Claims
- 1. A composition which is the copolymerization reaction product of a reaction mixture comprising linseed oil having an iodine value in the range of from about 170 to about 195 and dicyclopentadiene, the linseed oil comprising from about 70 to about 95 weight percent of the reaction mixture and the dicyclopentadiene comprising from about 5 to about 30 weight percent of the reaction mixture, the reaction of the dicyclopentadiene and linseed oil providing a composition having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C. and wherein the reaction mixture is provided by mixing dicyclopentadiene with the linseed oil at a rate of from about 0.4 to about 0.9 volume percent per minute of the total dicyclopentadiene mixed with the linseed oil, the reaction mixture being heated at a temperature of not more that about 300.degree. C. in a closed container.
- 2. The composition as recited in claim 1 wherein the composition has a number average molecular weight in the range of from about 1000 to about 2600.
- 3. The composition as recited in claim 1 wherein about 30 to about 70 percent of the composition has a higher molecular weight than the linseed oil.
- 4. The composition as recited in claim 1 wherein the composition having a viscosity in the range of from about 300 to about 700 cps at 25.degree. C.
- 5. The composition as recited in claim 1 wherein the temperature of the reaction mixture prior to and during the mixing of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the mixing of the dicyclopentadiene with the linseed oil is not greater than about 230.degree. C. and the viscosity of the composition is in the range of from about 100 to about 1000 cps at 25.degree. C.
- 6. The composition as recited in claims 1, 2, 3, 4 or 5 wherein the dicyclopentadiene is added to the linseed oil.
- 7. A polymeric vehicle capable of being air dried at about ambient temperature, which polymeric vehicle provides a coating binder having an impact resistance of at least about 160/100 (direct/reverse) and a Sward hardness of at least about 20 after air drying for about 1 week and when applied to a substrate at a thickness of about 3 mils wet, the polymeric vehicle comprising a mixture of linseed oil copolymer and a second polymer in a ratio in the range of from about 3/97 to about 90/10 linseed oil copolymer to second polymer, the linseed oil copolymer comprising the copolymerization reaction product of a reaction mixture comprising linseed oil having an iodine value in the range of from about 170 to about 195 and dicyclopentadiene, the linseed oil comprising from about 70 to about 95 weight percent of the reaction mixture and the dicyclopentadiene comprising from about 30 to about 5 weight percent of the reaction mixture, wherein the reaction mixture is provided by mixing dicyclopentadiene with the linseed oil at a rate of from about 0.4 to about 0.9 volume percent per minute of the total dicyclopentadiene mixed with the linseed oil, the reaction mixture being heated to a temperature of not more than about 300.degree. C. in a closed container, the linseed oil copolymer having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C., the second polymer selected from the group consisting of an oil modified urethane polymer, a short oil alkyd polymer, a medium oil alkyd polymer, a long oil alkyd polymer and a copolymer alkyd polymer.
- 8. A polymeric vehicle as recited in claim 7 wherein the second polymer is the oil modified urethane polymer and the drying oil is selected from the group consisting of tung oil, linseed oil, dehydrated caster oil, safflower oil, soya oil, canola oil, rapeseed oil, cottonseed oil, sunflower oil and mixtures thereof.
- 9. A polymeric vehicle as recited in claim 7 wherein the second polymer has a solids level in the range of from about 30 to about 60 weight percent.
- 10. The polymeric vehicle as recited in claim 7 wherein the polymeric vehicle provides the coating binder having a pencil hardness of at least about 4B by air drying in not more than 48 hours at a temperature of not more than about 40.degree. C.
- 11. The polymeric vehicle of claim 7 wherein the linseed oil copolymer has a viscosity in the range of from about 300 to about 700 cps at 25.degree. C.
- 12. A formulated coating composition which has less than about 2.9 pounds of volatile organic compounds per gallon of the formulated coating composition and which formulated coating composition will provide a coating binder having a pencil hardness of at least about B and an impact resistance of at least about 160/100 (direct/reverse) after application to a substrate at a thickness of about 3 mils wet and drying at about ambient temperature for about one week, the formulated coating composition comprising a polymeric vehicle which comprises a mixture of linseed oil copolymer and second polymer in a ratio in the range of from about 3/97 to about 90/10 linseed oil copolymer to second polymer, the linseed oil copolymer comprising the copolymerization reaction product of a reaction mixture comprising linseed oil having an iodine value in the range of from about 170 to about 195 and dicyclopentadiene, the linseed oil comprising from about 70 to about 95 weight percent of the reaction mixture and the dicyclopentadiene comprising from about 30 to about 5 weight percent of the reaction mixture, wherein the reaction mixture is provided by mixing dicyclopentadiene with the linseed oil at a rate of from about 0.4 to about 0.9 volume percent per minute of the total dicyclopentadiene mixed with the linseed oil, the reaction mixture being heated to a temperature of not more than about 300.degree. C. in a closed container, the linseed oil copolymer having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C., the second polymer selected from the group consisting of a oil modified urethane polymer, a short oil alkyd polymer a medium oil alkyd polymer, a long oil alkyd polymer and a copolymer alkyd polymer.
- 13. A formulated coating composition as recited in claim 12 wherein the drying oil is selected from the group consisting of tung oil, linseed oil, dehydrated caster oil, safflower oil, soya oil, canola oil, rapeseed oil, cottonseed oil, sunflower oil and mixtures thereof.
- 14. The formulated coating composition as recited in claim 12 wherein the linseed oil copolymer has a number average molecular weight in the range of from about 1000 to about 2600.
- 15. A formulated coating composition as recited in claim 14 wherein the second polymer has a solids level in the range of from about 30 to about 60 weight percent.
- 16. The formulated coating composition as recited in claim 12 wherein the linseed oil copolymer has a viscosity in the range of from about 300 to about 700 cps at 25.degree. C.
- 17. A formulated coating composition as recited in claims 12, 13, or 16 wherein the temperature of the reaction mixture prior to and during the mixing of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the mixing of the dicyclopentadiene with the linseed oil is not greater than about 230.degree. C. and the viscosity of the composition is in the range of from about 100 to about 1000 cps at 25.degree. C. and wherein the dicyclopentadiene is added to the linseed oil.
- 18. A method for making a copolymer of linseed oil and dicyclopentadiene, the method comprising mixing linseed oil and dicyclopentadiene under nitrogen, the linseed oil having a iodine value in the range of from about 170 to about 195, the dicyclopentadiene being mixed with the linseed oil at a rate of from about 0.4 volume percent to about 0.9 volume percent per minute of the total dicyclopentadiene to be mixed at a temperature of not greater than about 300.degree. C. in a closed container, the linseed oil comprising from about 70 to about 95 weight percent of the linseed oil and dicyclopentadiene mixture and the dicyclopentadiene comprising from about 30 to about 5 weight percent of the linseed oil and dicyclopentadiene mixture, the copolymer having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C.
- 19. The method as recited in claim 18 wherein the temperature of the reaction mixture prior to and during the mixing of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the mixing of the dicyclopentadiene with the linseed oil is not greater than about 230.degree. C., the copolymer having a viscosity in the range of from about 100 to about 1000 cps at 25.degree. C.
- 20. A composition which when combined with a second polymer is effective for providing a polymeric vehicle which polymeric vehicle will provide a formulated coating composition having not more than about 2.9 pounds per gallon volatile organic compounds and which polymeric vehicle will provide a coating binder having a pencil hardness of at least about B and an impact resistance of at least about 160/100 (direct/reverse) after application to a substrate at a thickness of about 3 mils wet and drying at about ambient temperature for about one week, the composition comprising a copolymerization reaction product of a reaction mixture comprising linseed oil having an iodine value in the range of from about 170 to about 195 and dicyclopentadiene, the linseed oil comprising from about 70 to about 95 weight percent of the reaction mixture and the dicyclopentadiene comprising from about 5 to about 30 weight percent of the reaction mixture, the composition having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C., the reaction mixture being provided by the addition of the dicyclopentadiene to the linseed oil at a rate of from about 0.4 to about 0.9 volume percent per minute of the total dicyclopentadiene added to the linseed oil and the reaction mixture being heated at a temperature of not more than 300.degree. C. in a closed container.
- 21. The composition as recited in claim 20 wherein the composition has a number average molecular weight in the range of from about 1000 to about 2600.
- 22. The composition as recited in claim 20 wherein the reaction mixture comprises from about 75 to about 80 weight percent linseed oil having an iodine value in the range of from about 175 to about 190 and from about 20 to about 25 weight percent dicyclopentadiene.
- 23. The composition as recited in claim 20 wherein the temperature of the reaction mixture prior to and during the addition of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the addition of the dicyclopentadiene with the linseed oil is not greater than 230.degree. C., and the viscosity of the composition is in the range from about 100 to about 1,000 cps and 25.degree. C.
- 24. A method for reducing volatile organic compounds in a formulated coating composition, the method comprising mixing a linseed oil dicyclopentadiene copolymer with a second polymer, the linseed oil copolymer comprising the copolymerization reaction product of a reaction mixture comprising linseed oil having an iodine value in the range of from about 170 to about 195 and dicyclopentadiene, the linseed oil comprising from about 70 to about 95 weight percent of the reaction mixture and the dicyclopentadiene comprising from about 30 to about 5 weight percent of the reaction mixture, wherein the reaction mixture is provided by mixing dicyclopentadiene with the linseed oil at a rate of from about 0.4 to about 0.9 volume percent per minute of the total dicyclopentadiene mixed with the linseed oil, the reaction mixture being heated to a temperature of not more than about 300.degree. C. in a closed container, the linseed copolymer composition having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C., the second polymer selected from the group consisting of an oil modified urethane polymer, a short oil alkyd polymer, a medium oil alkyd polymer, and long oil alkyd polymer and a copolymer alkyd polymer.
- 25. A method as recited in claim 24 wherein the dicyclopentadiene is added to the linseed oil to form the reaction mixture, the temperature of the reaction mixture prior to and during the addition of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the addition of the dicyclopentadiene with the linseed oil is not greater than about 230.degree. C., and the viscosity of the copolymer is in the range from about 100 to about 1,000 cps and 25.degree. C.
- 26. A method for reducing the viscosity of a polymeric vehicle and increasing the solids content thereof, the polymeric vehicle effective for providing a coating binder having a pencil hardness of at least about B and an impact resistance of at least about 160/100 (direct/reverse) after application to a substitute at a thickness of 3 mils wet and drying at about ambient temperature for about one week, the method comprising mixing a linseed oil dicyclopentadiene copolymer with a second polymer, the linseed oil copolymer comprising the copolymerization reaction product of a reaction mixture comprising linseed oil having an iodine value in the range of from about 170 to about 195 and dicyclopentadiene, the linseed oil comprising from about 70 to about 95 weight percent of the reaction mixture and the dicyclopentadiene comprising from about 30 to about 5 weight percent of the reaction mixture, the linseed copolymer composition having a viscosity in the range of from about 100 to about 10,000 cps at 25.degree. C., the second polymer selected from the group consisting of an oil modified urethane polymer, a short oil alkyd polymer, a medium oil alkyd polymer, and long oil alkyd polymer and a copolymer alkyd polymer, and wherein the dicyclopentadiene is added to the linseed oil to form the reaction mixture, the temperature of the reaction mixture prior to and during the addition of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the addition of the dicyclopentadiene with the linseed oil is not greater than 230.degree. C., and the viscosity of the copolymer is in the range from about 100 to about 1,000 cps and 25.degree. C.
- 27. A polymeric vehicle as recited in claim 7 wherein the temperature of the reaction mixture prior to and during the mixing of dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the mixing of the dicyclopentadiene with the linseed oil is not greater than about 230.degree. C. and the viscosity of the composition is in the range of from about 100 to about 1000 cps at 25.degree. C. and wherein the dicyclopentadiene is added to the linseed oil.
- 28. A polymeric vehicle as recited in claim 7, 8 or 10 wherein the temperature of the reaction mixture prior to and during mixing of the dicyclopentadiene with the linseed oil is not greater than about 260.degree. C. and the temperature of the reaction mixture after the mixing of the dicyclopentadiene with the linseed oil is not greater than about 230.degree. C. and the viscosity of the composition is in the range of from about 100 to about 1000 cps at 25.degree. C. and wherein the dicyclopentadiene is added to the linseed oil.
Parent Case Info
This application is a continuation of international application PCT/US93/07601 having an international filing date of Aug. 13, 1993, which designates/elects the United States. PCT/US93/07601 is a continuation in part application of Ser. No. 929,815 which was filed Aug. 14, 1992, now U.S. Pat. No. 5,288,805. This application is directed to a linseed oil copolymer composition, a method of making same and a polymeric vehicle and a formulated coating composition which include the linseed oil copolymer composition described herein. More particularly, this application is directed to a copolymer of linseed oil and dicyclopentadiene which provides a new polymeric vehicle and which also provides a liquid diluent to provide a blended polymeric vehicle comprising two or more resins. The polymeric vehicle of the invention provides a formulated coating composition which is capable of being air dried at ambient temperature and which is low in volatile organic compounds (VOCs), yet provides low viscosities which facilitate application to a substrate with existing equipment.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
102e Date |
371c Date |
PCT/US93/07601 |
8/13/1993 |
|
|
4/24/1995 |
4/24/1995 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO94/04579 |
3/3/1994 |
|
|
US Referenced Citations (14)
Foreign Referenced Citations (1)
Number |
Date |
Country |
RO93008 |
Jul 1985 |
ROX |
Non-Patent Literature Citations (1)
Entry |
CA 102 (24):205647n, Aqueous Agents for Preservation of Wood. JP 60013504 (1985). |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
929815 |
Aug 1992 |
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