This disclosure relates to cable-handling and cable-storage drum devices and systems used for machine-driven movement of a push-cable. More specifically, but not exclusively, the disclosure relates to motorized cable-handling and cable-storage drum devices and systems communicatively linked in generating collaborative machine-driven force on a push-cable in providing corresponding movements of the push-cable in both direction and rate.
There are various occupations wherein a tool or other implement may need to be deployed into a pipe, cavity, or other difficult to access location. For instance, in pipe inspection systems a camera may often be needed to inspect deep within the internal area of a pipe or other cavity. Likewise, in some utility locating systems a Sonde may be deployed into a pipe or other cavity to determine a corresponding ground surface location. In such applications, a push-cable may often be employed to facilitate moving the tool or other implement in place. As known in the art, such push-cables may often be stored in a cable-storage drum and, in use, be deployed therefrom via the physical force imparted by a user. Because such operations generally require a great deal of physical strength to move the push-cable through a pipe or other void and into place, the user may be left exhausted. Further, as the interior volume of pipes may often be replete with grime, a user may be left filthy after handling a push-cable that may be moved through such a pipe.
In some operations a separate device known in the art known as a “cable-handling device” or “cable shooter” may be employed to impart machine-driven force, without the need of the user to physically impart force in moving the push-cable. Whereas such devices may save the user the exhaustion and the filth associated with physically moving the push-cable through a pipe, known cable-handling devices present a new host of problems. For instance, it may be disastrous when a push-cable is dispensed or retracted from a cable-handling device and a cable-storage drum at different rates. Wherein the push-cable is dispensed from the cable-storage drum more slowly than the cable-handling device, the cable-handling device may be suddenly jerked backwards forcing the user backwards thus risking injury. Likewise, wherein the push-cable is dispensed from the cable-storage drum at a faster rate than the cable-handling device, bunching of the push-cable may occur risking a user becoming entangled or pushed forward and risking possible injury.
Accordingly, there is a need in the art to address the above-described as well as other problems.
The present disclosure relates generally to cable-handling and cable-storage drum devices and systems used for machine-driven movement of a push-cable. More specifically, but not exclusively, the disclosure relates to motorized cable-handling and cable-storage drum devices and systems communicatively linked to generate collaborative machine-driven force on a push-cable in providing corresponding movements of the push-cable in both direction and rate.
In one aspect, the disclosure relates to a motorized cable-handling device. The cable-handling device may include a coupling element for coupling the cable-handling device about a push-cable and a drive element for imparting force in generating dispensing and retracting movements of the push-cable. Further, the cable-handling device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. An input element may be included for receiving input, which may be from a user and/or sensor information, relating to the dispensing and retracting movements of the push-cable. The cable-handling device may further include a control element having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-storage drum device. The input element may further include one or more non-transitory memories for storing instructions and data relating to push-cable movements. A communication element may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device. The cable-handling device may further include a power element for supplying of electrical power to the powered elements of the cable-handling device.
In another aspect, the present disclosure includes a motorized cable-storage drum device. The motorized cable-storage drum device may include a storage element for storing a push-cable when retracted that is further configured to dispense the push-cable. A drive element may be included for imparting force in generating dispensing and retracting movements of the push-cable. The motorized cable-storage drum device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. A control element may be included in the motorized cable-storage drum device having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-handling device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. The motorized cable-storage drum device may further include a communication element for communicating control commands relating to the dispensing/retracting movement control with a cable-handling device. The cable-storage drum device may further include a power element for supplying of electrical power to the powered elements of the cable-storage drum device.
In another aspect, the present disclosure includes a push-cable moving system having both a motorized cable-handling device and a motorized cable-storage drum device of the present disclosure and includes a push-cable. The motorized cable-handling device of the push-cable moving system may include a coupling element for coupling the cable-handling device about a push-cable and a drive element for imparting force in generating dispensing and retracting movements of the push-cable. Further, the cable-handling device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. An input element may be included for receiving input, which may be from a user and/or sensor information, relating to the dispensing and retracting movements of the push-cable. The cable-handling device may further include a control element having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-storage drum device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. A communication element may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device. The cable-handling device may further include a power element for supplying of electrical power to powered elements of the cable-handling device. The motorized cable-storage drum device of the motorized push-cable moving system may include a storage element for storing a push-cable when retracted that is further configured to dispense the push-cable. A drive element may be included for imparting force in generating dispensing and retracting movements of the push-cable. The motorized cable-storage drum device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. A control element may be included in the motorized cable-storage drum device having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-handling device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. The motorized cable-storage drum device may further include a communication element for communicating control commands relating to the dispensing/retracting movement control with a cable-handling device. The cable-storage drum device may further include a power element for supplying of electrical power to the powered elements of the cable-storage drum device.
Additional aspects, features, and functionality are further described below in conjunction with the appended drawings.
The present disclosure may be more fully appreciated in connection with the following detailed description taken in conjunction with the accompanying drawings, wherein:
The present disclosure relates generally to cable-handling and cable-storage drum devices and systems used for machine-driven movement of a push-cable. More specifically, but not exclusively, the disclosure relates to motorized cable-handling and cable-storage drum devices and systems communicatively linked to generate collaborative machine-driven force on a push-cable in providing corresponding movements of the push-cable in both direction and rate.
In one aspect, the disclosure relates to a motorized cable-handling device. The cable-handling device may include a coupling element for coupling the cable-handling device about a push-cable and a drive element for imparting force in generating dispensing and retracting movements of the push-cable. The drive element may, in some embodiments, include one or more electric motors for imparting force in moving the push-cable. Further, the cable-handling device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. In some embodiments, such a measurement element may be or include optical sensors, mechanical sensors, or other sensors for measuring the amount of push-cable paid out. An input element in the motorized cable-handling device may be included for receiving input, which may be from a user and/or sensor information, relating to the dispensing and retracting movements of the push-cable. Such an input element may include but should not be limited to push-button controls, switches, triggers, microphones for audio input, or like input apparatus allowing a user to input commands that may be carried out by the device. Likewise, in some embodiments input may be generated from one or more sensors in informing the moving of the push-cable. For instance, optical and/or inertial sensors indicating a blockage in a pipe may inform the input element to halt or back up the movement of the push-cable.
In some embodiments, the input element may be located in a separate device such as a communicatively coupled smartphone, tablet, computer, other like computing device, or other system device. The cable-handling device may further include a control element having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-storage drum device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. The input element may directly or indirectly couple to the one or more processors of the control element to generate control commands based on input from the user. A communication element may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device. For instance, the communication element may include but should not be limited to various wireless communication apparatus such as Bluetooth, Wi-Fi, ISM, or other radio or wireless technologies. Likewise, in some embodiments, communication may occur via wires between the cable-handling device and a cable-storage drum device. The cable-handling device may further include a power element for supplying of electrical power to powered elements of the cable-handling device. For instance, the power element may be or include one or more batteries, wired connection to grid power, or other connection to power sources that may power the cable-storage drum device.
In another aspect, the present disclosure includes a motorized cable-storage drum device. The motorized cable-storage drum device may include a storage element for storing a push-cable when retracted that is further configured to dispense the push-cable. For instance, the storage element may include a hub onto which push-cable may be wound for storage further configured to dispense the push-cable when in use. A drive element may be included for imparting force in generating dispensing and retracting movements of the push-cable. For instance, the drive element may include an electric motor to impart rotational force in spinning the hub in dispensing and retracting the push-cable. The motorized cable-storage drum device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. In some embodiments, such a measurement element may be or include optical sensors, mechanical sensors, or other sensors for measuring the amount of push-cable paid out. Likewise, in some embodiments the measurement element may include various sensors or counting apparatus to determine the amount of push-cable dispensed based on hub rotations. A control element may be included in the motorized cable-storage drum device having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-handling device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. In some embodiments, the control element may fully or in part be located in one or more other wirelessly connected smartphones, tablets, laptops, or other computers or devices. The motorized cable-storage drum device may further include a communication element for communicating control commands relating to the dispensing/retracting movement control with a cable-handling device. For instance, the communication element may include but should not be limited to various wireless communication apparatus such as Bluetooth, Wi-Fi, ISM, or other radio or wireless technologies. Likewise, in some embodiments, communication may occur via wires between the cable-storage drum device and a cable-handling device. The cable-storage drum device may further include a power element for supplying of electrical power to powered elements of the cable-storage drum device. For instance, the power element may be or include one or more batteries, wired connection to grid power, or other connection to power sources that may power the cable-storage drum device.
In another aspect, the present disclosure includes a push-cable moving system having both a motorized cable-handling device and a motorized cable-storage drum device of the present disclosure and includes a push-cable. The motorized cable-handling device of the push-cable moving system may include a coupling element for coupling the cable-handling device about a push-cable and a drive element for imparting force in generating dispensing and retracting movements of the push-cable. The drive element may, in some embodiments, include one or more electric motors for imparting force in moving the push-cable. Further, the cable-handling device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. In some embodiments, such a measurement element may be or include optical sensors, mechanical sensors, or other sensors for measuring the amount of push-cable paid out. An input element in the motorized cable-handling device may be included for receiving input, which may be from a user and/or sensor information, relating to the dispensing and retracting movements of the push-cable. Such an input element may include but should not be limited to push-button controls, switches, triggers, microphones for audio input, or like input apparatus allowing a user to input commands that may be carried out by the device. Likewise, in some embodiments input may be generated from one or more sensors in informing the moving of the push-cable. For instance, optical and/or inertial sensors indicating a blockage in a pipe may inform the input element to halt or back up the movement of the push-cable. In some embodiments, the input element may be located in a separate device such as a communicatively coupled smartphone, tablet, computer, other like computing device, or other system device. The cable-handling device may further include a control element having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-storage drum device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. In some embodiments, the control element may fully or in part be located in one or more other wirelessly connected smartphones, tablets, laptops, or other computers or devices. The input element may directly or indirectly couple to the one or more processors of the control element to generate control commands based on input from the user. A communication element may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device. For instance, the communication element may include but should not be limited to various wireless communication apparatus such as Bluetooth, Wi-Fi, ISM, or other radio or wireless technologies. Likewise, in some embodiments, communication may occur via wires between the cable-handling device and a cable-storage drum device. The cable-handling device may further include a power element for supplying of electrical power to powered elements of the cable-handling device. For instance, the power element may be or include one or more batteries, wired connection to grid power, or other connection to power sources that may power the cable-storage drum device.
The motorized cable-storage drum device of the push-cable moving system may include a storage element for storing the push-cable when retracted that is further configured to dispense the push-cable. For instance, the storage element may include a hub onto which the push-cable may be wound for storage on the hub thereof and further be configured to dispense the push-cable when in use. A drive element may be included for imparting force in generating dispensing and retracting movements of the push-cable. For instance, the drive element may include an electric motor to impart rotational force in spinning the hub in dispensing and retracting the push-cable. The motorized cable-storage drum device may include a measurement element for generating measurement data relating to a measure of the amount of push-cable dispensed. In some embodiments, such a measurement element may be or include optical sensors, mechanical sensors, or other sensors for measuring the amount of push-cable paid out. Likewise, in some embodiments the measurement element may include various sensors or counting apparatus to determine the amount of push-cable dispensed based on hub rotations. A control element may be included in the motorized cable-storage drum device having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element in generating push-cable movements that correspond with the dispensing/retracting movements imparted by a cable-handling device and one or more non-transitory memories for storing instructions and data relating to push-cable movements. In some embodiments, the control element may fully or in part be located in one or more other wirelessly connected smartphones, tablets, laptops, or other computers or devices. The motorized cable-storage drum device may further include a communication element for communicating control commands relating to the dispensing/retracting movement control with a cable-handling device. For instance, the communication element may include but should not be limited to various wireless communication apparatus such as Bluetooth, Wi-Fi, ISM, or other radio or wireless technologies. Likewise, in some embodiments, communication may occur via wires between the cable-storage drum device and a cable-handling device. The cable-storage drum device may further include a power element for supplying of electrical power to powered elements of the cable-storage drum device. For instance, the power element may be or include one or more batteries, wired connection to grid power, or other connection to power sources that may power the cable-storage drum device
In another aspect, the cable-handling device, motorized cable-storage drum device, and push-cable moving system embodiments of the present disclosure may be employed in a pipe inspection system. Such a pipe inspection system may include but should not be limited to one or more cameras disposed on the push-cable to generate videos or images from inside the pipe or other cavity that may further be communicated to a camera control unit (CCU) or other device for displaying and controlling aspects of the camera and overall system. In some embodiments, one or more sensors may be deployed on the push-cable for collecting information corresponding to images/videos generated at the camera. For instance, such embodiments may include temperature sensors, microphones, or the like.
In another aspect, the cable-handling device, motorized cable-storage drum device, and push-cable moving system embodiments of the present disclosure may be employed in a utility locating system. In some embodiments a Sonde may be included for locating and tracing the movement location of the push-cable (which may further include a camera) through the pipe or other cavity. In some embodiments, a utility locator device may be included for determining utility line locations from magnetic fields emitted by one or more utility lines, Sonde, or the push-cable.
In another aspect, the control element of the cable-handling device embodiments, cable-storage drum device embodiments, and/or push-cable moving system embodiments of the present disclosure may be governed by measurement data from the cable-handling device, cable-storage drum device, or both. For instance, in some embodiments measurement data from the motorized cable-storage drum device and cable-handling device is compared and adjustments to the rate and direction of push-cable movements to ensure synchronous movement of the push-cable from the cable-storage drum device and cable-handling device. In some embodiments, adjusting the rate and direction of push-cable movements may occur at the cable-storage drum device. In further embodiments, adjusting the rate and direction of push-cable movements may occur at the cable-handling device. In yet further embodiments, adjusting the rate and direction of push-cable movements may occur at both the cable-storage drum device and the cable-handling device.
In another aspect, the control element of the cable-handling device embodiments, cable-storage drum device embodiments, and/or push-cable moving system embodiments of the present disclosure may have a control element and/or input element disposed in one or more wirelessly connected smartphones, tablets, laptops, or other computers or devices.
In another aspect, some cable-handling device, cable-storage drum device, and push-cable moving system embodiments of the present disclosure may include a cleaning element to wipe or clean the push-cable during dispensing or retracting movements.
In another aspect, some cable-handling device, cable-storage drum device, and push-cable moving system embodiments of the present disclosure the cable-handling device through which the push-cable may freely move and movement of the push-cable is achieved via the drive element in the motorized cable-storage drum device. In some such embodiments, the input element may be on the cable-handling device for receiving input from the user in controlling the movement of the push-cable via the drive element in the motorized cable-storage drum device. In some embodiments, an input element may additionally or instead by on the cable-storage drum device and/or on a smartphone, tablet, laptop, or other computing device or system device.
In another aspect, in some cable-handling device, cable-storage drum device, and push-cable moving system embodiments of the present disclosure the cable-handling device may be configured to stow on the cable-storage drum device.
In another aspect, the drive element of cable-handling devices and associated systems of the present invention may include a clutch mechanism to engage and disengage the drive element with a push-cable. For instance, in some such embodiments, the cable-handling device may engage a clutch mechanism with a push-cable at a first position, move the push-cable, disengage the clutch mechanism with the push-cable at a second position, and return a clutch mechanism to first position to re-engage with the push-cable in repeating the movement cycle of the push-cable.
In another aspect, the drive element of cable-handling devices and associated systems and methods of the present invention may impart forces configured to cause impulsive movements of the push-cable. For instance, the impulsive movements of the push-cable may be periodic push-cable movement with brief pauses between each instance of push-cable movement similar to the movements a user may be accustomed to when moving the push-cable by hand. Such impulsive push-cable movements may be useful in helping guide the push-cable through turns or through branches in the pipe or other void. In some such embodiments, such impulsive movement may be generated via a clutch mechanism engaging with the push-cable at a first position, move the push-cable, disengage the clutch mechanism with the push-cable at a second position, and return a clutch mechanism to first position to re-engage with the push-cable in repeating the cycle in moving the push-cable. For instance, one or more cams and/or gears, worm gear drives, or similar drive mechanisms may be configured in moving a clutch mechanism back and forth in generating such impulsive movements.
In another aspect, the drive element of cable-handling devices and associated systems of the present invention may include a power drill removably coupled to the cable-handling device. The power drill may, when in use, provide the force to indirectly move a push-cable. For instance, a power drill may couple to a port on the cable-handling device and by actuating the power drill, force may be provided in turning gears or other mechanism in the cable-handling device that may further move the push-cable.
Details of example devices, systems, and methods that may be combined with the geographic map updating system and method embodiments herein, as well as additional components, methods, and configurations that may be used in conjunction with the embodiments described herein, are disclosed in co-assigned patents and patent applications including: U.S. Pat. No. 5,808,239, issued Aug. 17, 1999, entitled VIDEO PUSH-CABLE; U.S. Pat. No. 6,545,704, issued Jul. 7, 1999, entitled VIDEO PIPE INSPECTION DISTANCE MEASURING SYSTEM; U.S. Pat. No. 6,831,679, issued Dec. 14, 2004, entitled VIDEO CAMERA HEAD WITH THERMAL FEEDBACK LIGHTING CONTROL; U.S. Pat. No. 6,958,767, issued Oct. 25, 2005, entitled VIDEO PIPE INSPECTION SYSTEM EMPLOYING NON-ROTATING CABLE STORAGE DRUM; U.S. Pat. No. 6,862,945, issued Mar. 8, 2005, entitled CAMERA GUIDE FOR VIDEO PIPE INSPECTION SYSTEM; U.S. Pat. No. 7,009,399, issued Mar. 7, 2006, entitled OMNIDIRECTIONAL SONDE AND LINE LOCATOR; U.S. Pat. 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No. 17/541,057, filed Dec. 2, 2021, entitled COLOR-INDEPENDENT MARKER DEVICE APPARATUS, METHODS, AND SYSTEMS; U.S. patent application Ser. No. 17/541,057, filed Dec. 2, 2021, entitled VIDEO INSPECTION SYSTEM. APPARATUS, AND METHODS WITH RELAY MODULES AND CONNECTION PORTCOLOR-INDEPENDENT MARKER DEVICE APPARATUS, METHODS, AND SYSTEMS; U.S. Pat. No. 11,193,767, issued Dec. 7, 2021, entitled SMART PAINT STICK DEVICES AND METHODS; U.S. Pat. No. 11,199,510, issued Dec. 14, 2021, entitled PIPE INSPECTION AND CLEANING APPARATUS AND SYSTEMS; U.S. Provisional Patent Application 63/293,828, filed Dec. 26, 2021, entitled MODULAR BATTERY SYSTEMS INCLUDING INTERCHANGEABLE BATTERY INTERFACE APPARATUS; U.S. Pat. No. 11,209,115, issued Dec. 28, 2021, entitled PIPE INSPECTION AND/OR MAPPING CAMERA HEADS, SYSTEMS, AND METHODS; U.S. patent application Ser. No. 17/563,049, filed Dec. 28, 2021, entitled SONDE DEVICES WITH A SECTIONAL FERRITE CORE; U.S. Provisional Patent Application 63/306,088, filed Feb. 2, 2022, entitled UTILITY LOCATING SYSTEMS AND METHODS WITH FILTER TUNING FOR POWER GRID FLUCTUATIONS; U.S. patent application Ser. No. 17/687,538, filed Mar. 4, 2022, entitled ANTENNAS, MULTI-ANTENNA APPARATUS, AND ANTENNA HOUSINGS; U.S. Pat. No. 11,280,934, issued Mar. 22, 2022, entitled ELECTROMAGNETIC MARKER DEVICES FOR BURIED OR HIDDEN USE; U.S. Pat. No. 11,300,597, issued Apr. 12, 2022, entitled SYSTEMS AND METHODS FOR LOCATING AND/OR MAPPING BURIED UTILITIES USING VEHICLE-MOUNTED LOCATING DEVICES; MODULAR BATTERY SYSTEMS INCLUDING INTERCHANGEABLE BATTERY INTERFACE APPARATUS; U.S. patent application Ser. No. 18/162,663, filed Jan. 31, 2023, entitled UTILTY LOCATING SYSTEMS AND METHODS WITH FILTER TUNING FOR POWER GRID FLUCTUATIONS; U.S. Provisional Patent Application 63/485,905, filed Feb. 18, 2023, entitled SYSTEMS AND METHODS FOR INSPECTION ANIMATION; U.S. Provisional Patent Application 63/492,473, filed Mar. 27, 2023, entitled VIDEO INSPECTION AND CAMERA HEAD TRACKING SYSTEMS AND METHODS; U.S. Pat. No. 11,614,613, issued Mar. 28, 2023, entitled DOCKABLE CAMERA REEL AND CCU SYSTEM; U.S. Pat. No. 11,649,917, issued May 16, 2023, entitled INTEGRATED FLEX-SHAFT CAMERA SYSTEM WITH HAND CONTROL; U.S. Pat. No. 11,665,321, issued May 30, 2023, entitled PIPE INSPECTION SYSTEM WITH REPLACEABLE CABLE STORAGE DRUM; U.S. Pat. No. 11,674,906, issued Jun. 13, 2023, entitled SELF-LEVELING INSPECTION SYSTEMS AND METHODS; U.S. Provisional Patent Application 63/510,014, filed Jun. 23, 2023, entitled INNER DRUM MODULE WITH PUSH-CABLE INTERFACE FOR PIPE INSPECTION; U.S. Pat. No. 11,686,878, issued Jun. 27, 2023, entitled ELECTRONIC MARKER DEVICES FOR BURIED OR HIDDEN USE; U.S. Provisional Patent Application 63/524,698, filed Jul. 2, 2023, entitled FILTERING METHODS AND ASSOCIATED UTILITY LOCATOR DEVICES FOR LOCATING AND MAPPING BURIED UTILITY LINES; U.S. Provisional Patent Application 63/514,090, filed Jul. 17, 2023, entitled SMARTPHONE MAPPING APPARATUS FOR ASET TAGGING AS USED WITH UTILITY LOCATOR DEVICES; U.S. Pat. No. 11,709,289, issued Jul. 25, 2023, entitled SONDE DEVICES WITH A SECTIONAL FERRITE CORE; U.S. patent application Ser. No. 18/365,225, filed Aug. 3, 2023, entitled SYSTEMS AND METHODS FOR INSPECTION ANIMATION; U.S. Pat. No. 11,719,376, issued Aug. 8, 2023, entitled DOCKABLE TRIPODAL CAMERA CONTROL UNIT; U.S. Pat. No. 11,719,646, issued Aug. 8, 2023, entitled PIPE MAPPING SYSTEMS AND METHODS; U.S. Pat. No. 11,719,846, issued Aug. 8, 2023, entitled BURIED UTILITY LOCATING SYSTEMS WITH WIRELESS DATA COMMUNICATION INCLUDING DETERMINATION OF CROSS COUPLING TO ADJACENT UTILITIES; U.S. patent application Ser. No. 18/233,285, filed Aug. 11, 2023, entitled BURIED OBJECT LOCATOR; U.S. patent application Ser. No. 18/236,786, filed Aug. 22, 2023, entitled MAGNETIC UTILITY LOCATOR DEVICES AND METHODS; U.S. Pat. No. 11,747,505, issued Sep. 5, 2023, entitled MAGNETIC UTILITY LOCATOR DEVICES AND METHODS; U.S. patent application Ser. No. 18/368,510, filed Sep. 14, 2023, entitled MULTIFUNCTION BURIED UTILITY LOCATING CLIPS; U.S. patent application Ser. No. 18/365,203, filed Sep. 14, 2023, entitled SYSTEMS AND METHODS FOR ELECTRONICALLY MARKING, LOCATING AND VIRTUALLY DISPLAYING BURIED UTILITIES; U.S. Pat. No. 11,768,308, issued Sep. 26, 2023, entitled SYSTEMS AND METHODS FOR ELECTRONICALLY MARKING, LOCATING AND VIRTUALLY DISPLAYING BURIED UTILITIES; U.S. Pat. No. 11,769,956, issued Sep. 26, 2023, entitled MULTIFUNCTION BURIED UTILITY LOCATING CLIPS; U.S. Pat. No. 11,782,179, issued Oct. 10, 2023, entitled BURIED OBJECT LOCATOR WITH DODECAHEDRAL ANTENNA CONFIGURATION APPARATUS AND METHODS; U.S. Pat. No. 11,789,093, issued Oct. 17, 2023, entitled THREE-AXIS MEASUREMENT MODULES AND SENSING METHODS; and U.S. Pat. No. 11,796,707, issued Oct. 24, 2023, entitled USER INTERFACES FOR UTILITY LOCATORS. The content of each of the above-described patents and applications is incorporated by reference herein in its entirety. The above applications may be collectively denoted herein as the “co-assigned applications” or “incorporated applications.”
The following exemplary embodiments are provided for the purpose of illustrating examples of various aspects, details, and functions of apparatus and systems; however, the described embodiments are not intended to be in any way limiting. It will be apparent to one of ordinary skill in the art that various aspects may be implemented in other embodiments within the spirit and scope of the present disclosure.
It is noted that as used herein, the term, “exemplary” means “serving as an example, instance, or illustration.” Any aspect, detail, function, implementation, and/or embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects and/or embodiments.
The terms “move” or “movements” as used herein in relation to a push-cable may refer to both dispensing movements of the push-cable (e.g., forward movement to pay out the push-cable when in use) as well as retracting movements of the push-cable (e.g., reverse movements to again store the push-cable in a cable-storage drum).
The term “push-cable” as used herein may generally refer to a semi-rigid cable, cord, wire, or like coaxial element that may be pushed or otherwise moved by a like force through an otherwise difficult to access pipe, conduit, or like void. Such a push-cable may generally provide an electromechanical connection between one or more cameras and/or like inspection devices, pipe cleaning apparatuses, Sondes or like implement(s) coupled at or near a distal end of the push-cable and camera control unit (CCU) or other apparatus at the ground surface or otherwise accessible by a user in inspecting, cleaning, locating the difficult to access location of the implement coupled to or near the distal end of the push-cable. Such push-cables must be specially designed to be flexible enough to make tight turns yet rigid enough to be pushed hundreds of feet down small diameter pipe, conduit, or like void. Examples of push-cable as used in pipe inspection and cleaning systems which may be or share aspects with the push-cables described herein are disclosed in U.S. Pat. No. 5,808,239, issued Aug. 17, 1999, entitled VIDEO PUSH-CABLE; U.S. Pat. No. 8,289,385, issued Oct. 16, 2012, entitled PUSH-CABLE FOR PIPE INPECTION SYSTEM; U.S. Pat. No. 9,448,376, issued Sep. 20, 2016, entitled HIGH BANDWIDTH PUSH-CABLES FOR VIDEO PIPE INSPECTION SYSTEMS; U.S. Pat. No. 9,468,954, issued Oct. 18, 2016, entitled PIPE INSPECTION SYSTEM WITH JETTER PUSH-CABLE; U.S. Pat. No. 9,914,157, issued Mar. 13, 2018, entitled METHODS AND APPARATUS FOR CLEARING OBSTRUCTIONS WITH A JETTER PUSH-CABLE APPARATUS; U.S. patent application Ser. No. 16/443,789, filed Jun. 18, 2018, entitled MULTI-DIELECTRIC COAXIAL PUSH-CABLES AND ASSOCIATED APPARATUS; and U.S. Pat. No. 10,764,541, issued Sep. 1, 2020, entitled COAXIAL VIDEO PUSH-CABLES FOR USE IN INSPECTION SYSTEMS as well as others in the above incorporated applications. More broadly, a “push-cable” as discussed herein may refer to any rigid or semi-rigid similar cable or other cylindrical or tubular element that may be dispensed from a cable storage drum and directed by a cable-handling device.
The term “cable-handling devices” of the present disclosure may refer to a motorized device used generally to move one or more push-cables into a pipe or other void using machine-driven force. The cable-handling devices of the present invention may be communicatively linked with cable-storage drums to collaboratively move the push-cable. The cable-handling devices described herein may be or share aspects with those disclosed in U.S. patent application Ser. No. 17/110,273, filed Dec. 2, 2020, entitled INTEGRAL DUAL CLEANER CAMERA DRUM SYSTEMS AND METHODS as well as others in the above incorporated applications.
The “cable-storage drums” or “cable-storage drum devices” of the present disclosure may store and dispense push-cable which may have one or more attached cameras, Sondes, cleaning apparatus, or the like implement into a pipe or other void. The cable-storage drums of the present invention may be communicatively linked with cable-handling devices to collaboratively move the push-cable. The cable-storage drum devices described herein may be or share aspects with those disclosed in U.S. Pat. No. 6,958,767, issued Oct. 25, 2005, entitled VIDEO PIPE INSPECTION SYSTEM EMPLOYING NON-ROTATING CABLE STORAGE DRUM; U.S. Pat. No. 9,521,303, issued Dec. 13, 2016, entitled CABLE STORAGE DRUM WITH MOVABLE CCU DOCKING APPARATUS; U.S. Pat. No. 10,009,582, issued Jun. 26, 2018, entitled PIPE INSPECTION SYSTEM WITH REPLACEABLE CABLE STORAGE DRUM; U.S. patent application Ser. No. 16/588,834, filed Sep. 30, 2019, entitled VIDEO INSPECTION SYSTEM WITH WIRELESS ENABLED CABLE STORAGE DRUM; U.S. patent application Ser. No. 17/110,273, filed Dec. 2, 2020, entitled INTEGRAL DUAL CLEANER CAMERA DRUM SYSTEMS AND METHODS; and U.S. Pat. No. 11,558,537, issued Sep. 30, 2019, entitled VIDEO INSPECTION SYSTEM WITH WIRELESS ENABLED CABLE STORAGE DRUM as well as others in the above incorporated applications.
The “camera control unit (CCU)” of the present disclosure may display and/or store inspection video/images from the inspection camera as well as control aspects of the inspection camera and/or cleaning tool and/or aspects of the cable-reel and/or other wirelessly or wired connected devices of the pipe inspection/cleaning system. The CCUs described herein may be or share aspects with those disclosed in U.S. Pat. No. 9,521,303, issued Dec. 13, 2016, entitled CABLE STORAGE DRUM WITH MOVABLE CCU DOCKING APPARATUS; U.S. Pat. No. 9,769,366, issued Sep. 29, 2017, entitled SELF-GROUNDING TRANSMITTER PORTABLE CAMERA CONTROLLER FOR USE WITH PIPE INSPECTION SYSTEMS; U.S. Pat. No. 10,001,425, issued Jun. 19, 2018, entitled PORTABLE CAMERA CONTROLLER PLATFORM FOR USE WITH PIPE INSPECTION SYSTEM; and U.S. Pat. No. 10,371,305, issued Aug. 6, 2019, entitled DOCKABLE TRIPODAL CAMERA CONTROL UNIT as well as others in the above incorporated applications.
A “Sonde” as used herein may generally refer to a device deployed on a push-cable that may broadcast one or more radio signals for the purpose of determining the location of the Sonde (and push-cable attached thereto) at the ground surface. The Sondes described herein may be or share aspects with those disclosed in U.S. Pat. No. 7,009,399, issued Mar. 7, 2006, entitled OMNIDIRECTIONAL SONDE AND LINE LOCATOR; U.S. Pat. No. 7,221,136, issued May 22, 2007, entitled SONDES FOR LOCATING UNDERGROUND PIPES AND CONDUITS; U.S. Pat. No. 7,619,516, issued Nov. 17, 2009, entitled SINGLE AND MULTI-TRACE OMNIDIRECTIONAL SONDE AND LINE LOCATORS AND TRANSMITTER USED THEREWITH; U.S. patent application Ser. No. 14/027,027, filed Sep. 13, 2013, entitled SONDE DEVICES INCLUDING A SECTIONAL FERRITE CORE STRUCTURE; U.S. Pat. No. 10,761,233, issued Sep. 1, 2020, entitled SONDES AND METHODS FOR USE WITH BURIED LINE LOCATOR SYSTEMS; U.S. Pat. No. 11,187,822, issued Nov. 30, 2021, entitled SONDE DEVICES INCLUDING A SECTIONAL FERRITE CORE STRUCTURE; U.S. patent application Ser. No. 17/563,049, filed Dec. 28, 2021, entitled SONDE DEVICES WITH A SECTIONAL FERRITE CORE; and U.S. Pat. No. 11,709,289, issued Jul. 25, 2023, entitled SONDE DEVICES WITH A SECTIONAL FERRITE CORE as well as others in the above incorporated applications.
The “utility locator devices” of the present disclosure may, for instance, be carried by a user traversing an area, or alternatively attached to a vehicle and moved about the locate area, to measure magnetic signals in order to determine the positions of and map utility lines which may generally be buried underground. Likewise, such a utility locator device may receive the signal emitted by a Sonde in determining the Sonde's location at the ground surface. The utility locator device also referred to as “line locator” or “locator” described herein may be or share aspects with those disclosed in U.S. Pat. No. 7,009,399, issued Mar. 7, 2006, entitled OMNIDIRECTIONAL SONDE AND LINE LOCATOR; U.S. Pat. No. 7,332,901, issued Feb. 19, 2008, entitled LOCATOR WITH APPARENT DEPTH INDICATION; U.S. Pat. No. 7,336,078, issued Feb. 26, 2008, entitled MULTI-SENSOR MAPPING OMNIDIRECTIONAL SONDE AND LINE LOCATOR; U.S. Pat. No. 7,498,797, issued Mar. 3, 2009, entitled LOCATOR WITH CURRENT-MEASURING CAPABILITY; U.S. Pat. No. 7,498,816, issued Mar. 3, 2009, entitled OMNIDIRECTIONAL SONDE AND LINE LOCATOR; U.S. Pat. No. 7,518,374, issued Apr. 14, 2009, entitled RECONFIGURABLE PORTABLE LOCATOR EMPLOYING MULTIPLE SENSOR ARRAYS HAVING FLEXIBLE NESTED ORTHOGONAL ANTENNAS; U.S. Pat. No. 10,670,766, issued Jun. 2, 2020, entitled UTILITY LOCATING SYSTEMS, DEVICES, AND METHODS USING RADIO BROADCAST SIGNALS; U.S. patent application Ser. No. 16/995,801, filed Aug. 17, 2020, entitled UTILITY LOCATOR TRANSMITTER DEVICES, SYSTEMS, AND METHODS; U.S. patent application Ser. No. 17/001,200, filed Aug. 24, 2020, entitled MAGNETIC SENSING BURIED UTLITITY LOCATOR INCLUDING A CAMERA; U.S. patent Ser. No. 16/995,793, filed Aug. 17, 2020, entitled UTILITY LOCATOR APPARATUS AND METHODS; U.S. Pat. No. 10,845,497, issued Nov. 24, 2020, entitled PHASE-SYNCHRONIZED BURIED OBJECT TRANSMITTER AND LOCATOR METHODS AND APPARATUS; U.S. Pat. No. 11,579,331, issued Feb. 14, 2023, entitled MAGNETIC SENSING BURIED UTLITITY LOCATOR INCLUDING A CAMERA; as well as others in the above incorporated applications.
In some uses, a “utility locating transmitter” may be used to couple current onto one or more utility lines for the purpose of generating the magnetic signals sensed by utility locator devices in order to determine the positions and map utility lines. The utility locating transmitter also referred to as “transmitter” described herein may be or share aspects with those disclosed in U.S. Pat. No. 7,619,516, issued Nov. 17, 2009, entitled SINGLE AND MULTI-TRACE OMNIDIRECTIONAL SONDE AND LINE LOCATORS AND TRANSMITTER USED THEREWITH; U.S. Pat. No. 7,619,516, issued Nov. 17, 2009, entitled SINGLE AND MULTI-TRACE OMNIDIRECTIONAL SONDE AND LINE LOCATORS AND TRANSMITTER USED THEREWITH; U.S. Pat. No. 7,733,077, issued Jun. 8, 2010, entitled MULTI-SENSOR MAPPING OMNIDIRECTIONAL SONDE AND LINE LOCATORS AND TRANSMITTER USED THEREWITH; U.S. Pat. No. 10,754,053, issued Aug. 25, 2020, entitled UTILITY LOCATOR TRANSMITTER DEVICES, SYSTEMS, AND METHODS WITH DOCKABLE APPARATUS; and U.S. Pat. No. 10,845,497, issued Nov. 24, 2020, entitled PHASE-SYNCHRONIZED BURIED OBJECT TRANSMITTER AND LOCATOR METHODS AND APPARATUS as well as others in the above incorporated applications.
As used herein, the terms “compliant mechanism” or “flexure mechanism” is one that achieves force and motion transmission through elastic body transformation. Specifically, such a compliant mechanism may be used to grasp, move, or both grasp and move the push-cable through elastic body transformations
Additional disclosure regarding pipe inspections which may utilize a pipe-moving system of the present disclosure as well as the related push-cables, utility locator devices, utility locating transmitters, CCUs, cable-storage drums, cable-handling devices, and the like may be found in the incorporated patents and patent applications herein.
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A drive element 450 may be included for imparting force in generating dispensing and retracting movements of the push-cable 430. For instance, the drive element may include one or more electric motors 452 to impart rotational force in spinning the hub in dispensing and retracting the push-cable 430. The motorized cable-storage drum device may include a measurement element 460 for generating measurement data relating to a measure of the amount of push-cable 430 dispensed. In some embodiments, such a measurement element 460 may be or include optical sensors, mechanical sensors, or other sensors for measuring the amount of push-cable 430 paid out. Likewise, in some embodiments the measurement element 460 may include various sensors or counting apparatus to determine the amount of push-cable 430 dispensed based on hub 442 rotations. The measurement element 460 may be or include those as disclosed in U.S. Pat. No. 8,970,211, issued Mar. 3, 2015, entitled PIPE INSPECTION CABLE COUNTER AND OVERLAY MANAGEMENT SYSTEM; U.S. Pat. No. 10,527,402, issued Jan. 7, 2020, entitled PIPE INSPECTION CABLE COUNTER AND OVERLAY MANAGEMENT SYSTEM; and/or other devices and methods of the incorporated patents and applications for counting push-cable.
A control element 470 may be included in the motorized cable-storage drum device 410 having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element 450 in generating push-cable 430 movements that correspond with the dispensing/retracting movements imparted by a cable-handling device (e.g., the cable-handling device 220 of
The motorized cable-storage drum device 410 may further include a communication element 480 for communicating control commands relating to the dispensing/retracting movement control with a cable-handling device (e.g., the cable-handling device 220 of
The cable-storage drum device 410 may further include a power element 485 for supplying of electrical power to powered elements of the cable-storage drum device. For instance, the power element 485 may be or include one or more batteries, wired connection to grid power, or other connection to power sources that may power the cable-storage drum device. The power element 485 may be or include batteries as disclosed in U.S. Pat. No. 10,090,498, issued Oct. 2, 2018, entitled MODULAR BATTERY PACK APPARATUS, SYSTEMS, AND METHODS INCLUDING VIRAL DATA AND/OR CODE TRANSFER and/or other batteries of the incorporated patents and applications. Optionally, the cable-storage drum device 410 may include a cleaning element apparatus 490.
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The cable-handling device 520 may further include a control element 570 having one or more processors for generating control commands relating to the dispensing and retracting forces imparted by the drive element 550 in generating push-cable 530 movements that correspond with the dispensing/retracting movements imparted by a cable-storage drum device (e.g., the cable-storage drum device 210 of
An input element 575 may directly or indirectly couple to the one or more processors of the control element 570 to generate control commands based on input from the user. The input element 575 may be or include, but should not be limited to, push-button controls, switches, triggers, microphones for audio input, or like input apparatus allowing a user to input commands that may be carried out by the device. Additional input elements may additionally or instead be located on a smartphone (e.g., a smartphone 245 of
A communication element 580 may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device (e.g., the cable-storage drum device 210 of
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In some pipe-moving systems in keeping with the present disclosure, the cable-handling device may be configured to stow onto the cable-drum reel device. Turning to
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Some push-cable moving system embodiments of the present disclosure may allow a push-cable to freely move through the cable-handling device and movement of the push-cable is achieved via the drive element in the motorized cable-storage drum device. For instance, the input element may be on the cable-handling device for receiving input from the user in controlling the movement of the push-cable via a drive element in the motorized cable-storage drum device.
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The drive element of cable-handling devices and associated systems of the present invention may include a clutch mechanism to engage and disengage the drive element with a push-cable. In some such embodiments, the cable-handling device may engage a clutch mechanism with a push-cable at a first position, move the push-cable, disengage the clutch mechanism with the push-cable at a second position, and return a clutch mechanism to first position to re-engage with the push-cable in repeating the movement cycle of the push-cable.
Such a clutch mechanism (or other different mechanism in other embodiments not illustrated) may be configured to generate impulsive movement of a push-cable. For instance, the impulsive movements of the push-cable may be periodic push-cable movement with brief pauses between each instance of push-cable movement similar to the movements a user may be accustomed to when moving the push-cable by hand. Such impulsive push-cable movements may be useful in helping guide the push-cable through turns or through branches in the pipe or other void. In some such embodiments, such impulsive movement may be generated via a clutch mechanism engaging with the push-cable at a first position, move the push-cable, disengage the clutch mechanism with the push-cable at a second position, and return a clutch mechanism to first position to re-engage with the push-cable in repeating the cycle in moving the push-cable. For instance, one or more cams and/or gears, worm gear drives, or similar drive mechanisms may be configured in moving a clutch mechanism back and forth in generating such impulsive movements. It should be noted that though the subsequent embodiments may include a clutch mechanism to generate impulsive movements of a push-cable, other mechanisms may be included in embodiments in keeping with the present disclosure to generate impulsive push-cable movements, For instance, the wheeled drive element 550 of
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A communication element 880 may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device (e.g., the cable-storage drum device 210 of
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A communication element 980 may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device (e.g., the cable-storage drum device 210 of
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A communication element 1080 may be included for communicating control commands relating to the dispensing/retracting movement control with a cable-storage drum device (e.g., the cable-storage drum device 210 of
In some cable-handling devices and systems in keeping with the present disclosure, the drive element and associated optionally some associated element may be or include a power drill that may be removably coupled to the cable-handling device. The power drill may, when in use, provide the force to indirectly move a push-cable. For instance, a power drill may couple to a port on the cable-handling device and by actuating the power drill, force may be provided in turning gears or other mechanism in the cable-handling device that may further move the push-cable. In some embodiments, cable-handling devices in keeping with the present disclosure may, in some embodiments, utilize the actuator of the power drill fully such as the actuator 875 as the input element. In some embodiments, the addition input elements may also or instead be located on the cable-handling device.
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The various embodiments disclosed in the present application may include or utilize a flexure or compliant mechanism drive for moving a push-cable. As used herein, the terms “compliant mechanism” or “flexure mechanism” is one that achieves force and motion transmission through elastic body transformation. Specifically, such a compliant mechanism may be used to move, grasp, or both grasp and move the push-cable through elastic body transformations.
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In other embodiments, a flexure/compliant mechanism may likewise be used for the clutch mechanism (e.g., the clutch mechanism 1156 of
In some configurations, the apparatus or systems described herein may include means for implementing features or providing functions described herein. In one aspect, the aforementioned means may be a module including a processor or processors, associated memory and/or other electronics in which embodiments of the invention reside, such as to implement image and/or video signal processing, switching, transmission, or other functions to process and/or condition camera outputs, control lighting elements, control camera selection, or provide other electronic or optical functions described herein. These may be, for example, modules or apparatus residing in camera assemblies, camera and lighting assemblies, or other assemblies disposed on or within a push-cable or similar apparatus.
Those of skill in the art would understand that information and signals, such as video and/or audio signals or data, control signals, or other signals or data may be represented using any of a variety of different technologies and techniques. For example, data, instructions, commands, information, signals, bits, symbols, and chips that may be referenced throughout the above description may be represented by voltages, currents, electromagnetic waves, magnetic fields or particles, optical fields or particles, or any combination thereof.
Those of skill would further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, electro-mechanical components, or combinations thereof. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
The various illustrative functions and circuits described in connection with the embodiments disclosed herein with respect to tools, instruments, and other described devices may be implemented or performed in one or more processing elements using elements such as a general or special purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A general purpose processor may be a microprocessor, but in the alternative, the processor may be any conventional processor, controller, microcontroller, or state machine. A processor may also be implemented as a combination of computing devices, e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration. Processing elements may include hardware and/or software/firmware to implement the functions described herein in various combinations.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use various embodiments. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure.
Accordingly, the presently claimed invention is not intended to be limited to the aspects shown herein, but is to be accorded the full scope consistent with the specification and drawings, wherein reference to an element in the singular is not intended to mean “one and only one” unless specifically so stated, but rather “one or more.” Unless specifically stated otherwise, the term “some” refers to one or more. A phrase referring to “at least one of” a list of items refers to any combination of those items, including single members. As an example, “at least one of: a, b, or c” is intended to cover: a; b; c; a and b; a and c; b and c; and a, b and c.
The previous description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the spirit or scope of the disclosure. Thus, the scope of the present disclosure is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the appended claims and their equivalents.
This application claims priority under 35 U.S.C. § 119(c) to U.S. Provisional Patent Application Ser. No. 63/380,375, entitled LINKED CABLE-HANDLING AND CABLE-STORAGE DRUM DEVICES AND SYSTEMS FOR THE COORDINATED MOVEMENT OF A PUSH-CABLE, filed Oct. 20, 2022, the content of which is incorporated by reference herein in its entirety for all purposes.
Number | Date | Country | |
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63380375 | Oct 2022 | US |