This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2018-193691, filed on Oct. 12, 2018 the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a liquid circulation device, a liquid discharge device, and an inkjet printer.
In the related arts, a liquid discharge device which includes a liquid circulation device configured to circulate a liquid such as an ink and jets the liquid from a liquid discharge head to a recording medium such as a paper sheet is known. In the liquid discharge device, for the purpose of improving printing performance and the like, a configuration including a heater that heats the liquid to make viscosity suitable for discharging the liquid is also known. In the liquid circulation device including the heater, a temperature sensor is provided at the same part as a heating unit of the heater, a temperature of the liquid flowing into the liquid discharge head is assumed, and the heater is controlled based on the assumed value.
Embodiments provide a liquid circulation device and a liquid discharge device capable of heating a liquid to an appropriate temperature.
In general, according to one embodiment, a liquid circulation device includes a first flow channel pipe, a first pump, a first diameter expanded portion, a second flow channel pipe, a second pump, a second diameter expanded portion, and a heater. A secondary side of the first flow channel pipe is connected to a liquid discharge head configured to discharge a liquid. The first pump is provided midway through the first flow channel pipe. The first diameter expanded portion is provided midway through the first flow channel pipe on a secondary side of the first pump, and formed to include a flow channel cross-sectional area larger than a flow channel cross-sectional area of the first flow channel pipe. A primary side of the second flow channel pipe is connected to the liquid discharge head. The second pump is provided midway through the second flow channel pipe. The second diameter expanded portion is provided midway through the second flow channel pipe on a primary side of the second pump, and formed to include a flow channel cross-sectional area larger than a flow channel cross-sectional area of the second flow channel pipe. The heater is provided on a primary side of the liquid discharge head and configured to heat the liquid.
Hereinafter, an ink jet recording apparatus (liquid discharge device) 1 according to a first embodiment using an ink circulation device (liquid circulation device) 13 will be described with reference to
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The number of the tanks 11 to be provided is the same as the number of types of the ink 90 to be discharged by the ink jet recording apparatus 1. Here, the types of the ink 90 refer to a color, a characteristic, and the like of the ink 90. In the present embodiment, descriptions are given of the ink jet recording apparatus 1 configured to discharge one color of the ink 90. Therefore, one tank 11 is provided. For example, the tank 11 is filled with the ink 90 and attached to the ink circulation device 13. The tank 11 may be a container used repeatedly, capable of being refilled with the ink 90 when a remaining amount of the ink 90 decreases. The tank 11 may be a disposable type container, which is replaced with a container filled with the ink 90 when the remaining amount of the ink 90 decreases.
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The liquid discharge head 12 discharges one or two colors of the inks 90. In the present embodiment, the ink jet recording apparatus 1 is configured to discharge one color of the ink 90. Therefore, the liquid discharge head 12 configured to discharge one color of the ink 90 will be described. The liquid discharge head 12 includes one or more rows of nozzle arrays 12b in which a plurality of nozzle holes 12a are arranged in one direction. For example, in the liquid discharge head 12, an actuator including a piezoelectric element or a diaphragm is driven, a plurality of pressure chambers 12c of the actuator disposed to be opposed to a nozzle plate including the nozzle array 12b. Accordingly, the liquid discharge head 12 jets the ink 90 of the pressure chamber 12c to a recording medium from the nozzle holes 12a opposed to the pressure chambers 12c.
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The first pump 22 is, for example, a diaphragm pump. The first pump 22 supplies the ink 90 of the tank 11 to the liquid discharge head 12. The first pump 22 is provided midway through the first flow channel pipe 21.
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The second pump 32 is, for example, a diaphragm pump. The second pump 32 returns the ink 90, which flows in the ink flow channel in the liquid discharge head 12 and is not discharged by the liquid discharge head 12, to the tank 11. The second pump 32 is provided midway through the second flow channel pipe 31.
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The heater 36 includes a heating unit configured to heat a heating object by generating heat. The heating unit of the heater 36 is attached to the heating object. As illustrated in
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For example, the CPU 15 performs various processes by using the RAM 17 and executing a program stored in the program memory 16.
The program memory 16 is a storage unit. The program memory 16 is, for example, a read only memory (ROM), and is a non-rewritable nonvolatile memory that stores a program, control data, and the like.
The RAM 17 is a storage unit. The RAM 17 is formed of a volatile memory. The RAM 17 is, for example, a working memory. The RAM 17 stores, for example, a setting value used when the heater 36 heats the ink 90. As a specific example, the RAM 17 stores, as the setting value used when heating the ink 90, a target temperature of the ink 90 and a threshold value which is a temperature (an upper limit temperature) with which the heater 36 is determined to be abnormal. As the threshold value, an upper limit value of the temperature of the heater 36 itself is set. However, the threshold value is appropriately set considering the type of the ink 90, a peripheral configuration, safety, and the like. As a specific example, the threshold value is the temperature of the heater 36 which can avoid damage to peripheral parts existing around the heater 36 or destruction of the device.
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Next, as a specific example of the processes performed by the CPU 15, a process of circulating the ink 90 and a process of controlling the temperature of the ink 90 will be described below.
First, if the liquid discharge device 1 is activated, the CPU 15 drives the ink circulation device 13 and circulates the ink (liquid) 90 between the tank 11 and the liquid discharge head 12 (Act 1). As a specific example, the CPU 15 drives the first pump 22 and the second pump 32, supplies the ink 90 in the tank 11 to the liquid discharge head 12, and returns the ink of the liquid discharge head 12 to the tank 11.
Next, if an instruction to heat the ink 90 is received from the host control device 100 and the like (Act 2), the CPU 15 determines whether the temperature (a detected value) detected by the first temperature sensor 37 is equal to or lower than the target temperature of the ink 90 stored in the RAM 17 (Act 3). If the temperature of the ink 90, detected by the first temperature sensor 37 is higher than the target temperature of the ink 90 (NO in Act 3), the CPU 15 turns the heater 36 off or keeps the heater 36 off (Act 4).
If the temperature of the ink 90 detected by the first temperature sensor 37 is equal to or less than the target temperature of the ink 90 (YES in Act 3), the CPU 15 determines whether the temperature (a detected value) of the heater 36 detected by the second temperature sensor 38 is equal to or less than threshold value stored in the RAM 17 (Act 5). If the temperature of the heater 36 detected by the second temperature sensor 38 is higher than the threshold value (NO in Act 5), the CPU 15 determines that the heater 36 is abnormal (Act 6) and turns the heater 36 off or keeps the heater 36 off (Act 4). If the temperature of the heater 36, detected by the second temperature sensor 38 is equal to or lower than the threshold value (YES in Act 5), the CPU 15 determines that the heater 36 is normal (Act 7) and turns the heater 36 on or keeps the heater 36 on (Act 8).
Next, the CPU 15 determines whether there is a stop instruction (Act 9). Here, examples of the stop instruction include an external command from the host control device 100 or the like and a stop instruction issued by a program or the like when an abnormality in the temperature detected by the first temperature sensor 37 and the second temperature sensor 38 is detected. Examples of the stop instruction include an instruction to stop the heating of the ink 90 by the heater 36 and an instruction to stop the circulation of the ink 90. In the present embodiment, the stop instruction is, for example, an instruction to stop the circulation of the ink 90 from the host control device 100.
If there is no instruction to stop the circulation of the ink 90 (NO in Act 9), the process returns to Act 3, and the CPU 15 repeatedly performs the heating control processes of the ink 90. If there is the instruction to stop the circulation of the ink 90 (YES in Act 9), the CPU 15 turns the heater 36 off or keeps the heater 36 off (Act 10), and stops the first pump 22 and the second pump 32 (Act 11).
The ink jet recording apparatus 1 configured in this manner includes the heater 36 provided on the first flow channel pipe 21, on the primary side of the liquid discharge head 12 and the secondary side of the first pump 22. Accordingly, the ink 90 supplied to the liquid discharge head 12 can be heated.
The ink jet recording apparatus 1 is provided with the first temperature sensor 37 on the secondary side of the liquid discharge head 12, and configured to heat the ink 90 by the heater 36 if the temperature detected by the first temperature sensor 37 is equal to or lower than the target temperature of the ink 90. The ink jet recording apparatus 1 having the configuration can control the heater 36 based on the temperature of the ink 90 detected by the first temperature sensor 37 correlated with the temperature of the ink 90 in the liquid discharge head 12.
In this manner, the ink jet recording apparatus 1 controls on and off of the heater 36 based on the temperature of the ink 90 detected by the first temperature sensor 37. Accordingly, the heater 36 can be controlled based on the temperature of the ink 90 even if a unit configured to detect a temperature such as a temperature sensor is not provided on the liquid discharge head 12.
The ink jet recording apparatus 1 can perform feedback control to control the heater 36 by comparing the temperature of the ink 90 detected by the first temperature sensor 37 with the target temperature. In this manner, the inkjet recording apparatus 1 can manage the temperature of the ink 90 such that the ink 90 has an appropriate viscosity. As a result, since the liquid discharge head 12 can discharge the ink 90 accurately and stably, the ink jet recording apparatus 1 can obtain high printing performance.
If the temperature of the heater 36 detected by the second temperature sensor 38 is compared with the threshold value which is a temperature with which the heater 36 is determined to be abnormal and the detected temperature of the heater 36 is equal to or higher than the threshold value, the ink jet recording apparatus 1 determines that the heater 36 is abnormal and turns the heater 36 off. According to the configuration, the ink jet recording apparatus 1 can avoid damage to a peripheral part existing around the heater 36 or destruction of the device due to excessive heating by abnormal heating of the heater 36. As a result, the ink jet recording apparatus 1 can ensure high safety.
As described above, according to the ink jet recording apparatus 1 according to an exemplary embodiment, the liquid (ink 90) can be heated to an appropriate temperature.
The present disclosure is not limited to the exemplary embodiments, and at a stage of embodying, the embodiment can be realized by modifying each component without departing from the spirit of the present disclosure. For example, in the example, a description was given of a configuration including one tank 11, one ink circulation device 13, and one liquid discharge head 12, but the present disclosure is not limited thereto. The ink jet recording apparatus 1 may have a configuration capable of discharging various types of ink. As a specific example, as in an ink jet recording apparatus 1A according to a second embodiment illustrated in
Similarly, an ink jet recording apparatus configured to jet four colors of the ink 90 may include four tanks 11, two liquid discharge heads 12A, four ink circulation devices 13, and two cases 14. That is, according to the color and type of the ink 90 to be used, an ink jet recording apparatus capable of jetting multi-kinds or multi-colors of the ink 90 can be provided by appropriately combining the components.
In the examples, a description was given of a configuration in which the RAM 17 stores the target temperature and the threshold value of the ink 90, but the present disclosure is not limited thereto. For example, the threshold value used for determining the abnormality of the heater 36 may be stored in the program memory 16 to obtain a configuration in which the threshold value cannot be set. For example, the target temperature of the ink 90 may be rewritable by setting by the host control device 100 or the like.
In the examples, a description was given of control of the CPU 15 that turns the heater 36 on and off, but the present disclosure is not limited thereto. For example, the CPU 15 may change the heating temperature of the heater 36. If the configuration is adopted, the CPU 15 may perform feedback control to change the heating temperature of the heater 36 based on the temperature of the ink 90 detected by the first temperature sensor 37.
In addition to the configuration of the ink jet recording apparatuses 1 and 1A in the examples, a moving mechanism configured to move the liquid discharge head 12 may further be provided. In addition to the configuration of the ink jet recording apparatuses 1 and 1A in the examples, a transport motor configured to transport the recording medium, a carriage motor configured to control a position of the liquid discharge head 12, and the like may further be provided. The liquid used in the ink jet recording apparatuses 1 and 1A is not limited to the ink 90, and the present disclosure can be applied for a liquid discharge device that discharges a liquid other than the ink 90. Examples of the liquid discharge device using the liquid other than the ink 90 may include a device that discharges a liquid containing conductive particles configured to form a wiring pattern of a printed wiring board.
The liquid discharge device can be used, for example, in a 3D printer, an industrial manufacturing machine, and a medical application. The actuator of the liquid discharge head 12 may be configured to change the pressure chamber 12c by electrically deforming the diaphragm and may be configured to discharge the ink 90 from the nozzle using thermal energy of heater and the like.
In the examples, a description was given of a configuration in which the CPU 15 determines the normal or abnormal of the heater 36 by determining the temperature of the heater 36 detected by the second temperature sensor 38 and the threshold value, but the present disclosure is not limited thereto. For example, after determining that the heater 36 is normal or abnormal, the CPU 15 may transmit the determined information to the host control device 100 and display a state of the heater 36 on the host control device 100.
In the examples, a description was given of the liquid discharge device 1 including the program memory 16 and the RAM 17 as a storage unit. However, the present disclosure is not limited thereto, and another storage device may be provided.
In the examples, a description was given of a configuration in which the CPU 15 controls the whole ink jet recording apparatus 1, but the present disclosure is not limited thereto. For example, the CPU 15 may control only the ink circulation device 13 and the other configurations in the ink jet recording apparatus 1 may be processed by a processing device that is a processor other than the CPU 15. In the examples, a description was given of a configuration using the CPU 15 as the processor, but the processor is not limited to the CPU 15 and can be set as appropriate.
According to the liquid circulation device and the liquid discharge device according to at least one exemplary embodiment described above, the liquid can be heated to an appropriate temperature.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2018-193691 | Oct 2018 | JP | national |