The present invention relates to an improvement of an endless track link which is a part of an endless track as a base carrier of a construction vehicle.
In
In
In a link 101 shown in
In
Referring also to
As shown in
As shown in
The bottom plane of a link lower part 6 (the end face on the lower side in
In the case of the link 101 shown in
In contrast, there is a link that does not have a strut (a center pillar) 10 and has only one window area.
The endless track link 101 is a forged product. Consequently, there is a skin of forging on a nut mounting place at the periphery on the side of the track shoe attaching plane 6a (the lower side in
In the prior art, broaching is applied to a seat face for a nut 50b in order to secure the seat face for a nut 50b, to make a nut N properly engage with a bolt B without the slant of the nut N, and to fasten firmly a link 101 to a track shoe R.
However, there is a problem that a process for applying the broaching is required and thus a number of processes is increased undesirably.
As clearly shown in reference to
Under such circumstances, since it is necessary to visually recognize a bolt B and a nut N, to hold the nut N with a hand in the state in which the operator's arm extends fully so as to secure the nut N in a suitable position, the efficiency of the assembly step for fastening the link 101 to the track shoe R is inferior, in the prior art.
Here, it is also possible to weld and fix a nut N to a link 101 instead of holding the nut N with a operator's hand.
However, in a case that a welding process is applied to the link 101 which is a heat-treated product, a welded part of the link 101 is weakened in strength, and therefore, a fatal defect will cause in a product.
For that reason, a nut N must not be welded to a link 101.
In reference to
If the link 101 can be constructed so as to reduce such the stress concentration, it is possible to reduce various dimensions and weight of the link 101. In other words, if the link 101 can be constructed so as to reduce such the stress concentration, it is possible to further reduce the weight of the link 101 relative to an other link being applied a load which is equal to a load applied to such the link 101.
At the present stage, there is not a technology by which the aforementioned stress concentration has been reduced.
As the other prior art, for example, there is a track link in which the engaging tooth surface may be formed so that an acute angle is proposed (for example, refer to Patent Document 1).
However, in such the prior art, since the link is constructed by combining two link elements, the number of parts increases and the aforementioned various problems cannot be solved.
Patent Document 1: Japanese Patent Application Disclosure Gazette No. 59-220467
The present invention has been created in consideration of the aforementioned problems of conventional technologies and an object of the present invention is to provide an endless track link by means of which a stress concentration in the endless track link can be reduced and an efficiency of an assembling step can be improved.
An endless track link (100) according to the present invention is characterized in that: a reinforcing part (7) is formed in a region in a window area (5) in which the region a stress concentration may be generated; the reinforcing part (7) extends in the direction apart from a track shoe and includes the extended part (8a) of a through-hole (a through-hole 8 having a smooth inner surface) into which a track shoe connecting bolt is inserted; and a female thread (9) for engaging with the track shoe connecting bolt is formed at the extended part (8a) of the through-hole (8) (Claim 1).
The region in a window area (5), in which the region stress concentration is generated, is an end of the periphery of a window area (5) on the side of the track shoe in the endless track link.
In a case of an endless track link includes a strut (a center pillar 10), such the region is an end of the periphery of a window area on the track shoe side, is not a region adjacent to the strut.
In the present invention, the track shoe connecting bolt is preferably a high tension bolt (claim 2).
According to the present invention having the above-mentioned constructions, since a reinforcing part (7) is formed in the region in the window area (5) in which the region a stress concentration can be generated and the reinforcing part (7) extends in the direction apart from a track shoe (in the direction indicated with the arrow Z in
Consequently, by the present invention, if the strength of the link is the same, a weight of the link (100) can be reduced in proportion to an improvement value of the strength of the link (100).
Further, according to the present invention, since a female thread (9) for engaging with the track shoe connecting bolt is formed at the extended part (8a) of a through-hole (8), it is not necessary for the track shoe connecting bolt to engage with a separately prepared nut, the number of parts related to the nut can be reduced, and a step for holding such the nut at a position, at which the track shoe connecting bolt is engaged with such the nut, is not required. As a result, according to the present invention, an efficiency of the step for assembling the track shoe and the link will be improved remarkably.
In the prior art, in order to tightly fasten a nut to a track shoe connecting bolt, it is necessary to smoothen the seat face of the nut, and thus, a broaching process is necessary. However, according to the present invention, it is not necessary to prepare such a nut, and therefore, a broaching process is not necessary.
In other words, according to the present invention, it is possible to connect a track shoe to a link (100) by means of the track shoe connecting bolt without a broaching process.
Further, according to the present invention, since the inner surface of a through-hole (8) is smooth and is formed so as to be so-called “plain” and a female thread (9) is formed at the extended part (8a) of the through-hole (8) formed at a reinforcing part (7), a track shoe connecting bolt can be freely fallen immediately into a position near the part (the extended part 8a), in which a female thread (9) is formed, by steps for:
adjusting positions of a track shoe and a link (100);
inserting a track shoe connecting bolt into the through-hole (8) through the bolt hole on the side of the track shoe in a state that the track shoe is positioned above the link (100), in order to fasten the track shoe to the link (100), and
lightly shaking the track shoe and the link (100).
Since the track shoe connecting bolt is fallen freely into the plain part (the through-hole 8) of the link (100), the above-mentioned operations can be carried out by the present invention.
In such the situation, by rotating the bolt, the female thread (9) formed at the extended part immediately engages with the track shoe connecting bolt, and therefore, the track shoe is connected to the link (100) immediately.
In addition, according to the present invention, since it is not necessary to fix (or weld) a nut to a link (100), there is no probability that the strength of a link and a nut, which are heat-treated products, decreases by welding.
Embodiments according to the present invention are hereunder explained in reference to attached drawings.
Firstly, the first embodiment is explained in reference to
In
In
In the same way as explained in
In
Further, a center pillar 10 (a strut) is formed in the region between the two window areas 5, 5.
As it is obvious in comparison with a link 101 according to the prior art shown in
It is further obvious by referring to
As described later, in
In other words, in
The width of the reinforcing part 7 (the length in a direction perpendicular to a paper in which
The reinforcing part 7 extends to the region in which a stress concentration has been generated in the link 101 according to the prior art (the region C represented by hatchings in
In
The inner diameter of each of the through-holes 8, 8 is larger than the outer diameter of a bolt B not shown in
The extended parts 8a, 8a (of the through-holes 8, 8) extending from the through-holes 8, 8 are formed in the reinforcing parts 7 of the window areas 5, 5 of the link 100.
The extended parts 8a, 8a of the through-holes 8, 8 are concentrical with the through-holes 8, 8 and female threads 9, 9 are formed in the extended parts 8a, 8a.
In the embodiment shown in the drawings, the extended parts 8a, 8a of the through-holes 8, 8 are formed so as to penetrate to the side of the window areas 5, 5. However, the extended parts 8a, 8a may be formed as “blind holes” in the reinforcing parts 7.
In
As explained in reference to
In contrast, in the endless track link 100 comprising the above-mentioned constructions according to the first embodiment, the reinforcing parts 7 are formed in the regions corresponding to the regions C in which the stress concentrations have generated in the link 101 according to the prior art. By forming such the reinforcing parts 7, the stress do not concentrate or the stress concentrations are reduced in the regions corresponding to the regions C (the regions in which the stress concentration have generated in the link according to the prior art). As a result, it will be difficult to generate the stress concentrations and the strength of the endless track link 100 improves in proportion to a reduction quantity of the stress concentration.
Then, if the strength of the link 100 is equal to the strength of the link 101 according to the prior art, the weight of the link 100 according to the first embodiment will be reduced in proportion to an increment value of the strength caused by the reduction of the stress concentration.
Further, in the endless track link 100 according to the first embodiment, since the female thread 9 for engaging the track shoe connecting bolt B is formed at a reinforcing part 7, a separately prepared nut for engaging with the track shoe connecting bolt B is not necessary, and also, a step for holding such the separately prepared nut in order to engage with the track shoe connecting bolt B is not necessary. In addition, since parts relating to such the separately prepared nut are not necessary, numbers of parts can be reduced.
As a result, the efficiency in the assembling step of a track shoe and a link 100 will be improved remarkably.
Furthermore, in the prior art, a broaching process is required in order to engage the separately prepared nut to the track shoe connecting bolt. In contrast, in the endless track link 100 according to the first embodiment, it is not necessary to use such the nut and therefore a broaching process is not required.
In other words, in the first embodiment, a broaching process requiring a large amount of labor cost can be deleted and it is possible to fasten the track shoe to the link 100 merely by means of the track shoe connecting bolt.
Then, in a broaching process wherein a cutting process is carried out with a cutting tool (a broach), a labor cost is spent in such a cutting process itself, and moreover, a large amount of labor cost and labor time are also required for the initial setup (a work setting steps, etc.).
Furthermore, in the first embodiment, the inner surface of the through-hole 8 is smooth and is constructed so as to be so-called “plain” and the female thread 9 is formed in the extended part 8a of the through-hole 8. Consequently, the track shoe connecting bolt B falls easily to the position near the part in which the female thread 9 is formed, by following steps:
a step for adjusting the positions of the track shoe (not shown in the drawings) and the link 100,
a step for inserting the track shoe connecting bolt B into the through-hole (not shown in the drawings) for a bolt formed in the track shoe and the through-hole 8 in a state that the track shoe is placed above the link 100, and
a step for lightly shaking the track shoe and the link 100.
Since the inner diameter of the bolt through-hole formed in the track shoe and the inner diameter of the through-hole 8 in the link 100 are larger than the diameter of the track shoe connecting bolt B and the inner surfaces of the through-hole 8 is smooth, the track shoe connecting bolt B is fallen freely in the bolt through-hole formed in the track shoe and the through-hole 8.
By rotating the track shoe connecting bolt B in a fastening direction in a state that the track shoe connecting bolt B is positioned (fallen to) a position near the part in which a female thread 9 is formed, the female thread 9 formed at the extended part 8a can be engages with the track shoe connecting bolt B, and thus, the track shoe is connected to the link 100 immediately.
In addition, in the first embodiment, since it is not necessary to fix a nut to the link 100, there is not possibility that the strength of the link and the nut, which are heat-treated products, are weakened by a welding step.
Next, the second embodiment is explained in reference to
In the first embodiment shown in
In contrast, in an endless track link 100A according to the second embodiment shown in
The endless track link 100A according to the second embodiment shown in
The constructions, operations, and effects other than above-mentioned of the second embodiment shown in
Number | Date | Country | Kind |
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2006-190182 | Jul 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/059568 | 5/9/2007 | WO | 00 | 1/9/2009 |