The present disclosure refers to a link member of a gripping assembly, which is suitable for weighing of each load during reloading, wherein the present disclosure may optionally also refer to a rotatable gripping assembly or similar appliance mounted on the arm of a hydraulic crane, which is suitable for mounting onto a motor vehicle and then for manipulating with each load, the weight of which can be measuring during said manipulating. Such subject matter in accordance with the International Patent Classification belong to transporting and working operations, namely to cranes, in particular to weighing apparatuses integrated in cranes, and therefore into class B 66 C 13/16.
The purpose of the present disclosure is to modify a known link member, which is generally used for attachment of each gripping assembly, optionally together with a rotator, to each crane arm, such that in addition to said attachment of said gripping assembly said member link could also enable weighing of each load during each manipulating therewith by means of said crane and each belonging gripping assembly, wherein said determining of each weight of the load could be performed precisely and accurately despite to movement and rotation of the load in all possible directions during manipulation therewith.
A crane arm with a link member for attachment of each operation assembly is disclosed in EP 1 889 808, wherein a rotational operation assembly, in particular a gripping assembly for gripping logs or similar at least approximately cylindrical loads and manipulating therewith, is attached to said crane arm via said link member.
A link member as such is disclosed in EP 2 931 646 B1. Such link member in the arm of such hydraulic crane comprises two pivot joints, which are in direction of vertical axis spaced apart from each other, namely a top pivot joint, which is arranged on the side of a crane arm, and a bottom pivot joint, which is arranged on the side of a rotator or a gripping assembly for handling each load. Said pivot joints are conceived substantially as a Cardan joint, and rotational axis thereof, around which said link member can be pivoted relatively to the crane arm and/or relatively to said rotator, extend parallel to each other. Said bottom pivot joint of the link member is adjusted for pivotally connecting said link member with said rotator and is conceived as an eye and furnished with a throughout passage, which extends along said rotational axis of the bottom pivot joint and is adjusted to receive a bolt for establishing a pivotal connection with said rotator, while said top pivot joint of the link member is adjusted for pivotally connecting said link member with said crane arm and is bifurcated and comprises two arms, which are each per se furnished with a throughout passage, which extends along said rotational axis of the top pivot joint and is adjusted to receive a bolt for establishing a pivotal connection with said crane arm. Hydraulic conduits, which are arranged between the crane arm and hydraulic connections on the rotator, extend between said arms on the top pivot joint of the link member.
Moreover a weighing apparatus for cranes is disclosed in CN 10 4016 232 A, which consists of a bearing eye and a hook, which are vertically spaced apart from each other. Said bearing eye is attached to a top bearing plate, and said hook is attached to a bottom bearing plate, and all these components are protected by a cover. Said bearing plates are interconnected via a sensor, which is suitable for detecting each extensions, which occur due to tension stresses resulting from the weight of each load. A comparative load with a sensor suitable for measuring of accelerations is hanging below said upper bearing plate, upon which the weight of each load during manipulation therewith can be determined by means of a comparative method. Such weighing apparatus is deemed to provide accurate measuring results, but in fact each result is false due to nonlinear deformations and friction hysteresis.
The present disclosure refers to a link member for connection of a gripping assembly to a hydraulic crane arm, which is suitable for dynamic weighing of loads. Moreover, the present disclosure also includes cranes, including a mobile cranes and hydraulic mobile cranes, which are furnished with such link member.
Such link member in the arm of such hydraulic crane comprises two pivot joints, which are in direction of vertical axis spaced apart from each other, namely a top pivot joint, which is arranged on the side of a crane arm, and a bottom pivot joint, which is arranged on the side of a rotator or a gripping assembly for handling each load. Said pivot joints are conceived substantially as a Cardan joint, and rotational axis thereof, around which said link member can be pivoted relatively to the crane arm and/or relatively to said rotator, extend parallel to each other. Said bottom pivot joint of the link member is adjusted for pivotally connecting said link member with said rotator and is conceived as an eye and furnished with a throughout passage, which extends along said rotational axis of the bottom pivot joint and is adjusted to receive a bolt for establishing a pivotal connection with said rotator, which then allows pivoting around said axis, and wherein said top pivot joint of the link member is adjusted for pivotally connecting said link member with said crane arm and is conceived as an eye and furnished with a throughout passage, which extends along said rotational axis of the top pivot joint and is adjusted to receive a bolt for establishing a pivotal connection with said crane arm, which then allows pivoting around said axis. According to the present disclosure, the bottom link member is furnished with a prismatic piece of a square cross-section, which extends coaxially with said central axis towards the top pivot joint and is on its terminal end portion furnished with a threaded bolt, which is furnished with a centrally arranged blind bore, into which a screw is screwed, which is on its first end portion furnished with a left oriented thread and on its opposite end portion with a right oriented thread. A compensating assembly is inserted between said top pivot joint and said bottom pivot joint of the link member, which compensating assembly is formed by two groups of plates, which are separated from each other by means of spacers, wherein each group consists of several plates, which are arranged in a sequence each above another and each of them is furnished with a centrally arranged substantially square-shaped passage, which is adjusted to the shape and dimensions of said prismatic piece on the bottom pivot joint of the link member. Each of said plates is furnished with a sequence of throughout bores, which are arranged along its circumference and are spaced from the external edge and equidistantly spaced apart from each other, as well as with two longitudinal recesses, which are spaced apart from each other. Said plates in each group are alternatively arranged, so that said recesses of each particular plate are arranged perpendicularly with respect to recesses of each plate located below or above it, or vice versa. Said plates and said spacers are connected with each other by means of screws, which extend through said bores within the plates. A cover plate is foreseen above said compensating assembly, and is by means of a nut and a washer, which are arranged on said threaded bolt on the prismatic piece on the bottom pivot joint, attached to said bottom pivot joint, wherein said screw protrudes through said cover plate towards the top pivot joint. A supporting plate is arranged above said cover plate and is firmly connected to said top pivot joint and furnished with two supporting members, which are spaced apart from each other and are arranged on the side of said top pivot joint symmetrically with respect to said central axis of the link member, and a bending beam is rest on said support members and is screwed to said supporting plate in two locations symmetrically with respect to said central axis, wherein said bending beam is uniformly conceived and comprises two supporting areas, which are arranged correspondingly to said supporting members on said supporting plate and between which two one above the other arranged bridges are available, namely a thicker bottom bridge, which is furnished with a central throughout bore, through which said screw extends, to which said bridge is attached by means of a nut, as well as a thinner and bending deformable top bridge, on the external surface of which, namely on its surface faced towards the top pivot joint, two sensors are attached, which are suitable for detecting each extensions and are arranged symmetrically with respect to the central axis. At the same time also two sensors for detecting any movements are foreseen, each of them includes both a sensor for detection of accelerations and a gyroscope, wherein the first sensor is located in the area of said link member, namely in the area between the first point on the axis, which extends through the top pivot joint, and the second point, which is located on the other axis, which extends through the bottom pivot joint and below said first point, while the second sensor is located in the area of said rotator at a sufficient distance apart from said second point on the axis, which extends through the bottom pivot joint of the link member.
The present disclosure will be described in more detail on the basis of an embodiment and in relation with the attached drawings, in which
and
Link member comprises two pivot joints 1, 2, which are in a direction of vertical axis Z spaced apart from each other, namely a top pivot joint 1, which is arranged on the side of a crane arm, and a bottom pivot joint 2, which is arranged on the side of a rotator 3 or a gripping assembly for handling each load. Thus, said pivot joints 1, 2 are conceived substantially as a Cardan joint, and rotational axis X, Y thereof, around which said link member can be pivoted relatively to the crane arm and/or relatively to the rotator 3, extend parallel to each other. Said bottom pivot joint 2 of the link member is adjusted for pivotally connecting said link member with said rotator 3 and is conceived as an eye and furnished with a throughout passage 20, which extends along said rotational axis Y of the bottom pivot joint 2 and is adjusted to receive a bolt for establishing a pivotal connection with said rotator 3, which then allows pivoting around said axis Y, while said top pivot joint 1 of the link member is adjusted for pivotally connecting said link member with said crane arm and is conceived as an eye and furnished with a throughout passage 10, which extends along said rotational axis X of the top pivot joint 1 and is adjusted to receive a bolt for establishing a pivotal connection with said crane arm, which then allows pivoting around said axis X.
The bottom link member 2 is furnished with a prismatic piece 21 of a square cross-section, which extends coaxially with said central axis Z towards the top pivot joint 1 and is on its terminal end portion furnished with a threaded bolt 22, which is furnished with a centrally arranged blind bore, into which a screw 23 is screwed, which is on its first end portion furnished with a left oriented thread and on its opposite end portion with a right oriented thread.
A compensating assembly 4 is inserted between said top pivot joint 1 and said bottom pivot joint 2 of the link member and said is formed of two groups of plates 40, and said groups are separated from each other by means of spacers 40′. One of said plates 40 is separately shown in
Each group consists of several plates 40, which are arranged in a sequence each above another and each of them is furnished with a centrally arranged substantially square-shaped passage 41, which is adjusted to the shape and dimensions of said prismatic piece 21 on the bottom pivot joint 2 of the link member. Each of said plates 40 is furnished with a sequence of throughout bores 42, which are arranged along its circumference and are spaced from the external edge and equidistantly spaced apart from each other, as well as with two longitudinal recesses 43′, 43″, which are spaced apart from each other. Said plates 40 and said spacers 40′ are connected with each other by means of screws 44 inserted through said bores 42 in on said plates 40. Plates 40 in each group are alternatively arranged, so that said recesses 43′, 43″ of each particular plate 40 are arranged perpendicularly with respect to recesses 43′, 43″ of each plate 40 located below or above it, or vice versa, and said groups are separated from each other by means of spacers 40′ inserted there-between.
A cover plate 5 is foreseen above said compensating assembly 4, and is by means of a nut 51 and a washer 52, which are arranged on said threaded bolt 22 on the prismatic piece 21 on the bottom pivot joint 2, attached to said bottom pivot joint 2, wherein said screw 23 protrudes through said cover plate 5 towards the top pivot joint 1.
A supporting plate 6 is arranged above said cover plate 5 and is firmly connected to said top pivot joint 1 and furnished with two supporting members 60′, 60″, which are spaced apart from each other and are arranged on the side of said top pivot joint 1 symmetrically with respect to said central axis Z of the link member.
A bending beam 7 is rest on said support members 60′, 60″ and is separately shown in
Friction and other phenomena, which could have an essential impact to determining of each measured force, which is transferred from the bottom pivot joint 2 towards said bending beam 7 furnished with said sensors 71, 72, and should act exactly along said central axis X, are herewith eliminated thanks to the presence of said compensating assembly 4 with plates 40, where the transversal forces are eliminated.
Each deformation of said bending beam 7 results from dynamic forces acting in various possible directions, so that by determining each factual weight of the load each possible inertia forces resulting from accelerations in various directions must be completely eliminated. To this aim, two sensors 93, 94 for detecting any movements are foreseen, each of them includes both a sensor for detection of accelerations and a gyroscope, wherein the first sensor 93 is located in the area of said link member, namely in the area between the first point A on said axis X extending through the top pivot joint 1 and the second point B, which is located on said axis Y extending through the bottom pivot joint 2 and below said first point A, while the second sensor 94 is located in the area of said rotator 3 at a sufficient distance apart from said second point B on the axis Y extending through the bottom pivot joint 2 of the link member.
On the basis of values of accelerations as measured by means of the first sensor 93, as well as of values of accelerations as measured by means of the second sensor 94, in is then possible to mathematically eliminate all those forces, which are in certain moment and in certain position, including said rotator 3 and gripping assembly on the bottom pivot joint 2, due to each hanging load acting to said bending beam 7, but in fact do not represent neither a component nor a portion of the weight force.
The bending beam 7 is supported in the area of two resting supports 70′, 70″ (
When bearing in mind all loads, to which said link member is exposed, such concept with a group of plates 40 arranged one above the other enables formation of an appropriately sensitive weighing instrument. Said alternative assembling of plates 40 enables that the deformable portions of plates 40 are not in contact with each other, by which a friction hysteresis is essentially reduced.
Said link member must therefore enable performing each required function of such link member, namely withstanding to any tension, bending and torsion stresses, as well as maintaining the distance between the crane arm and the rotator, and in addition to that, also weighing of each load.
Each loading is transferred from the rotator 3 or a gripping assembly towards said bending beam 7 with secondary sensors in a manner, which is presented in
Consequently, said dynamic weighing function is therefore performed by means of a dynamometer, which is capable to determine the axial force and also to extract it from any other loadings by means of additional sensors and electronics, which is suitable for determining that portion of each measured forces, which actually represents the weight, as well as for determining those portions or components of forces, which result from accelerations occurring during hoisting and manipulating with each load.
The member link is conceived in such way that it is possible to attach it to each crane and rotator 2 or. gripping assembly in the same manner as any other state of the art link member, wherein it is capable to withstand each possible external loadings and to extract the axial force, which is then transferred to displacement of said active point A in the area of said sensors 91, 92 within the link member. In this, said bending beam 7 with said sensors 91, 92, namely strain gauges, transforms said displacement of the point A into deformation of the beam 7 and thereafter into appropriate electric signal.
A single sensor, loaded with weight force, is quite sufficient for determining a mass in a static state or by uniformly movement thereof, since the gravitation acceleration is constant and known. However, by uniformly moving the mass also various components of the acceleration, which are correlated with such force, in the mass centre of the measured mass must be measured directly or indirectly.
In general, a dynamometer and an acceleration meter are sufficient for performing such measurement. By lifting and lowering of the load said acceleration meter can be located remotely from the measured object, while by rotating such sensor would have to be positioned within the mass centre of the measured object. Since this last is not practically feasible, components of acceleration due to rotation are measured indirectly from certain distance apart from the mass centre, namely by means of measuring each rotational speed as well as of the distance between the sensor (gyroscope) and said center.
By lifting each load by means of a crane and various gripping assemblies, accelerations in direction of axis of each hanging load and in both directions by rotating the load around each axis in both pivot joints on the link member are measured in addition to each tension force therein. A model of such system with a hanging load with marked positions of mass centre of the load, axis of pivot joints 1, 2 and positions of sensors 91, 92, 93, 94 is shown in
Weight is measured by means of a sensor for detecting mechanical stresses, which is embedded within the link member. Each resistance sensor 91, 92 for detecting mechanical extensions is available as a full bridge with four resistance members i.e. as a full-bridge strain gauge.
Said acceleration meter and gyroscope are integrated within the same integrated electronic circuit, and therefore form a combined motion sensor i.e. inertia measurement unit (IMU). Two IMU sensors 93, 94 are required for the purpose of indirect measuring of all components of acceleration. The major portion of acceleration is detected by the first sensor 93, which is placed in the area of the member link. The other sensor is located in the area of the rotator 3 or a gripping assembly.
Position of the first IMU motion sensor 93 is shown in
Said measuring system is intended for mobile outdoor application. The system allows autonomous operation, and upon establishing appropriate connection with Internet it can be globally connected with a cloud application.
The measuring modules of such motion sensor and IMU sensor 93, 94 are via digital outputs by means of wires directly connected to a digital processing unit, in which all data received from sensors is then collected and processed.
The electric principles of such measuring module are presented in
Computer program in the processing unit is able to run the algorithms, which are suitable for filtering of sensor signals, as well as an algorithm, which enables calculation of mass of a moving object on the basis of measured data obtained from sensors for measuring mechanical stresses, acceleration meters and gyroscopes. Detecting all components of acceleration, which may act in the area of each moving load, by simultaneously measuring of a tension force on the link member by means of said sensors 91, 92, enables very precisely calculating of the mass of the load. Each data concerning said mass of the load is calculated periodically with a pre-defined frequency and is stored into a local memorizing unit.
Each measuring results are displayed on a local displaying unit, which in addition to that also serves for controlling of operation of such measuring system. Each selected relevant data is via a communication unit forwarded to a cloud application and is then stored in a cloud, which enables remote reviewing, supervision and controlling the whole system.
Number | Date | Country | Kind |
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P-201700207 | Jul 2017 | SI | national |
This application is a United States national phase application of co-pending international patent application number PCT/SI2018/000016 filed on Jun. 29, 2018, which claims the benefit of Slovenia Patent Application No. P-201700207, filed on Jul. 6, 2017, both of which are hereby incorporated by reference in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/SI2018/000016 | 6/29/2018 | WO | 00 |