The present disclosure relates to liners for industrial bulk containers. More specifically, embodiments of the disclosure provide a liner discharge spout usable with valves in piping, and related methods to install a container liner.
Bulk containers, including tanks and totes, are used in many applications to hold and ship fluids. Illustrative fluids may for example include industrial liquids, such as chemicals and paints, as well as consumer products such as lotions and other beauty products. Regardless, the use of bulk containers presents technical challenges. For instance, cleaning bulk containers may be difficult and time consuming. Bulk containers also present a risk of environmental harm, as well as contamination from contact with foreign substances, e.g., portions of the container. For instance, some chemical food products or similar chemicals may become unsuitable for human consumption after exposure to contaminants, e.g., within the container and/or included within the material composition of the container. Similarly, the container structure may pose a risk of premature contact of the product with outside air and hence unintended curing of its contents. Due to these concerns, governmental agencies such as the Food and Drug Administration (FDA) have set stringent standards for liquid and non-liquid products stored in containers that are to be consumed or applied to people.
In some applications, a disposable single-use or multi-use liner can be installed within a container to reduce or eliminate contamination. For example, U.S. Pat. No. 6,505,657, entitled “Container Liners and Methods of Lining Containers,” issued on Jan. 14, 2003, the contents of which is hereby incorporated by reference, teaches a liner system for use with tanks, such as an intermediate bulk container (IBC). In such an application, the liner can be shaped to conform to the inner surface of the container, to not interfere with any product contained therein.
While the use of liners greatly enhances the performance, lifespan and usability of a container, liners present various challenges. One such challenge is the need to ensure that the liner is easy to install and does not interfere with the operation of the container. For example, some containers may include a discharge opening at the bottom for discharging fluids through a valve. Under certain circumstances, the liner could slip within the tank and interfere with the opening. Another challenge is the need to ensure that the liner material is compatible with the fluids held therein.
In the case of valve-regulated discharge piping, conventional liner discharge structures may have a diameter that is significantly smaller than the piping where it is used. This may cause the liner to restrict the flow of material leaving the tank. Materials that are physically capable of being formed with a discharge diameter sized for the piping are often chemically incompatible with materials held within the container. This issue may be especially pronounced when the valve is shaped to have a smaller diameter than other sections of piping.
The illustrative aspects of the present disclosure are designed to solve the problems herein described and/or other problems not discussed.
Embodiments of the disclosure provide a liner structure adapted for insertion within a discharge spout of a container, the liner structure including: a neck formed of a liner material, and enclosing a cross-sectional area substantially equal to a cross-sectional area of the discharge spout; a collar formed of the liner material and coupled circumferentially to an end of the neck, wherein the collar has a cross-sectional area greater than the cross-sectional area of the discharge spout; and a constrictable sidewall on the neck proximate the collar, wherein constricting the constrictable sidewall compresses the collar such that the collar is within the cross-sectional area of the discharge spout.
Further embodiments of the disclosure provide a liner structure adapted for insertion within a discharge spout of a container, the liner structure including: a neck formed of a liner material, and enclosing a cross-sectional area substantially equal to a cross-sectional area of the discharge spout; a collar formed of the liner material and coupled circumferentially to an end of the neck, wherein the collar has a cross-sectional area greater than the cross-sectional area of the discharge spout; and a constrictable sidewall on the neck proximate the collar, the constrictable sidewall adjustable between: a first position in which the constrictable sidewall encloses the cross-sectional area of the discharge spout, and the collar extends perpendicularly outward with respect to the neck, and a second position in which the constrictable sidewall encloses less than the cross-sectional area of the discharge spout, and the collar is constricted such that an outer circumference of the collar is within the cross-sectional area of the discharge spout.
Still further embodiments of the disclosure provide a method to install a liner structure within a discharge spout of a container, the method including: passing a neck of the liner structure through the discharge spout, wherein the neck is formed of a liner material and encloses a cross-sectional area substantially equal to a cross-sectional area of the discharge spout; constricting a sidewall of the neck, such that a collar formed of the liner material and coupled to the neck encloses a cross-sectional area that is less than the cross-sectional area of the discharge spout; passing the collar through the discharge spout; and releasing the sidewall of the neck to expand the collar.
It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
As shown in
The shape of liner discharge structure 110 may depend, along with its associated liner body 102, on the shape of a container 120 (
As noted, liner discharge structure 110 generally includes three regions, substantially rigid liner portion 112, neck 114, and collar 116. As described herein, substantially rigid liner portion 112 may have a cross-sectional thickness greater than a cross-sectional thickness of liner body 102 and neck 114. The larger cross-sectional thickness creates a stiffer region of liner material which may prevent liner body 102 from slipping down and interfering with a discharge passage where other portions of discharge structure 110 will be inserted.
Neck 114 may, for example, be fabricated in a substantially tubular arrangement from one or more sections of liner material, e.g., that may be coupled to substantially rigid liner portion 112 by welding, chemical adhesives, and/or other attachment techniques or components. Neck 114 provides a passageway between an opening in substantially rigid liner portion 112 and collar 116. Collar 116 may be fabricated using excess neck liner material along the edge of the neck and/or additional liner material. Collar 116 may include, or fully encapsulate, an O-ring to provide a wider diameter outlet about opening 118. Collar 116, additionally, may have an exterior formed of the same liner material(s) used elsewhere in discharge structure 110.
Referring to
As shown, container 120 can include liner structure 100 therein having liner body 102, a narrowing region 132, and a liner discharge structure 110 (shown in dashed lines), such that a portion of liner structure 100 is seated at least within discharge spout 126. Container 120 and liner 100 can extend substantially along an axial axis “Z,” with a radial axis “R” extending outwardly therefrom. Liner body 102 can be shaped and adapted to conform to inner wall 122 during operation, e.g., by being manufactured with substantially the same size, shape, etc., as container 120 where liner structure 100 is used.
The interposition of narrowing region 132 between liner body 102 and liner discharge structure 110 can cause a cross-sectional area of liner structure 100 at liner discharge structure 110 to be less than a cross-sectional area of liner structure 100 within liner body 102 by a predetermined factor, e.g., by an approximately 1:2, 1:4, 1:10 area ratio or by any other desired ratio between areas. Narrowing region 132 can thus have a distinct shape from liner discharge structure 110 and liner body 102, and in an example embodiment can make up at least a partially frustoconical region of liner structure 100. In any event, the size of liner structure 100 at various positions can vary during manufacture based on the size of container 120 where liner structure 100 is used, as indicated with the corresponding dashed lines. Embodiments of the present disclosure can include features of liner discharge structure 110 at discharge spout 126 to aid, e.g., the discharge flow of chemicals from container 120 while reducing the amount of slipping or other dislocations of liner structure 100 from container 120.
Although liner structure 100 is shown as being separated from inner wall 122, discharge spout 126, etc., in
Referring to
Furthermore, because liner discharge structure 110 is fabricated from the same material as the liner body 102 itself, no nonconforming materials are introduced despite any differences in material rigidity. Use of the same material also allows liner discharge structure 110 to be easily attached to the liner body 102 with known techniques. In a typical embodiment, the liner material may comprise a multilayer substrate having properties compatible with the fluid to be placed in container 120. Accordingly, selection of the liner material may change from application to application. Using the same liner material(s) for liner body 102 and liner discharge structure 110 ensures a homogeneous containment environment.
Embodiments of the disclosure provide additional features of liner discharge structure 110, e.g., to allow liner discharge structure to pass through discharge spout 126 even where collar 116 is of a wider diameter than discharge spout 126. Embodiments of liner discharge structure 110, discussed herein, may include neck 114 formed of the liner material and shaped to enclose a cross-sectional area that is approximately equal to the internal cross-sectional area of discharge spout 126. As discussed in more detail elsewhere herein, collar 116 may be formed of the liner material while being coupled circumferentially to an end of neck 114, in which collar 116 encloses a cross-sectional area greater than discharge spout 126. A constrictable sidewall 140 on neck 114 may be proximate collar 116, allowing compression of collar 116 such that it is temporarily within the cross-sectional area of discharge spout 126. A fastener 144 (e.g., a clip formed of deformable materials such as metals, ceramics, etc., a string, a slip, and/or other fastening instruments) may be circumferentially coupled to constrictable sidewall 140, e.g., to aid a user in temporarily constricting and expanding constrictable sidewall 140. Fastener 144 may include materials such a sealing adhesive (e.g., polytetrafluoroethylene (PTFE)) metal(s), ceramic(s), the liner material, and/or other currently known or later developed substances. Constrictable sidewall 140 may be shaped such that collar 116 is compressible to a cross-sectional area that is at most equal to the cross-sectional area of discharge spout 126. Embodiments of liner discharge structure 110 are configured for applications in which discharge spout 126 is coupled to various types of valves and/or discharge piping for transmitting fluids from within container 120. Related methods of the disclosure may include, e.g., removing one or more valves and/or piping sections, passing liner discharge structure 110 through such piping and/or valves while sidewall 14 is constricted, and coupling collar 116 to the exterior of the piping and/or valve(s) using, e.g., a quick disconnect piping connection and/or other structure.
Installation of liner discharge structure 110 in discharge spout 126, intermediate coupling 160, and/or pipe 152 may include using kit 150 to pass liner discharge structure 110 through discharge spout 126, intermediate coupling 160, and/or pipe 152. This process may seal discharge spout 126 as well as liner discharge structure 110, thus preventing any leakage. Conventional liner structures are inoperable for use in this manner because conventional discharge spouts have a relatively small inside diameter restricting the flow rate of the material leaving the tank. Additionally, conventional spouts are made of material dissimilar to the liner material. This creates an additional challenge of meeting chemical compatibility issues with the respective container(s) and/or liner(s).
Using fastener 144 on constrictable sidewall 140, an operator may constrict liner discharge structure 110 and thus increase the flexibility of collar 116, thereby allowing liner discharge structure 110 to pass through smaller surface areas than possible when sidewall 140 is not constricted. In implementations where fastener 144 includes, e.g., an adhesive tape, fastener may be knotted or otherwise closed about constrictable sidewall 140 to maintain the reduced surface area in neck 114. Reducing the surface area of neck 114 using constrictable sidewall 140 and fastener 144 may allow collar 116 to deform into a shape and cross-sectional area that allows liner discharge structure 110 to pass through discharge spout 126, intermediate coupling 160, and/or pipe 152. Constrictable sidewall 140 and fastener 144, in addition, may allow a uniform composition of liner material to be used for interior surfaces of neck 114 and collar 116.
When collar 116 reaches a desired location (e.g., the junction between second end 164 of intermediate coupling 160 and pipe 152), fastener 144 can be loosened (e.g., by being removed, untied, etc.) to expand constrictable sidewall 140 of neck 114. This process allows maintaining of the tight fit between liner discharge structure 110 and discharge spout 126 or intermediate coupling 160 as liner discharge structure 110 passes therethrough. Once expanded, collar 116 can provide a proper connection to adjacent components, e.g., using quick release connection 154 (
Once liner discharge structure 110 is installed within discharge spout 126, collar 116 may rest against adjoining surfaces, e.g., those coupled and decoupled using quick release connection 154 (
Once liner structure 100 including liner discharge structure 110 thereof is installed within container 120, pumping the contents of container 120 through liner discharge structure 110 creates a low-pressure area within liner discharge structure 110 and discharge spout 126. Conventionally, such a low-pressure area creates a risk of collapsing liner material(s) within discharge spout 126 and restricts or prevents discharge from container 120. However, liner discharge structure 110 and its material composition prevent such a low-pressure region from collapsing the liner material(s) within discharge spout 126. Furthermore, constrictable sidewall 140 may allow materials of larger cross-sectional area to be used, and thus withstand any vacuum created while discharging materials from container 120 through discharge spout 126.
Embodiments of the disclosure provide several technical and commercial advantages, some of which are discussed herein as examples. Liner discharge structure 110 according to the disclosure ensures that only chemically compatible materials of compatible size are used in construction of liner structure 100, including discharge structure 110 and collar 116 thereof. Embodiments of the disclosure provide a relatively simplified installation method as compared to other approaches to install a container liner at the junction between a discharge spout and interconnected component (e.g., valve). Moreover, embodiments of the disclosure provide an improved flow of product through discharge spout 126 through ensuring a wider diameter of liner discharge structure 110 within discharge spout 126. Various characteristics of liner structure 100 according to the disclosure will prevent liner structure 100 from collapsing within discharge spout 126 when container 120 is emptied. Embodiments of the disclosure are not limited for use with only a particular size and shape of tank and are operable for discharge spouts in a wide variety of shapes and sizes.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about,” “approximately,” and “substantially,” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. “Approximately” as applied to a particular value of a range applies to both values, and unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/−10% of the stated value(s).
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
Number | Date | Country | |
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63153454 | Feb 2021 | US |