1. Field of the Invention
The present invention relates to a liquid cartridge mountable to a liquid jet apparatus, such as an ink jet printer, and a liquid jet apparatus.
2. Description of the Related Art
Japanese Patent Laid-open Publication No. 59-215870 discloses an ink cartridge as a liquid cartridge mountable to a liquid jet apparatus such as an ink jet printer. As it is illustrated in
When the ink cartridge 110 is mounted to a printer as the liquid jet apparatus, a hollow needle 140 provided in a printer body pierces through a rubber stopper 126 to establish a communication between the ink cartridge 110 and the printer. Accordingly, an ink can be extracted from the ink bag 122. When the ink cartridge 110 is attached to or detached from the printer, a little amount of ink may be leaked through a point of the hollow needle 140 or the rubber stopper 126. The leaked ink may adhere to a surface of the rubber stopper 126 to get a user's hands dirty while the user handles the ink cartridge 110 and to contaminate parts included in the printer body.
Japanese Patent Laid-open Publication No. 59-215870 discloses the rubber stopper 126 attached to the ink cartridge 110 and a capillary channel 127 provided around the rubber stopper 126. An ink absorber 116 communicating with the capillary channel 127 is provided inside the ink cartridge 110. Accordingly, the ink which leaks through the hollow needle 140 and adheres to the rubber stopper 126, comes through the capillary channel 127 to be absorbed by the ink absorber 116.
In the ink cartridge 110 disclosed in Japanese Patent Laid-open Publication No. 59-215870, the leaked ink passes through many slit-like capillary channels 127 provided around the rubber stopper 126. When the capillary channels 127 divided into thin channels having a strong capillary force are used, the ink inside the capillary channels 127 is held by the capillary force and thus the ink may remain in the capillary channels 127. Thus, a problem arises that, in a case where the capillary channels 127 are left as they are in the above state, the residual ink may be stuck to close the capillary channels 127 and the ink may remain on a surface of the rubber stopper 126.
When a user uses a continuous printing mode and a high quality sheet, there is a case where the user preliminarily exchanges an ink cartridge with a new ink cartridge before starting the continuous operation of the printer for a long time in order to avoid an ink shortage while the printer is subjected to a continuous operation for a long time. In such a case, the ink cartridge that has not been used-up may be loaded to the printer again when printing is performed in a small quantity. In that case, the ink cartridge may be left for a long period of time before the ink cartridge is loaded to the printer again.
If the ink cartridge is left for a long period of time, as described above, the ink held within a narrow space such as the capillary channel may be stuck to close the capillary channel. If the ink cartridge in the above state is used again, the ink adhering to a surface of the ink cartridge is not guided to an ink absorber. In some cases, the ink may leak outside the ink cartridge.
In Japanese Patent Laid-open Publication No. 59-215870, a rubber stopper 126 is attached to an opening formed in a container composing an ink cartridge 110 and the capillary channels 127 are formed around the rubber stopper 126. Therefore, the ink absorber 116 is positioned so as to contact the rubber stopper 126 inside the opening. As a result, there is such a problem that a free degree in designing the rubber stopper 126 and a neighborhood of the opening degrades.
The present invention is directed to providing a liquid cartridge and a liquid discharge apparatus.
According to an aspect of the present invention, the liquid cartridge of the present invention includes a housing configured to accommodate a liquid container for storing liquid, a groove portion formed on an outer surface of the housing, a liquid lead-out opening, formed on a bottom surface of the groove portion and communicating with a liquid container, wherein the liquid lead-out opening is configured to connect to or disconnect from a liquid lead-out path that guides liquid inside the liquid container to the outside, a flow path extending toward an inside of the housing from an end of the groove in a liquid dripping direction, and a liquid absorbing member provided at an end opposite to the groove portion in the flow path.
According to another aspect of the present invention, the liquid jet apparatus of the present invention includes the liquid cartridge and the liquid lead-out path to be inserted into the liquid lead-out opening so as to communicate with a liquid container in order to guide the liquid inside the liquid container to the outside. The flow path is positioned downward from the liquid lead-out opening in a vertical direction while the liquid cartridge is loaded on the liquid jet apparatus.
According to the above described configuration, the liquid is not held around the liquid lead-out opening of the housing and thus a tendency of the liquid to stick decreases. Further, since the liquid lead-out opening is positioned away from the flow path, a freedom degree in designing around the liquid lead-out opening is enhanced.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
Exemplary embodiments of the present invention are described below with reference to drawings attached hereto. A liquid cartridge of the present invention can be suitably used as an ink cartridge to be loaded into a liquid jet apparatus such as an ink jet printer. However, the present invention is not limited to the above and can be applied to a liquid cartridge that contains any liquid.
In the present exemplary embodiment, the housing 12 includes a tank case 13 having a box-like shape with one side opened and a tank cover 14 configured to cover the tank case 13. The housing 12 protects the liquid container 20 inside the housing 12. A flow path forming member 24 including a liquid supply path 25 for supplying the liquid to the outside is secured to the liquid container 20.
Preferably, the liquid container 20 includes a liquid storage bag 22 made of a deformable flexible material. In order to use the liquid completely, it is desirable that the liquid storage bag 22 includes a layer made of a flexible, easy deformable material. An example of the flexible material is a polyethylene film having a high flexibility sandwiched between a nylon film for improving an impact resistance and a polypropylene film as a welded and fixed layer, thereby forming a lamination sheet. As a means for suppressing evaporation of the liquid inside the liquid storage bag 22, a lamination sheet including a film partially using an aluminum layer, or a multi-film formed by a deposition layer of, for example, silica on a PET film as a base member may be used.
Preferably, a layer facing an inside of the liquid storage bag 22 and the flow path forming member 24 are made of the same material such as polypropylene or polyethylene and are sealed to each other by welding. The flow path forming member 24 thermally welded to the liquid storage bag 22 is secured to the tank case 13. The housing 12 is provided with a tank cover 14 in order to protect the liquid container 20 secured to the tank case 13.
Since the flow path forming member 24 is secured to the housing 12, the liquid container 20 is secured to the housing 12. It is preferable that the liquid supply path 25 formed within the flow path forming member 24 is provided with a sealing member 26 for preventing the liquid from being leaked. The sealing member 26 is, for example, made of a rubber stopper as an elastic member. The flow path forming member 24 is provided with a retaining member 27 to prevent the sealing member 26 from coming off. The sealing member 26 may be provided on, instead of the elastic member such as the rubber stopper, the elastic member including an opening that can seal a hollow needle 40 of the body such that the sealing member 26 presses a valve element from a side of the liquid storage bag 22 by using a spring so as to close the opening.
The housing 12 includes a liquid lead-out opening 34 formed and, when the liquid is guided to the outside from the liquid container 20, a hollow needle 40 as a liquid lead-out path is brought into communication with the liquid container 20 through the liquid lead-out opening 34. The rubber stopper 26 is configured such that the hollow needle 40 can pierce through the rubber stopper 26. The hollow needle 40 is provided in, for example, the liquid jet apparatus, and the liquid is supplied to the liquid jet apparatus through the hollow needle 40. For example, the liquid can be guided to the outside through the hollow needle 40 by absorbing an inside of the hollow needle 40.
Preferably, the liquid absorbing member 16 provided inside the housing 12 is made of a porous material having a high water absorbing property. The liquid absorbing member 16 preferably has a porous body such as a sponge and a nonwoven fabric. However, as long as the liquid absorbing member 16 can absorb liquid, the liquid absorbing member 16 may be made of any material.
Now, a configuration around the liquid lead-out opening 34 of the housing 12 is described below.
Preferably, the flow path 36 is a single path including at least one rib 37 on an inner surface thereof. The rib 37 extends along a direction the flow path extends. Accordingly, a thin slit-like groove is formed on the inner surface of the flow path 36 and therefore, a capillary force of the flow path 36 increases. As a result, an effective movement of the liquid can be achieved toward the liquid absorbing member 16.
The rib 37 formed in the flow path 36 does not divide the flow path 36 into a plurality of paths but can exert a predetermined capillary force while keeping a size of the flow path 36. Accordingly, a possible residual liquid remaining in the flow path 36 decreases and therefore a possible closure of the flow path 36 due to sticking of the liquid is reduced. Even if the liquid remaining in the groove of the flow path 36 sticks therein, a possible closure of the entire flow path 36 decreases and thus the function for moving the liquid is kept as it is. A preferable size of the flow path 36 is as large as the entire flow path is not closed while the liquid dripping from the hollow needle 40 moves into the flow path 36.
Now, a migration pathway of a liquid 42 adhering around the liquid lead-out opening 34 of the housing 12 is described below. As it is illustrated in
Now, the migration pathway of the liquid 42 adhering around the liquid lead-out opening 34 is described below with reference to
As described above, the liquid 42 flows smoothly due to its own weight along the bottom surface of the groove portion 30, so that the liquid 42 is not held by the bottom surface of the groove portion 30 oriented to the outer surface of the housing 12. Therefore, the possible sticking of the liquid 42 in the groove portion 30 decreases. It is preferable that, even in a case where the user causes the hollow needle 40 to be loaded to the liquid cartridge 10 for several times, the liquid absorbing member 16 has a sufficient size for absorbing the liquid dripping at the time. An amount of the liquid 42 that drips at one loading differs according to a configuration of the hollow needle 40. For example, if the amount of the liquid 42 dripping at one loading is about 0.1 g at a maximum, it is preferable that the liquid absorbing member 16 has the size which can absorb at least the amount of the liquid 42 equal to or more than 0.2 g.
According to the above descried configuration, the liquid lead-out opening 34 formed in the groove portion 30 is provided away from the inlet port of the flow path 36. Therefore, the liquid absorbing member 16 can be provided at a position away from the liquid lead-out opening 34. As a result, the freedom in designing around the liquid lead-out opening 34 of the liquid cartridge 10 improves.
The liquid cartridge according to the second exemplary embodiment of the present invention is described below with reference to
In the second exemplary embodiment, in order to seal the container room provided with the liquid container 20, a sealing film 15 is welded to the tank case 13. Further, a sealing rubber 62 configured to seal around the hollow needle 40 and a sealing rubber retaining member 64 configured to press the sealing rubber 62 are provided. The sealing rubber 62 performs sealing when the liquid cartridge 60 is mounted on the liquid jet apparatus and the hollow needle 40 is inserted into the liquid lead-out opening 34. The sealing rubber 62 is configured such that, when the hollow needle 40 is inserted into the liquid lead-out opening 34, the sealing rubber 62 tightly contacts the hollow needle 40. Accordingly, the container room inside the housing 12 is sealed. The sealing rubber retaining member 64 encircles the liquid lead-out opening 34 and forms a projection portion projecting from the bottom surface 31 of the groove portion 30. This sealing rubber retaining member 64 is provided at a position lower than the side surface of the housing 12. Accordingly, even in a case where an ink (i.e., liquid) remains on a surface of the sealing rubber retaining member 64 and the sealing rubber retaining member 64 is placed on a desk or the like with the side surface of the sealing rubber retaining member 64 facing down, the ink is not transferred to the desk. Therefore, the desk is not made dirty.
The housing 12 is provided with an atmospheric pressure control opening 66 formed therein in order to control the atmospheric pressure of the container room provided inside the housing 12. When the liquid cartridge 60 is loaded into the liquid jet apparatus including an atmospheric pressure control mechanism, the atmospheric pressure control mechanism of the liquid jet apparatus controls the atmospheric pressure of the container room through the atmospheric pressure control opening 66. The liquid container 20 includes the liquid storage bag 22 made of the deformable flexible material according to the atmospheric pressure inside the container room.
The absorber chamber 18 including the liquid absorbing member 16 is preferably isolated from the container room. Accordingly, the liquid 42 absorbed by the liquid absorbing member 16 is prevented from adhering to the inside of the container room due to an impact. Since the container room is sealed almost completely except for a position of the atmospheric pressure control opening 66, the atmospheric pressure inside the container room can be controlled.
The migration pathway of the liquid 42 adhering around the liquid lead-out opening 34 is described below with reference to
A liquid cartridge according to a third exemplary embodiment of the present invention is described with reference to
More specifically, the housing 12 includes the absorber chamber 18 accommodating the liquid absorbing member 16. As illustrated in
A method or a material for encircling the liquid absorbing member 16 may be anything as long as the liquid 42 can be prevented from leaking. As in the second exemplary embodiment, the absorber chamber 18 may be covered with a sealing film 15 for sealing the container room including the liquid container 20. In this case, parts and manufacturing steps of the liquid cartridge can be reduced.
Thus, in a case where the absorber chamber 18 is encircled, when the liquid 42 moves within the flow path 36, the liquid 42 moves while exhausting air within the absorber chamber 18. Therefore, the flow path 36 has preferably a size capable of satisfactorily holding the liquid 42 while the liquid 42 is moving. However, in a case where the large amount of liquid 42 drips such that the flow path 36 is closed up, the movement of the liquid 42 may be blocked because there is no space for air inside to escape. Therefore, in addition to the flow path 36, an atmosphere communication port 90 for communicating the absorber chamber 18 with the outside air is preferably formed in the housing 12. With such a configuration, the liquid 42 in the flow path 36 smoothly moves toward the liquid absorbing member 16. The atmosphere communication port 90 is preferably formed in a surface of the housing 12 separately from the bottom surface of the groove portion 30 such that the liquid 42 adhering to the groove portion 30 does not flow into the atmosphere communication port 90 (see
The liquid cartridge described in the above exemplary embodiments is preferably used by loading into the liquid jet apparatus. The liquid jet apparatus includes the hollow needle 40 as the liquid lead-out path for guiding the liquid 42 in the liquid container 20. While the liquid cartridge is loaded on the liquid jet apparatus, the flow path 36 is positioned lower than the liquid lead-out opening 34 in the vertical direction. At the time, the hollow needle 40 communicates with the liquid container 20 via the liquid lead-out opening 34.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2010-117251 filed May 21, 2010, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2010-117251 | May 2010 | JP | national |