The present invention relates to a liquid container for analysis that contains a liquid for analysis.
Liquid sample analyzers such as a blood analyzer include a type that dilutes a liquid sample such as blood with a reagent and then analyzes the diluted sample. Also, the reagent for diluting the liquid sample, such as blood, is contained in a dedicated container (hereinafter referred to as a reagent container), which is configured to be attachable/detachable to/from an analyzer main body.
In the case where the reagent container is provided with an opening part through a side or bottom wall, and the opening part is sealed by a seal part, a reagent lead-out needle provided in the analyzer main body is inserted into the seal part from a side or from below, and thereby the reagent container is attached to the analyzer main body to supply the reagent to the analyzer main body.
However, there is a problem that when the reagent lead-out needle is inserted into the seal part provided through the side or bottom wall, until the reagent lead-out needle passes through the seal part, a flow path inside the needle and an insertion hole are not communicatively connected to each other, and therefore the inside reagent leaks outside the reagent lead-out needle from the insertion hole of the seal part. There is also another problem that even after the reagent lead-out needle has been inserted, a gap occurs between the insertion hole and the reagent lead-out needle, and thereby the reagent leaks outside. If the reagent leaks outside as described, there arise the problems that the reagent is not only wasted, but also the outside of the container may be contaminated by the reagent.
One prior attempt to address this problem is a configuration in which, by forming the seal part with an elastic member such as rubber, before and after the passing through of the reagent lead-out needle, the reagent lead-out needle and the seal part are brought into close contact with each other to thereby prevent the leakage (JP 2004-212377 A).
However, to insert the needle into the seal part made of rubber, considerable force is required, and also to make a configuration that enables the needle to be inserted, the opening part of the reagent container and the seal part require a certain degree of size, so that the reagent container is increased in size, which prevents the analyzer main body from being made compact. In addition, by configuring the seal part made of rubber to be thin, the above problem may be solved; however, if such an approach is adopted, elastic force of the seal part is decreased to thereby reduce the contact between the reagent lead-out needle and the insertion hole, and therefore reagent may leak.
The present invention aims to address the above problems, and has a main objective of preventing outside liquid leakage from occurring when a needle is inserted into a seal part of a liquid container for analysis.
Accordingly, a liquid container for analysis according to the present invention contains a liquid for analysis, and is provided with: a container main body formed with an opening part through a bottom wall or a side wall, the opening part enabling the liquid for analysis to be led out; a seal part that seals the opening part; and a guide part that is provided outside the seal part so as to cover a circumference of the seal part, serving as a guide for inserting a liquid lead-out needle into the seal part, and upon insertion of the liquid lead-out needle into the seal part, coming into substantially liquid-tight contact with an outer circumferential surface of the liquid lead-out needle.
If the liquid container for analysis is configured as described, the guide part is provided outside the seal part, and therefore the liquid lead-out needle can be surely inserted into the seal part. Also, the liquid lead-out needle is inserted into the seal part with the guide part being in substantially liquid-tight contact with the outer circumference surface of the liquid lead-out needle, and therefore at the time of or after the insertion, the liquid for analysis can be prevented from leaking outside the liquid container for analysis.
If the liquid container for analysis is configured as described, a diameter of the seal part and a diameter of the liquid lead-out needle are substantially the same, and therefore the seal part may be an extremely small part, and to reduce the number of parts, and configure the liquid container for analysis to be compact, the container main body, the seal part, and the guide part may be preferably formed by integral molding.
In order to start to circulate the liquid for analysis into the liquid lead-out needle immediately after the liquid lead-out part has been inserted into the seal part, preferably, the container main body has an atmospheric opening part, and simultaneously with or before the insertion of the liquid lead-out needle into the seal part, is opened to the atmosphere by the atmospheric opening part. Also, at the time when the liquid lead-out needle is inserted, liquid leakage from the seal part is likely to occur; however, in the present invention, the outer circumferential surface of the liquid lead-out needle and the guide part are in substantially liquid tight contact with each other, and therefore the liquid leakage can be prevented.
In the case where the seal part is a film made of plastic, the reagent lead-out may not penetrate well through the seal part and the liquid for analysis in the container may not be surely led out. In order to solve such a problem, the seal part is preferably formed of a substantially ball-shaped sealing stopper that is liquid-tightly pressed into the opening part of the container main body.
In the case where the seal part of the sealing stopper is formed as described above, after the stopper has been opened, a fore end opening of the reagent lead-out needle may be blocked by the sealing stopper. In order to prevent this, a fore end shape of the reagent lead-out needle is preferably a shape that, when the sealing stopper is opened by the reagent lead-out needle, prevents the fore end opening of the reagent lead-out needle from being blocked by the sealing stopper.
According to the present invention configured as described, outside liquid leakage can be prevented from occurring when a needle is inserted into a seal part of a liquid container for analysis.
a)-(c) are diagrams illustrating variations of the reagent lead-out needle.
One embodiment of a cell count measuring instrument serving as a measurement instrument according to the present invention will hereinafter be described with reference to the drawings.
A cell count measuring instrument 100 according to the present embodiment is provided with, as illustrated in
The attachment part 11 is formed to be slightly larger than a width and thickness of a fore end corresponding to an insertion side end part of the cartridge 20, and is provided with a groove-like concave portion 11a (see
The drive part 12 is configured to use an engaging pawl to engage with a locking part 202a (specifically, a locking hole, see
The liquid supply part 13 primarily includes a suction pump and a valve. The suction pump is configured such that, when the cartridge 20 is attached to the attachment part 11 and connected to an end point opening part H of the measuring flow path 26 (to be described later), the liquid supply part 13 depressurizes the opening part H, and provides suction to introduce the quantified blood and reagent into the mixing flow path 25 and measuring flow path 26 from a flow path inlet 24.
The connector part 14 is provided with the conduction part 14a that is electrically conducted to an inside of the concave portion 11a of the attachment part 11, such that, when the cartridge is attached, the connector part 14 comes into contact with the electrode 28 of the cartridge 20 to apply a predetermined voltage to the electrode 28, and detects, as the electrical signal, a current amount proportional to an electrical resistance generated at the time of the application. Then, the connector part 14 outputs the electrical signal to the calculation part 15 through a wiring line, such as a lead.
The calculation part 15 is provided with an electrical circuit (not illustrated) that converts the electrical signal outputted from the connector part 14 to a pulse signal to output it as a blood cell count and blood cell volume value of the diluted blood introduced into the measuring flow path 26. Then, the signal regarding the blood cell count and blood cell volume outputted in the above manner is outputted to a display 101, or the like.
Next, a detailed configuration of the cartridge 20 is described with reference to
As illustrated in
As illustrated in
In this configuration, the engaging pawl of the drive part 12 engages with the locking part 202a formed on the insertion direction side. Via the drive part 12, the slide body 202 slides between the blood quantity determination position X (
In particular, as illustrated in an upper diagram of
Also, as illustrated in a lower diagram of
Further, when the slide body 202 is at the blood quantity determination position X, in the plan view, an upstream side opening of the quantity determining capillary flow path 22d is contained in the downstream side opening of the upstream side capillary flow path 22b, and the upstream side opening of the downstream side capillary flow path 22c is contained in a downstream side opening of the quantity determining capillary flow path 22d. In the present embodiment, when the slide body 202 is at the blood quantity determination position X, the quantity determining capillary flow path 22d is positioned concentrically with respect to the upstream side capillary flow path 22b and the downstream side capillary flow path 22c.
Note that, in order to detect that the quantity determining capillary flow path 22d is filled with blood, as illustrated in
In the slide path S1, into which the slide body 202 is slidably inserted, there is formed a blood reduction preventing structure that, in the process of sliding the slide body 202 between the blood quantity determination position X and the blood introduction position Y, prevents a phenomenon in which an inner wall surface of the slide path S1 comes into contact with the upper and lower openings of the quantity determining capillary flow path 22d and quantified blood adheres to the inner wall surface, and is thereby reduced in quantity.
The blood reduction preventing structure, as illustrated in
Also, by employing such a configuration, as illustrated in the upper diagram of
The reagent container attachment part 23 is detachably attached with the reagent container 3, serving as a liquid container for analysis, and as illustrated in
Note that the reagent container 3 is one that contains the reagent serving as a predetermined quantity of liquid for analysis, and as illustrated in
The container main body 31 has a shape substantially in the form of a surface of revolution, and the bottom wall is funnel shaped. Also, the opening part 31a is formed in substantially the center of the bottom wall. Further, the guide part 33 is provided so as to cover a circumference of the seal part 32, and serves as a guide for inserting the reagent lead-out needle 232 into the seal part 32. When the reagent lead-out needle 232 is inserted into the seal part 32, the seal part 32 comes into substantially liquid-tight contact with an outer circumferential surface of the reagent lead-out needle 232.
The reagent container 3 of the present embodiment is made of resin such as polypropylene, and the container main body 31, the seal part 32, and the guide part 33 are formed by integral molding. An upper part of the reagent container 3 is opened, and after the reagent has been contained from the opening, sealed by a sealing film 34, such as an aluminum film. The sealing film 34 is provided with an atmospheric opening part 341 including, for example, a resin check valve, and simultaneously with or before the insertion of the reagent lead-out needle 232 into the seal part 32, a ventilation needle (not illustrated) is inserted to open the reagent container 3 to the atmosphere.
The guide part 33 comes into close and substantially liquid-tight contact with the outer circumferential surface of the reagent lead-out needle 232 before the reagent lead-out needle 232 is inserted into the seal part 32. Specifically, the reagent lead-out needle 232 gradually increases in diameter from a fore end toward a base end, and the guide part 33 is configured such that as the reagent lead-out needle 232 is inserted into the guide part 33, a fore end of the guide part 33 deforms as it comes into close contact with and engages with the outer circumferential surface of the reagent lead-out needle 232. Thereby, the guide part 33 comes into liquid-tight contact with the outer circumferential surface of the reagent lead-out needle 232 (see
The mixing flow path 25, as illustrated in
The measuring flow path 26 serving as a liquid sample flow path, as illustrated in
Also, the measuring flow path 26, in particular as illustrated in
Note that, on the upstream side of the aperture part 27, a filter part F is formed. The filter part F is, as illustrated in
Turning now to describe the flow paths 26b and 26c on the downstream side of the aperture part 27, each of the flow paths 26b and 26c is formed to be slightly linear from the branch position along a fore end side of the cartridge main body 201, then bends and linearly extends toward a rear end of the cartridge, and again extends from the rear end to the fore end. By repeating this multiple times, each of the flow paths 26b and 26c is formed in a zigzag pattern (see
Also, as illustrated in
Also, on a downstream side of the liquid contacting part 28a in the first electrode 28, the second electrode 29 is provided. The second electrode 29 includes: a liquid detection part 29, which is provided on a downstream side where a flow path volume from the liquid contacting part 28a becomes equal to a predetermined constant volume (specifically, on an upstream side from the end point of the measuring flow path 26 by a predetermined distance); a lead 29b that is drawn from the liquid detection part 29a; and a detected signal output part 29c that is in series with an end point of the lead 29b and is provided laterally to the signal extraction part 28c, and acts as a liquid level sensor adapted to detect that the diluted blood has reached the liquid detection part 29a.
Accordingly, when the diluted blood traveling in the measuring flow path 26, after coming into contact with the liquid contacting part 28a, comes into contact with the liquid detection part 29a, an electrical signal is generated, and the electrical signal is sent to the detected signal output part 29c through the lead 29b drawn from the liquid detection part 29a, which informs the measurement main body 10 that the diluted blood has reached a predetermined reaching position in the measuring flow path 26. As described, when it is detected that the diluted blood has reached the predetermined position in the measuring flow path 26, the liquid supply part 13 stops supplying the diluted blood, and thereby the diluted blood can be prevented from reaching the opening part H at the end point of the flow path and overflowing.
Note that the signal extraction part 28c of the first electrode 28 and the detected signal output part 29c of the second electrode 29 are, as described above, arranged side by side, and configured to, when the cartridge 20 is attached to the measurement main body 10, come into electrical contact with the conduction part 14a of the connector part 14.
Next, details of an internal configuration of the cartridge main body 201 are described with reference to
Substantially near the center on a fore end side of the base material 40, a concave portion forming the cutout part 21 of the cartridge main body 201 is formed, and also the first bottom-equipped groove 41, forming the mixing flow path 25, and the second bottom-equipped groove 42, forming the measuring flow path 26, are formed. The first bottom-equipped groove 41 is a semicircular groove that is opened on the base material surface (lower surface) and has a width of approximately 4 mm and a depth of approximately 2 mm, and the second bottom-equipped groove 42 is a concave groove that is opened on the base material surface (lower surface) and has a width of approximately 1 mm and a depth of approximately 1 mm. Also, a start point of the first bottom-equipped groove 41 is provided by the flow path inlet 24. Corresponding to the flow path inlet 24 and through the space S1 formed inside the base material, the sample introduction path L1 and the reagent container attachment part 23 are formed respectively inside the base material and on a base material surface (upper surface on a side opposite to the surface formed with the grooves). Also, a start point of the second bottom-equipped groove 42 is in series with an end point of the first bottom-equipped groove 41. Further, as described above, near the upstream side of the position where the aperture part 27 is formed, the width of the second bottom-equipped groove 42 is gradually narrowed, and near the downstream side of the position where the aperture part 27 is formed, the width of the second bottom-equipped groove is gradually expanded. As such, bottom-equipped groove 42 and columnar parts F1 of the filter part F may be formed by any fabrication method such as micromachining fabrication, hot emboss fabrication, or optical molding, or in the case of forming the base material 40 with resin, by a method such as precision injection molding. Molding may be performed so as to form a shape preliminarily having such grooves.
Also, the film 60 is formed to have a shape that substantially coincides with the shape of the base material surface, and when adhered to the base material surface, covers opening parts of the bottom-equipped grooves 41 and 42 to thereby form the mixing flow path 25 and the measuring flow path 26, and at the positions corresponding to end points of the second bottom equipped groove 42, through-holes 61a and 61b are formed. Also, the film 60 is not provided with a cutout in a position corresponding to the cutout part 21 of the base material 40, and is configured such that when the base material 40 and the film 60 are bonded to each other, a part of the film 60 covers an upper-side of the cutout part 21. In addition, in an area covering the upper-side of the cutout part 21, the signal extraction part 28c, which is a part of the first electrode 28, the detected signal output part 29c, which is a part of the second electrode 29, and the signal extraction part 221c, which is a part of the liquid sensor 221, are formed.
Also, by applying a thin carbon coat (C) on a small amount of silver (Ag) that is coated in predetermined positions on a surface 601 of the film 60 and serves as conductive metal, the above-described first and second electrodes 28 and 29 are formed. As described above, the liquid contacting part 28a and the liquid detection part 29a, respectively constituting the electrodes, come into contact with the diluted blood flowing through the measuring flow path 26 to be thereby electrically conducted to each other, and are also electrically connected to the signal extraction part 28c and the detected signal output part 29c through the leads 28b and 29b, respectively. In addition, the liquid sensor 221 may be formed in the same manner.
Also, the first and second electrodes 28 and 29, formed on the surface 601 of the film 60, are formed by a method such as screen printing or sputtering. It should be appreciated that these electrodes can also be formed by a method other than the above-described ones, and even in a case of using a method that deposits a layer of a mixed material of silver and carbon on the whole of a back surface of the film 60, and removes or metamorphoses silver in unnecessary parts by etching or electrical treatment, these electrodes can be formed. In this case, as compared with the above-described electrodes formed by the screen printing or sputtering, the electrodes having a smaller film thickness can be formed. In addition, the liquid sensor 221 is formed in the same manner.
Also, the adhesive sheet 50 for bonding the base material 40 and the film 60 to each other is formed of a thin film-like solid adhesive that covers the whole of the surface of the base material 40, except for parts corresponding to the locations where the through-holes 61a and 61b, the liquid contacting parts 28a, the liquid detection parts 29a, and the liquid contacting parts 221a of the film 60 are formed. In
In the cartridge main body 201, configured as described, the liquid contacting parts 28a of the first electrodes 28 and the liquid detection parts 29a of the second electrodes that are provided on the surface 601 corresponding to an adhesion surface of the film 60 are, as illustrated in
Also, near the liquid contacting part 28a and the liquid detection part 29a in the measuring flow path 26 having substantially a rectangular cross-sectional shape of the cartridge main body 201, a projection part T is provided at a position facing to the stepwise concave portion 7.
The projection part T is one that generates a turbulent flow in the flow of the diluted blood when the diluted blood circulates on a front side of the opening of the stepwise concave portion 7. Specifically, the projection part T is formed on an inner wall surface 262 (in
Next, a procedure to use such a cell count measuring instrument 100 to measure a blood cell count and a blood cell size in the diluted blood serving as the liquid to be measured is described below.
First, the reagent container 3 is stored in the reagent container attachment part 23 of the cartridge main body 201. At this time, the reagent lead-out needle 232 of the reagent container attachment part 23 is not yet inserted into the seal part 32. Also, a position of the slide body 202 with respect to the cartridge main body 201 corresponds to the blood quantity determination position X. In this state, the cartridge 20 is attached to the measurement main body 10. If the cover body 11b is closed in this state, the ventilation needle provided for the cover body 11b is inserted into the atmospheric opening part 341 of the reagent container 3, and at the same time, the reagent container 3 is attached to the reagent container attachment part 23. That is, the reagent lead-out needle 232 is inserted into the seal part 32. In addition, at this time, the signal extraction parts 28c, detected signal output parts 29c, and signal extraction parts 221c formed on the surface of the cartridge main body 201 come into contact with the conduction part 14a of the connector part 14 to supply a small amount of a current so as to apply a predetermined voltage from the conduction part 14a to the liquid sensor 221, and first and second electrodes 28 and 29 of the cartridge main body 201.
Then, blood is attached to the blood inlet 22a of the cartridge main body 201, which is exposed outside the measurement main body 10. By doing so, the blood attached on the basis of capillary action by the upstream side capillary flow path 22b, quantity determining capillary flow path 22d, and downstream side capillary flow path 22c is introduced inside. At this time, the measurement main body 10 obtains a detected signal from the liquid sensor 221 provided at the downstream side opening of the downstream side capillary flow path 22c to determine whether or not the blood has reached the downstream side capillary flow path 22c. If the measurement main body 10 determines that the blood has reached the downstream side capillary flow path 22c, the measurement main body 10 slides the slide body 202 from the blood quantity determination position X to the blood introduction position Y. At this time, blood outside the quantity determining capillary flow path 22d is struck by the forming wall part forming the upstream side capillary flow path 22b and the forming wall part forming the downstream side capillary flow path 22c, and only the blood retained in the quantity determining capillary flow path 22d moves to the blood introduction position Y.
After the slide body 202 has been moved to the blood introduction position Y, the liquid supply part 13 operates to depressurize the flow path inlet 24, and thereby the blood inside the quantity determining capillary flow path 22d and the reagent are sucked into the mixing flow path 25. Then, the liquid supply part 13 performs the suction/discharge operation of the pump to thereby mix the blood and the reagent in the mixing flow path 25 and/or the reagent container 3. After the mixing, by the liquid supply part 13, the diluted blood is sucked into the measuring flow path 26.
When the diluted blood supplied into the measuring flow path 26 passes through the aperture part 27 and is branched, and the branched diluted blood flows respectively reach the pair of liquid contacting parts 28a, the connector part 14 detects an electrical resistance value between the liquid contacting parts 28a as an electrical signal through the signal extraction parts 28c. The electrical signal is a pulse signal proportional to the electrical resistance value that is varied on the basis of a blood cell count and volume (diameter) in the diluted blood passing through the aperture part 27, and the connector part 14 calculates, from the electrical signal, the blood cell count and volume in the diluted blood having passed through the aperture part 27 for a predetermined period of time (for example, a period of time from a time point when the diluted blood reaches the liquid contacting parts 28a of the first electrodes 28 to a time point when it reaches the liquid detection parts 29 of the second electrodes 29), and then outputs a result of the calculation to the display 101, or the like.
Also, when the diluted blood supplied into the measuring flow path 26 passes through the positions where the first electrode liquid contacting parts 28a are provided, and further reaches the positions where the second electrode liquid detection parts 29a are provided, an electrical resistance value between the first electrodes 28 is detected as an electrical signal through the detected signal output parts 29c and 28c. When the electrical signal is detected in the connector part 14, the calculation is stopped, and also a switching valve is operated to switch the opening parts H from the liquid supply part 13 and communicatively connect the opening parts H to the atmosphere. This returns the opening parts H to the atmospheric pressure to stop the suction of the diluted blood.
When the measurement of the blood cell count in the diluted blood is completed, as described, the cartridge 20 is detached from the attachment part 11, and the cartridge 20 containing the diluted blood is discarded according to a predetermined process, such as incineration.
According to the cell count measuring instrument 100 configured as described according to the present embodiment, outside the seal part 32 of the reagent container 3, the guide part 33 is provided, and therefore the reagent lead-out needle 232 can be surely inserted into the seal part 32. Also, the reagent lead-out needle 232 is inserted into the seal part 32 with the guide part 33 being in substantially liquid-tight contact with the outer circumferential surface of the reagent lead-out needle 232, and therefore at the time of or after the insertion, the reagent can be prevented from leaking outside the reagent container 3. Further, the container main body 31, the seal part 32, and the guide part 33 of the reagent container 3 are formed by integral molding, so that the number of parts can be reduced and the reagent container 3 can be configured to be compact.
Note that the present invention is not limited to the above-described embodiment.
For example, in the reagent container 3 of the above-described embodiment, the container main body, the seal part, and the guide part are formed by integral molding; however, as illustrated in
Also, the seal part 32 sealing the opening part 31 of the container main body 31 may be, as illustrated in
Here, the reagent lead-out needle 232 preferably used for the reagent container 3 is described. The reagent lead-out needle 232 is one that presses up from below the above described ceramic ball 32 in the reagent container 3 to thereby open the opening part 31a. Specifically, a fore end shape of the reagent lead-out needle 232 is configured such that, after the ceramic ball 32 has been pressed out, a fore end opening of the reagent lead-out needle 232 is not blocked by the ceramic ball 32. Specifically, as illustrated in
Also, an example of a method for press fitting the ceramic ball 32 in the reagent container 3 is described with reference to
Note that, furthermore, the fore end shape of the reagent lead-out needle 232 may be, as illustrated in
Also, in
Also, the guide part in the above-described embodiment is of a constant cross-sectional shape in the axial direction; however, the guide part may be of a tapered shape that is reduced in diameter toward a fore end if the guide part is configured to come into liquid-tight contact with the outer circumferential surface of the liquid lead-out needle when the reagent lead-out needle is inserted into the seal part.
Further, in the above-described, the opening part is formed through the bottom wall of the reagent container; however, it may be formed through the side wall.
Furthermore, it should be appreciated that the present invention is not limited to any of the above-described embodiments, but can be variously modified without departing from the scope thereof.
Number | Date | Country | Kind |
---|---|---|---|
2010-025942 | Feb 2010 | JP | national |
2010-199363 | Sep 2010 | JP | national |