This invention relates to a vacuum sealer for vacuum packaging food products in a vacuum package, such as a plastic vacuum bag. More specifically, this invention relates to a device for use with a vacuum sealer that captures liquid and prevents it from entering the mouth of the vacuum bag during the vacuum sealing process.
Vacuum sealers are electric appliances used to vacuum pack food products, such as meats, fruits, vegetables. The food products are placed in a specially designed plastic vacuum bag and the open end of the bag is placed in a vacuum sealer. The vacuum sealer removes the air in the bag, creating a vacuum that draws the bag around and onto the food product. Air can also be drawn from within the food product itself. Once the vacuum is formed in the bag, the vacuum sealer seals closed the open end of the bag, typically using a combination of heat and pressure.
When vacuum sealing food products, the evacuation of the gasses (e.g., air) in the bag results in the food product being compressed in the bag as the bag is drawn against the food. As a result, when vacuum sealing food products with a high liquid/moisture content, liquid can be removed from the food product and drawn through the mouth or opening of the vacuum sealing bag. This can be problematic, since the presence of moisture between the plies of the bag can prevent or inhibit the bag from sealing properly. This is because the liquid prevents the formation of the bond realized though the application of heat and pressure applied to the bag by the vacuum sealer.
The invention provides a solution to a known problem in vacuum sealing wherein liquids drawn through the open end of the vacuum bag can prevent or inhibit an effective sealing of the bag.
According to one aspect, an apparatus collects liquid in a vacuum bag for vacuum packaging a product, such as a food product, wherein a vacuum is drawn in the vacuum bag by a vacuum sealer, which also seals the vacuum bag after the vacuum is formed. The liquid collecting apparatus includes a structure configured to be placed in the vacuum bag between the product and an open end of the bag that is configured to be received in the vacuum sealer. The structure defines an interior space and includes at least one opening that extends through the structure and provides fluid communication between the interior space and the environment outside the structure. The at least one opening is configured so that air drawn out of the vacuum bag can pass through the structure via the at least one opening and exit the vacuum bag through the open end. Liquid can enter the interior of the structure, but is prevented from escaping and thereby is captured.
According to another aspect, the structure can have an elongated configuration with a length selected to correspond to the width of the vacuum bag. The structure can have an elongated configuration and can be further configured to have a length that can be adjusted.
According to another aspect, the structure can include a housing including a side wall that defines the interior space. The at least one opening extends through the side wall, and liquid entering the interior of the housing is captured within the housing. The housing can include first and second housing parts connected to each other in a telescoping relationship so that the length of the housing can be adjusted. The housing can have a generally flattened oval or oblong cross-sectional configuration, or a generally circular cross-sectional configuration.
According to another aspect, the housing can include a cylindrical side wall and the at least one opening comprises a plurality of slots that extend circumferentially about the side wall.
According to another aspect, the housing can include elongated upper and lower wall portions and side wall portions extending between the upper and lower wall portions. The at least one opening can extend through the side walls. The upper and lower wall portions can be configured to be positioned adjacent opposite plies of the vacuum bag, a
first one of the side walls is configured to be positioned proximate the product in the vacuum bag, and the other one of the side walls is configured to be positioned proximate the open end of the vacuum bag.
According to another aspect, the at least one opening can include a plurality of slots arranged parallel to each other along the length of the housing.
According to another aspect, the structure can include a plurality of bellow joints arranged adjacent to each other to form a side wall extending along the length of the structure. The side wall can define an interior space. The at least one opening can extend through the side wall, and liquid entering the interior space through the openings in the side wall is captured within the interior.
According to another aspect, each bellow joint can have an expanded condition and a contracted condition. The length of the side wall can be the adjusted by adjusting the expanded and contracted conditions of the bellow joints. The bellow joints can be deformable to allow the sidewall to be bent to give the structure a curved configuration.
According to another aspect the structure can include a helical coil comprising a plurality of coil turns extending along the length of the structure and defining an interior space. The at least one opening can include space between the coil turns that allow liquid to enter and lie captured within the interior space. The length of the structure can be adjusted by stretching the helical coil. The coil turns can be deformable to allow the helical coil to be bent to give the structure a curved configuration. The coil can include a helical element that is one of round and rectangular in cross-section.
According to another aspect, the apparatus can be implemented in a system including a vacuum sealer.
According to another aspect, an apparatus for collecting liquid in a vacuum bag for vacuum packaging a product, such as a food product, wherein a vacuum is drawn in the vacuum bag by a vacuum sealer, which also seals the vacuum bag after the vacuum is formed, includes a structure configured to be placed in the vacuum bag between the product and an open end of the bag that is configured to be received in the vacuum sealer. The structure defines an interior space and at least one opening extending through the structure and providing fluid communication between the interior space and the environment outside the structure. The structure is configured such that the vacuum bag is drawn against an exterior of the structure as the vacuum is drawn into the vacuum bag. The structure is configured to have a rigidity sufficient to maintain the interior space despite the pressure created by the vacuum. The interior space is configured to collect the liquid that enters through the at least one opening and retain the liquid in the interior space until filled.
For a better understanding of the invention, reference may be made to the accompanying drawings.
Referring to
The vacuum sealer also includes a lid 30 that has an opened condition (
Referring to
During operation of the vacuum sealer 20, as air is drawn out of the vacuum bag 14 and the bag begins to compress around the food product 12, the food product can become squeezed by the bag, which can draw liquid or moisture out of the food product. This liquid can be drawn out of the vacuum bag 14 through the open end 16 of the bag. The presence of this liquid/moisture on the interior surfaces of the open end 16 of the vacuum bag 14 can prevent or otherwise cause the sealing of the bag to fail, in which case the vacuum formed therein will not be maintained. As a result, the food product needs re-packaging, which wastes both time and money. Additionally, the failure may be slight and may go unnoticed, in which case the vacuum could fail slowly over time, causing the food product to spoil.
According to the invention, an apparatus 50 in the form of a liquid capture device prevents the passage of liquid to the open end 16 of the vacuum bag 14 while the vacuum is being formed, and thereby allows for forming a strong, air-tight seal of the bag in a consistent and repetitive manner. An example configuration of the liquid capture device 50 is illustrated in
Referring to
The liquid capture device 50 can be constructed out of any material suitable for use with food. The liquid capture device 50 can, for example, have a molded plastic construction. In one particular example, each of the housing parts 52, 54 can have a two-piece molded plastic construction in which the respective pieces snap together to form the part. The liquid capture device 50 has a generally flattened oval or oblong configuration when viewed in cross-section (see
Referring to
The end 16 of the bag 14 is then placed in the compartment 32 of the vacuum sealer 20 and the lid 30 is closed. The vacuum sealer 20 is operated in a normal, conventional manner and draws the air out of the vacuum bag 14. The air is drawn out of the vacuum bag 14, as illustrated generally by the arrows in
When the air is removed from the vacuum bag 14 and the bag is drawn in against the liquid capture device 50, the capture device supports the bag against the vacuum formed in the bag. As a result, an open volume or reservoir 80 is formed inside the liquid capture device 50. The design and material construction of the liquid capture device 50 are selected such that the capture device can withstand the forces of the vacuum drawing the bag 14 against the housing parts 52, 54 and thereby maintain the reservoir 80 throughout vacuum formation and sealing of the open end 16 of the bag.
Referring to
Once the requisite vacuum is formed, the vacuum bag is sealed in the conventional manner, leaving the liquid capture device 50 sealed in the bag along with the food product 12. The liquid capture device 50 remains in the vacuum package until it is opened. Therefore, a liquid capture device 50 is required for every vacuum package. Advantageously, a two-piece molded plastic construction of the liquid capture device 50 relatively cheap, and the devices themselves are washable and reusable.
From the above, it will be appreciated that the overall shape and general configuration is not critical to the performance of the liquid capture device. The important features are that air and liquid can enter the device, air can pass through the device, and that the device provides a liquid reservoir that collects the liquid. The liquid capture device provides structural support that is strong enough to withstand the vacuum forces urging it to collapse, thereby maintaining the reservoir. Thus, it will be appreciated that the liquid collection device 50 can have alternative configurations.
One example of an alternative configuration of the liquid collection device is illustrated in
In operation, the liquid collection device 100 functions identically to the liquid collection device 50 described above and illustrated in
Another example of an alternative configuration of the liquid collection device is illustrated in
Advantageously, this bellowed construction allows the overall length of the liquid collection device 150 to be adjusted. Much like a bellowed joint of a drinking straw, each bellow 152 of the liquid collection device 150 has a short length contracted condition and an extended length expanded condition. In
Additionally, each of the bellow joints 152 are deformable, allowing them to bend. The bellow joints can thus serve as bend joints, which allow the liquid collection device 150 not only to be adjusted lengthwise, but also to be bent or otherwise deformed to follow a non-linear path.
The liquid collection device 150 has a repetitive construction in which the bellow joints 152 are identical throughout its length. The length of the liquid collection device 150 is therefore easily customizable, depending on the application, i.e., vacuum bag size range. From this, it can be seen that the liquid collection device 150 can be constructed in a hulk length and then cut to the appropriate size.
In operation, the liquid collection device 150 functions in a manner similar or identical to that described above with respect to the embodiments of
Another example of an alternative configuration of the liquid collection device is illustrated in
Due to its helical construction, the liquid collection device 200 of
The liquid collection device 200 has a repetitive construction in which the coil tarns 204 can be identical throughout its length. The length of the liquid collection device 200 is therefore easily customizable, depending on the application, i.e., vacuum bag size range. From this, it can be seen that the liquid collection device 200 can be constructed in a bulk length and then cut to the appropriate size.
In operation, the liquid collection device 200 functions in a manner similar or identical to that described above with respect to the embodiments of
Another example of an alternative configuration of the liquid collection device is illustrated in
Due to its helical construction, the liquid collection device 250 of
The liquid collection device 250 has a repetitive construction in which the coil turns 254 can be identical throughout its length. The length of the liquid collection device 250 is therefore easily customizable, depending on the application, i.e., vacuum bag size range. From this, it can be seen that the liquid collection device 250 can be constructed in a bulk length and then cut to the appropriate size.
In operation, the liquid collection device 250 functions essentially identically to the embodiment of
From the above, it will be appreciated that the illustrated embodiments relate to a structure that defines an interior space and provides at least one opening configured so that air drawn out of the vacuum bag can pass through the structure, and liquid can enter the interior of the structure, but is prevented from escaping and thereby captured. While aspects of the present invention have been particularly shown and described with reference to the preferred embodiment above, it will be understood by those of ordinary skill in the art that various additional embodiments may be contemplated without departing from the spirit and scope of the present invention.
For example, while the liquid capture devices illustrated and described herein are shown as adjustable by telescoping, bending, stretching, deformation, etc., it will be appreciated that non-telescoping, fixed-length configurations are also possible. Since there are a finite number of vacuum bag sizes, these fixed-length liquid collection devices can be tailored for a specific bag size. This would further reduce the complexity of the design and reduce manufacturing steps in producing the device. For example, a fixed length liquid collection device could be manufactured as two molded plastic halves (split longitudinally) that snap together to produce the device.
Additionally, alternative shapes and configurations can also fee envisioned. For example, helical structures that are elliptical or polygonal in cross-section are also possible. Other aspects, objects, and advantages of the present invention can be obtained from a study of the drawings, the disclosure, and the appended claims.