The present invention is generally in the field of liquid atomizers and in particular it is concerned with atomizers for agricultural and domestic use.
The term “atomizer” as used herein in the specification and claims refers collectively to a device capable of emitting a fine mist of liquid. Such devices are often referred to in the art also as foggers, sprayers, mist devices, humidifiers, etc.
Atomizers used in agriculture and for domestic purposes serve for conditioning the environment both by increasing humidity such as in greenhouses and tropical gardens, for irrigation and for cooling. A variety of atomizers are known, referred to as rotary-cup atomizers, air blast/air assist etc. The present invention is concerned with pressure atomizers.
Cooling by atomized liquid is obtained by forcing a liquid, typically water, through specially designed nozzles so as to obtain a fog of ultra fine water droplets. The liquid droplets absorb heat energy of the environment and evaporate, whereby the energy (heat) consumed for converting the liquid into gas (vapor) is extracted from the environment, thus cooling the air.
The amount of moisture in the air divided by the maximum amount of moisture there could be absorbed at the same temperature (relative humidity) is a significant parameter in determining cooling potential. The lower the relative humidity, the more liquid can be vaporized, thus the more heat can be removed from the environment. Evaporative cooling can be used in most geographical zones owing to the fact that when temperature reaches its peak during day, relative humidity is normally at its lowest. For this reason, evaporative cooling is commonly used in many zones over the world.
Liquid atomizers are at times, used also as frost protectors by creating a mist layer above the agricultural growth, thus preventing frost from damaging the crops.
Pressure atomizers are commonly in use and typically comprise a housing fitted with at least one outlet nozzle, a core member associated with each nozzle for generating a vortex (often referred to in the art as “swirl”) and a strainer/washer member packed together by screw coupling of the nozzle to the housing. The atomized spray is obtained by guiding a liquid jet through a path causing the jet to swirl and upon exiting through a fine outlet nozzle, an atomized spray is emitted.
Typically, each outlet nozzle is associated with a single housing and where covering a large area with mist is required, thus several such housing may be mounted on a splitting element, each such outlet nozzle being directed to a different direction and said splitting element being connected in turn to a liquid supply line.
It is an object of the present invention to provide a novel and improved liquid atomizer. The number of components, by one of its preferred embodiments, being reduced as compared with prior art such devices.
The present invention provides a liquid atomizer for use in agriculture and for domestic use and is aimed, by one of its preferred embodiments, at providing an atomizer comprising a reduced number of components. The liquid atomizer comprises a housing fitted with an inlet for connecting to a liquid supply line and a cavity being in flow communication with the inlet, said cavity having a longitudinal axis; a peripheral member formed with at least one outlet nozzle for emitting atomized liquid; and a vortex generating member formed with a vortex generating path being in flow communication with the cavity and extending opposite a respective outlet nozzle; each vortex generating path generates a liquid vortex about an axis transversally extending relative to the longitudinal axis of the housing.
According to one embodiment, the peripheral member is integral with the housing and the vortex generating member is sealingly received within the cavity of the housing. According to another embodiment, the vortex generating member is integral with the housing and the peripheral member is mounted over the vortex generating member.
In accordance with another embodiment, the vortex generating member is coaxial with the housing and is sealingly received therewithin. By one embodiment it is radially fixable within the housing.
Typically one or more outlet nozzles are circular. However, they may also be or otherwise shaped nozzles so as to distribute a selected fog pattern.
By one preferred arrangement, the housing and the vortex generating member are cylindrical, wherein the vortex generating member is snapingly fixed to the housing and may be displaced into other functional positions. In accordance with a preferred design of this arrangement, peripheral walls of the vortex generating member sealingly bear against inner walls of the housing, thus preventing liquid flow between the walls of the vortex generating member and the housing. However, a sealing member may be introduced between the vortex generating member and the housing.
In accordance with one specific and preferred embodiment, the vortex generating path generates a liquid vortex about an axis substantially perpendicular to the longitudinal axis of the housing.
In accordance with one arrangement of the invention, the vortex generating path has an inlet extending parallel to the longitudinal axis and originating at an edge of the vortex generating member. In accordance with another construction, the vortex generating member has a bore being in flow communication with the cavity and the vortex generating path has an outlet originating from the bore. This arrangement is in particular suitable for including a sealing member between the vortex generating member and the housing.
In accordance with one arrangement, the vortex generating path has an R or P like cross-section with the center of the round portion extending opposite the respective outlet nozzle and wherein the respective leg portions of the R and P like shapes constitute the opening of the path. In accordance with a second arrangement, the vortex generating path has a cochlea-like (spiral) cross-section with the center thereof extending opposite the respective outlet nozzle.
According to a variation of the above embodiments, the vortex generating path is formed with two (or more) leg portions for increasing the flow rate, the leg portions extending from an edge of the vortex generating member which is in flow communication with the cavity, or have at least one leg being in flow communication with the cavity via a hollow formed in the vortex generating member which is in flow communication with the cavity.
In accordance with another variation of the invention, the vortex generating member comprises a plurality of vortex generating paths and the housing comprises a plurality of outlet nozzles; the vortex generating paths and the outlet nozzles being distributed at different angular divisions; the vortex generating member is fixable within the housing at different radial positions, each giving rise to cooperation of different outlet nozzles with respective vortex generating paths and to sealing-of other outlet nozzles. This arrangement enables to determine the number of active nozzles within a single housing, allowing to increase or decrease the number of active nozzles so as to obtain different sectorial coverage of mist.
By another design, some of the vortex generating paths of the vortex generating member are axially offset and some of the outlet nozzles of the housing are offset in a corresponding manner, whereby axial or angular displacement of the vortex generating member with respect to the housing entails engagement of a different vortex path with a different outlet nozzle. In this way it is possible to select different fog patterns, outlet rate, etc. By a modification thereof, at least one outlet nozzle and at least one vortex generating member are axially offset.
The housing and vortex generating member are fitted with corresponding mating members for setting the vortex generating member at the different radial positions within the housing.
The arrangement of the liquid atomizer in accordance with the present invention reduces to minimum the number of components wherein each housing is fitted with a single vortex generating member whereby a single housing is required for several outlet nozzles.
By a different application of the invention, the inlet is in flow communication with a pressure threshold valve received before or after the inlet. By a preferred embodiment, the pressure threshold valve is received within the cavity of the liquid atomizer. In accordance with one such design, the pressure threshold valve comprises a closure member biased against the inlet of the housing.
In accordance with another embodiment, the pressure threshold valve is a leakage preventing device (LPD), wherein the closure member is spring biased against the inlet of the housing and has a piston rod connecting it with a piston, said piston being displaceable along a corresponding cylinder, which is in flow communication with the cavity. The LPD arrangement provides for opening of the closure member at a predetermined pressure threshold wherein the inlet is rapidly opened into a maximal open stage. This may be obtained by a structure in which the piston is sealingly displaceable within the cylinder and wherein liquid entering the cavity applies force on the piston in a direction entailing displacement of the closure member away from the inlet.
In accordance with such an embodiment, it is desired that the cylinder is vented to the atmosphere. In accordance with a modification of the invention, the piston is displaceable against a membrane fitted at an end of the cylinder.
For better understanding, the invention will now be described, in a non-limiting example only, by way of example only, with reference to some accompanying drawings, in which:
Attention is first directed to
Radially extending from the cavity 26 there are four outlet nozzles 32 (only three seen) extending from the cavity 26 to an external surface of the housing 22. As can further be seen in
The vortex generating member 24 is a plug-like member having a cylindric portion 44 adapted for tight and sealing engagement within the walls 46 of cavity 26 of the housing 22 essentially not leaving an interstice between the mating surfaces whereby liquid cannot flow between wall 46 and the cylindric portion 44 of the vortex generating member 24.
Vortex generating member 24 is fitted, in the present example, with four vortex generating paths 50 (two seen in
In the assembled position, which can be seen in cross-section in
It is noticed that the housing 22 is formed around the outlet nozzles 32 with a reflector-like indentation 60 in order not to interfere with the atomized water.
It will further be appreciated that the vortex generating member 24 is sealingly received within the housing 22 in a tight manner and in a manner in which it is angularly fixed therewithin, to ensure that the vortex generated at the round portion 58 of vortex generating portion 50 is axially aligned with the outlet nozzle 32 of the housing 22. This may be, for example, by providing suitable projections and corresponding receiving recesses.
In
The vortex generating member 76 (
As can further be noticed in the embodiment of
In the embodiment of
The vortex generating member 96 comprises an annular wall 98 coaxial and parallel with cylindric wall 100, forming a cylinder 104 vented by means of venting aperture 106. A closure plate 200 is formed with a sealing portion 202 opposite the rim 94 of inlet 92 and is typically made of a resilient material for improved sealing thereof. Extending from an opposite face thereof there is a piston rod 206 fitted at its opposite end with a piston 210 sealingly displaceable within cylinder 104 by means of O-ring 212. The closure plate 200 is normally biased into sealing engagement of inlet 88 by means of a coiled spring 216 bearing at one end against closure plate 200 and at an opposed end against a wall of the vortex generating member 96.
The arrangement in accordance with the embodiment of
In
In this embodiment there is provided an O-ring 239 sealing between the housing 232 and the vortex generating member 238.
According to a modification of the embodiment of
The embodiment of
In accordance with this embodiment the liquid atomizer may be useful for emitting the atomized spray at a variety of sectors as may be required at different settings within a hothouse, etc.
It will be, however, appreciated that whilst in accordance with one embodiment the vortex generating member 288 is rotatable within the housing 280, in accordance with another embodiment it may be fixed within the housing and the arrangement of a plurality of vortex generating paths as illustrated in
Housing 302 is principally similar to previous embodiments with the exception that it comprises a plurality of outlet nozzles: 306 having a respective large diameter; 308 having a smaller diameter; and 310 having an elongate shape. It is noted that the outlet nozzles are angularly shifted and furthermore that outlet nozzles 306 and 310 are formed at essentially the same level, wherein outlet nozzle 308 is formed at a lower level.
Vortex generating member 304 is formed, in the present example, with two vortex generating paths 314 and 316 axially extending above one another, where the former is in flow communication with the cavity via openings 318 and the later is in flow communication with the cavity via ducts 320 and 321, as explained hereinabove with reference to
The arrangement is such that at an initial position (
Head 410 is formed with four vortex generating paths 414 extending from cavity 406 through radial apertures 416 (
An atomizing cap 420 has a receptacle 422 snugly receiving the square head 410 whereby opposite at least one vortex generating path 414 there is formed an outlet nozzle 424, similar to the disclosure of the previous embodiments. However, it would be appreciated that the number of outlet nozzles may be lesser than the number of vortex generating paths for irrigating at a selective zone only.
Cap 420 is formed with radial recesses 428 for snapingly receiving radial projections 430 formed in housing 402 and an O-ring 436 is provided for sealing any interstice between the cap 420 and the head 410 to prevent wetting at the surrounding of the atomizer.
In operation, water entering inlet 404 emerges through apertures 416 and then flows through vortex generating paths 414 where it is vortexed and emerges then through outlet nozzles 424 in an atomized form as explained hereinbefore.
In connection with the embodiments of
Further attention is now directed to another embodiment of the invention illustrated in
It is appreciated that the embodiment illustrated with reference to
Whilst preferred embodiments have been shown and described, it is to be understood that it is not intended thereby to limit the disclosure of the invention, but rather it is intended to cover all modifications and arrangements falling within the spirit and the scope of the invention, mutatis mutandis.
Number | Date | Country | Kind |
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133226 | Nov 1999 | IL | national |
This is a continuation of parent application Ser. No. 09/722,388, filed Nov. 28, 2000, now U.S. Pat. No. 6,637,673.
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5115981 | Callahan et al. | May 1992 | A |
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Number | Date | Country |
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473 136 | Mar 1929 | DE |
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34 40 901 | Jul 1985 | DE |
403081428 | Apr 1991 | JP |
Number | Date | Country | |
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20040135006 A1 | Jul 2004 | US |
Number | Date | Country | |
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Parent | 09722388 | Nov 2000 | US |
Child | 10623583 | US |