Date | Country |
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3917307 | Apr 1990 | DE |
29512883 | Sep 1995 | DE |
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7-56242 | Dec 1995 | JP |
9-58805 | Mar 1997 | JP |
Entry |
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Side view photo of recycling body in use by Assignee prior to Mar. 1, 2010 (IDS2-NPL-Photo1.pdf). |
Rear view photo of recycling body in use by Assignee prior to Mar. 1, 2010 (IDS2-NPL-Photo2.pdf). |
Written Opinion of the International Searching Authority dated Nov. 20, 2012 for co-pending PCT Application. |
Number | Date | Country | |
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20120230803 A1 | Sep 2012 | US |
Number | Date | Country | |
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61451777 | Mar 2011 | US | |
61534633 | Sep 2011 | US |