This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2016-081816, filed on Apr. 15, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a liquid container, a liquid remaining amount detection circuit of the liquid container, a liquid remaining amount detection method, a liquid container identification method, an ink mounting unit, a printer, and a print system.
There have been proposed various mechanisms for detecting and managing the remaining amount of ink in an ink cartridge containing an ink used in ink jet printers and the like.
A method of detecting the ink remaining amount may include, for example, a dot count method, an optical method, and the like.
The dot count method is a method of estimating an approximate ink remaining amount by counting an amount of ink consumed for printing, nozzle cleaning, and the like. This method has a function of warning by displaying on a display of a printer main body or by sounding a buzzer, when the ink remaining amount becomes small.
The optical method is a method of detecting presence or absence of ink by reflection of light which is contacted on a visible ink through a prism part obtained by partially machining a bottom of an ink cartridge into a prism shape.
There has also been proposed an ink cartridge having an IC chip or the like provided with an ink remaining amount detection function.
In order to detect the ink remaining amount in an ink cartridge, it is necessary to stabilize a level of ink in the ink cartridge. For example, when a printer or the like having an ink cartridge mounted thereon is installed in a tilted state, the remaining ink amount in the ink cartridge cannot be accurately detected. In particular, in the case of detecting a remaining amount of fuel in a fuel tank of a car or the like, when the car is traveling or stopped on a non-flat road surface, it is difficult to accurately detect the remaining amount of fuel in the fuel tank.
In addition, in the case of detecting a remaining amount of liquid such as an ink or a fuel, when a liquid container and its content is predetermined, it is possible to detect the remaining amount of the liquid by comparing a preset detection reference capacitance value corresponding to the container and the content with a level of the liquid. In this case, it is necessary to prepare a dedicated IC and a memory for storing the detection reference capacitance value and enabling it to be read out when necessary. However, if an IC or the like is prepared for each product, for example, for each ink cartridge, this may result in an increase in cost and time required for designing the product.
In addition, in the case of mounting an ink cartridge for color printing on an ink mounting unit or the like of a printer main body, it is necessary to mount ink cartridges prepared for different colors in respective predetermined positions in the ink mounting unit.
The present disclosure provides some embodiments of a liquid container, a liquid remaining amount detection circuit of the liquid container, a liquid remaining amount detection method, a liquid container identification method, an ink mounting unit, a printer, and a print system, which are capable of detecting a remaining amount of liquid such as ink with high precision with a simple and inexpensive mechanism and identifying a liquid container such as an ink cartridge with a simple and inexpensive mechanism.
According to one embodiment of the present disclosure, there is provided a liquid container for accommodating a liquid, including: a plurality of detection electrodes mounted on the liquid container and connected to a detection circuit installed outside the liquid container. The plurality of detection electrodes detects a tilt of the liquid container.
According to another embodiment of the present disclosure, there is provided a detection circuit connected to a plurality of detection electrodes mounted on a liquid container, including: a capacitor having a reference capacitance; a capacitance/voltage conversion circuit configured to determine a voltage value corresponding to a level of a liquid in the liquid container by comparing capacitances detected by the plurality of detection electrodes with the reference capacitance; an analog/digital converter connected to an output of the capacitance/voltage conversion circuit and configured to convert the voltage value into a digital signal: and a microcontroller unit connected to an output of the analog/digital converter and configured to receive the digital signal as a value of the level of the liquid. The detection circuit detects a degree of tilt of the liquid container based on the capacitance detected by the plurality of detection electrodes, and detects a remaining amount of the liquid in the liquid container according to the detected degree of tilt.
According to another embodiment of the present disclosure, there is provided an ink mounting unit that mounts the above-described liquid container as an ink cartridge.
According to another embodiment of the present disclosure, there is provided a printer including: one or more above-described ink mounting units; one or more above-described detection circuits, each of which is connected to the plurality of detection electrodes installed in corresponding one of the one or more ink cartridges; and a printer main body control part configured to output a warning message or a warning sound to an output part in response to a remaining amount information of the liquid and an identification information of the liquid container transmitted from the one or more ink mounting units.
According to another embodiment of the present disclosure, there is provided a print system including: the above-described printer: and an external control device connected to the printer directly or via a network. The printer outputs the warning message or the warning sound to the external control device in response to the remaining amount information of the liquid and the identification information of the liquid container which are transmitted from the one or more ink mounting units.
According to another embodiment of the present disclosure, there is provided a method of detecting the remaining amount of a liquid in a liquid container, which is executed in a detection circuit connected to a plurality of detection electrodes mounted on the liquid container. The method includes: detecting, by the detection circuit, a level of the liquid in the liquid container using the plurality of detection electrodes: determining whether or not there is a difference in values detected using the plurality of detection electrodes; detecting, by the detection circuit, a degree of tilt of the liquid container based on the detected values when there is the difference in the detected values; and detecting, by the detection circuit, the remaining amount of the liquid in the liquid container according to the detected degree of tilt.
According to another embodiment of the present disclosure, there is provided a method of identifying a liquid container, which is executed in a detection circuit connected to a plurality of detection electrodes mounted on the liquid container. The method includes: detecting, by the detection circuit, an arrangement pattern of the plurality of detection electrodes in the liquid container: determining, by the detection circuit, whether or not the detected arrangement pattern matches a predetermined arrangement pattern; and determining, by the detection circuit, that the liquid container is not mounted in a predetermined position if the detected arrangement pattern does not match the predetermined arrangement pattern, and outputting a warning.
According to another embodiment of the present disclosure, there is provided a method of detecting the remaining amount of a liquid in a liquid container, which is executed in a detection circuit connected to a plurality of detection electrodes mounted on the liquid container. The method includes: performing, by the detection circuit, a calibration using the plurality of detection electrodes and setting and storing a reference capacitance value according to a state of the liquid container; detecting, by the detection circuit, a level of the liquid in the liquid container using the plurality of detection electrodes based on the reference capacitance value; determining, by the detection circuit, whether or not there is a difference in values detected using the plurality of detection electrodes; and determining, by the detection circuit, that the level of the liquid is low when there is the difference in the detected values, and outputting a warning.
Embodiments of the present disclosure will now be described in detail with reference to the drawings. Throughout the drawings, the same or similar elements are denoted by the same or similar reference numerals. It is however noted that the drawings are just schematic and relationships between thickness and planar dimension of elements, thickness ratios of various layers and so on may be unrealistic. Accordingly, detailed thickness and dimensions should be determined in consideration of the following description. In addition, it is to be understood that the figures include different dimensional relationships and ratios.
The following embodiments are provided to illustrate devices and methods to embody the technical ideas of the present disclosure and are not limited to materials, forms, structures, arrangements and so on of elements detailed herein. The embodiments of the present disclosure may be modified in different ways without departing from the scope of the present disclosure defined in the claims.
The detection electrode 40 is an electrode used to detect contact or non-contact of the liquid 29 with the detection electrode 40 (that is to say, presence or absence of the liquid 29) based on a change in capacitance. The detection circuit 30 has a reference value (reference capacitance value) serving as a reference for calibration and compares a capacitance sensed by the detection electrode 40 with the reference capacitance value to detect a level of the liquid 29 (that is to say, a liquid remaining amount) in the liquid container 20. Instead of the capacitance type detection electrode, a pressure-sensitive resistive film type detection electrode may be adopted as the detection electrode 40.
Here, when the liquid container 20 is stably installed as illustrated in
In contrast, in a state where the liquid container 20 is shaken or tilted, for example, when the liquid container 20 is tilted in the direction of an arrow A2 as illustrated in
The liquid container 20 according to the first embodiment is schematically illustrated in
α=(x·y)/2 (1)
y=2a/x (2)
c=√(x2+y2) (3)
c=√(x2+(2α/x)2) (4)
z=2α/c (5)
z=2α/√(x2+(2α/x)2) (6)
θ=sin−1(2α/(x·√(x2+(2α/x)2) (7)
z=x sin θ (8)
The calculation accuracy of the tilt angle θ of the liquid container 20 is improved in proportion to the number of detection electrodes 401, 402, . . . , 40n installed in the liquid container 20.
When the detection circuit 30 is equipped in an IC chip, reference values (calculated values) illustrated in
As described above, according to the first embodiment, with a simple and inexpensive mechanism in which the detection electrodes 40 (401, 402, . . . , 40n) for tilt detection are installed in the liquid container 20, the tilt of the liquid container 20 can be detected with high accuracy. Further, the detection circuit (IC chip) 30 can detect the level (remaining amount) of the liquid 29 in the liquid container 20 in response to the detected tilt of the liquid container 20 with high accuracy.
For example, when an ink cartridge (liquid container) 20 for color printing is mounted on a mounting unit or the like of a printer main body, it is necessary to correctly mount the ink cartridges 20 prepared for different ink colors in respective predetermined positions in the mounting unit. Particularly, in many cases of mounting the ink cartridges 20 for color printing, the ink cartridges 20 being the same in shape and size but different in colors (for example, four colors, six colors, and the like) are arranged adjacent to each other. Even though the ink cartridges 20 have the common role and basic structure, it is necessary to identify the type of each of the ink cartridges 20 according to its contents (color or kind of ink) and mount each of the ink cartridges 20 on a correct mounting part.
An example of a liquid container 20 having an identification pattern (picture symbol) 501 or 502 of the liquid container 20 is schematically illustrated in
An example of a liquid container 20 having a projection 21a or 21b for identifying the liquid container 20 is schematically illustrated in
For example, for the liquid container 20 in which up to three detection electrodes 401, 402 and 403 can be installed, there may be an arrangement pattern illustrated in
Further, as illustrated in
As described above, according to the second embodiment, the detection electrodes 40 (401, 402, . . . , 40n) used for tilt detection in the first embodiment can also be used for container identification. Therefore, it is possible to identify the liquid containers 20 without printing arrangement patterns (picture symbols) 50 on the liquid containers 20 or without forming individual projections 21a and 21b in the liquid containers 20, which contributes to cost reduction.
As described in the first embodiment, in the case of detecting the remaining amount of the liquid 29 such as ink or fuel, when the contents of the liquid 29 and the shape and size of the liquid container 20 containing the liquid 29 are predetermined, a remaining amount detection reference capacitance value (calculated value) for the container or contents may be prepared in advance to detect the remaining amount of the liquid by comparing the level of the liquid with the reference capacitance value. In this case, it is necessary to prepare a dedicated IC and a memory for storing the reference capacitance value and enabling it to be read out when necessary. However, if an IC or the like is prepared for each product (for example, for each liquid container), this may result in an increase in cost and time required for designing the product.
In order to avoid this, if a setting value of a factor is not predetermined, it is effective to set the factor in a later time. In this case, a setting value as a reference may be extracted under a state where the container is installed in a set such as a mounting unit for trial production and the like, and stored in a memory of an IC. As a specific example of a storage for the setting value, a built-in memory (for example, a flash memory) or an external memory (for example, an EEPROM) may be used. However, using an external memory or an IC having a built-in flash memory may incur additional costs.
In order to eliminate storage elements such as memories and achieve further cost reduction, a reference capacitance setting value is extracted by a calibration at a system start-up time and the like, and the extracted reference capacitance setting value is stored so as to be read out when necessary.
In a configuration requiring a calibration, when detection is started under a state in which the liquid 29 fully fills a tank (the liquid 29 is the maximum amount) as illustrated in the left side of
However, as illustrated in the right side of
In the third embodiment, the reference capacitance value C31 as described above is fixed and stored in advance (for example, at the time of factory shipment and the like), and the previously detected capacitance value C32 corresponding to the previously detected level L1 is stored at each time when the remaining amount detection process is performed (for example, when a power supply is turned off after detection) in the RAM 92, flash memory 93, and the like of the built-in IC 90. W1th this configuration, the remaining amount detection, i.e., determining whether or not the level of the liquid 29 has fallen below the reference capacitance value, can be realized without using an external capacitor or a memory circuit. The reference capacitance value to be set for all environments where the value is commonly used is checked in advance and the minimum required capacitance value is stored as a reference value in the built-in IC 90. The storage of the reference capacitance value in the built-in IC 90 may be achieved by means of any methods including incorporation into an LSI, using an SiP (System in Package) which integrates an LSI and storage means of capacitances (the reference capacitance value C31 and the previously-detected capacitance value C32) in one IC package, writing digitized reference capacitance values into ROM, and the like.
A reference capacitance value corresponding to the level in the vicinity of the detection electrodes 401 and 402 is embedded as a set reference in the IC 90. At the time of detection, a detected capacitance value is compared with the reference capacitance value to determine the status of the level of the liquid 29. When the detected capacitance value is equal to or smaller than the reference capacitance value, it may be determined that the level of the liquid 29 is lower than the positions of the detection electrodes 401 and 402.
In
As described above, according to the third embodiment, even in the case where the detection is temporarily stopped in the middle of the process and then is restarted, it is possible to detect the remaining amount of the liquid with high accuracy by comparing the liquid level with the reference capacitance value C31, without using a dedicated IC or a memory for storing the reference capacitance value C31 and enabling it to be read out when necessary.
The detection circuit 30 includes: a switch group including a plurality of switches SW-1, SW-2, and SW-3, which selectively switches and connects one of the detection electrode 401 and the detection electrode 402 and a capacitor having a reference capacitance C1 to a capacitance/voltage conversion circuit 32; the capacitance/voltage conversion circuit 32 connected to the output side of the switch group; an analog/digital (AD) converter 33 connected to the output of the capacitance/voltage conversion circuit 32; an analog front end (AFE) 34 connected to the detection electrode 401 and the detection electrode 402: and a micro controller unit (MCU) 35 connected to the output of the A/D converter 33 and the output of the AFE 34. The capacitance/voltage conversion circuit 32 receives the capacitance C1 as the reference capacitance value and one of the detection electrode 401 and the detection electrode 402, which is selectively connected by the switch group, as measurement electrodes, and detects a displacement based on a comparison of a capacitance C2 of a capacitor connected to an inverting input of an operational amplifier OP and a capacitance C3 of a capacitor connected between the inverting input and an output of the operational amplifier OP. The output of the capacitance/voltage conversion circuit 32 is converted into a digital signal by the A/D converter 33, supplied to the MCU 35, and then detected as a value of the level (that is, the ink remaining amount) of the ink 29 in the liquid container 20.
The detection circuit 30 configured as above can function as the detection circuit 30 for detecting the remaining amount as described in the first embodiment and the third embodiment.
The AFE 34 connected to the detection electrode 401 and the detection electrode 402 detects the presence or absence (of the electrical connection) of the detection electrode 401 and the detection electrode 402 and supplies a result of the detection to the MCU 35. By detecting the presence or absence of the detection electrode 401 and the detection electrode 402, the detection circuit 30 can function, for example, as the detection circuit 30 for identifying the liquid container 20 as described in the second embodiment.
As illustrated in
The printer main body 100 includes an ink mounting unit 10, a printer main body control part 101, an input part 102, an output part 103, a storage part 104, and an I/F part 109.
The printer main body control part 101 transmits a setting value and a threshold value input from the input part 102 to the ink mounting unit 10 or stores them in the storage part 104. In addition, upon receiving ink shortage information or the like transmitted from the ink mounting unit 10, in response to the information, the printer main body control part 101 may output a warning message, a warning sound or the like to the output part 103 or notify the external control device 200 of the information via the L/F part 109.
The ink mounting unit 10 is configured to mount, for example, up to N (N is an integer equal to or greater than 1) ink cartridges (liquid containers) 20 (20-1, 20-2, . . . , 20-N). The ink mounting unit 10 includes N detection circuits 30 (30-1, 30-2, . . . , 30-N), each of which is connected to the detection electrodes 401, . . . , 40N of corresponding one of the N ink cartridges 20, and an I/F part 39 for controlling communication between each of the detection circuits 30 and the printer main body control part 101. The ink mounting unit 10 can appropriately mount the ink cartridges (liquid containers) 20 according to the first to third embodiments. Each of the detection circuits 30 (30-1, 30-2, . . . , 30-N) has an internal storage part 14 for storing a reference capacitance value for detection and a previous detected capacitance value. For example, the storage part 14 may be configured as an SiP (System in Package) that integrates an LSI and storage means for capacitances in one IC package.
In the print system according to the first aspect, since the detection circuits 30 are connected to the respective N ink cartridges 20 arranged for different ink colors, it is advantageous in terms of processing time over a detection operation of the plurality of ink cartridges 20 by using a single detection circuit 30.
The external control device 200 may be configured with, for example, a personal computer, a tablet computer, a smartphone, or the like. The external control device 200 includes a control part 201, an input part 202, an output part 203, a storage part 204, and an I/F part 209. The control part 201 transmits a setting value and a threshold value input from the input part 202 to the printer main body 100 or stores them in the storage part 204. In addition, upon receiving ink shortage information or identification information of the ink cartridges 20 transmitted from the printer main body 100, in response to the information, the control part 201 may output a warning message, a warning sound or the like to the output part 203.
As illustrated in
In the print system according to the second aspect, since the detection operation of the plurality of ink cartridges 20 is performed by the single detection circuit 30, it is possible to reduce the costs for the detection circuit 30.
As illustrated in
In the print system according to the third aspect, since the printer main body 100 includes the single detection circuit 30 that performs the detection operation of the plurality of ink cartridges 20, it is possible to reduce the costs for the ink mounting unit 10.
As illustrated in
In the print system according to the fourth aspect, since the printer main body 100 includes the N detection circuits 30-1, 30-2, . . . , 30-N that perform the respective detection operations of the plurality of ink cartridges 20, it is possible to reduce the costs for the ink mounting unit 10. In addition, it is more advantageous in terms of processing time than performing the detection operations of the plurality of ink cartridges 20 by using a single detection circuit 30.
As illustrated in
In the print system according to the fifth aspect, since the external control device 200 includes the single detection circuit 30 that performs the detection operation of the plurality of ink cartridges 20, it is possible to reduce the costs for the ink mounting unit 10 and the printer main body 100.
For example, when the printer main body 100 or the like is powered on (or the engine of a car is started), the process is started (step S100).
First, in step S101, a calibration is performed. Next, in step S102, the detection circuit 30 detects the liquid 29 in the liquid container 20 using the detection electrodes 40 (401, 402, . . . , 40n).
In step S103, the detection circuit 30 determines whether or not there is a difference in capacitance values of the detection electrodes 40 (401, 402, . . . , 40n) detected in the step S102.
When it is determined in the step S103 that there is no difference in capacitance values of the detection electrodes 40 (401, 402, . . . , 40n), the detection circuit 30 determines that the liquid container 20 is not tilted, and detects the remaining amount of the liquid 29 in a normal state (no-tilted state) (step S104).
When it is determined in the step S103 that there is a difference in capacitance values of the detection electrodes 40 (401, 402, . . . , 40n), the detection circuit 30 determines that the liquid container 20 is tilted, detects a tilt degree (angle and direction) of the liquid container 20 based on detected capacitance values (step S105), and detects the level (remaining amount) of the liquid 29 in response to the angle and direction of the tilt of the liquid container 20 (step S106).
When it is determined in the steps S104 and S106 that the liquid level is low, the detection circuit 30 may output a warning such as a warning message or a warning sound.
For example, when the printer main body 100 or the like is powered on or an ink cartridge is replaced with a new one, the process is started (step S200). Thereafter, identification is performed for all the liquid containers 20 mounted on the mounting part such as the ink mounting unit 10.
First, in step S201, the detection circuit 30 initializes a number counter n of the liquid container 20 by setting the number counter n to be zero.
Next, in step S202, the detection circuit 30 increases the number counter n of the liquid container 20 by one and starts processing of the nth liquid container 20.
In step S203, based on the arrangement patterns of the detection electrodes 40 (401, 402, . . . , 40n) of the nth liquid container 20, the detection circuit 30 determines whether or not the nth liquid container 20 is mounted in a predetermined position.
When it is determined in the step S203 that the arrangement pattern of the nth liquid container 20 does not match a predetermined arrangement pattern, the detection circuit 30 determines that the nth liquid container 20 is not mounted in the predetermined position (step S204), and outputs a warning such as a warning message or a warning sound (step S205).
When it is determined in the step S203 that the arrangement pattern of the nth liquid container 20 matches the predetermined arrangement pattern, the detection circuit 30 determines that the nth liquid container 20 is correctly mounted in the predetermined position, and then determines whether or not the number counter n of the liquid container 20 has reached the number of liquid containers 20 (step S206).
When it is determined in the step S206 that the number counter n of the liquid container 20 has not reached the number of liquid containers 20, the detection circuit 30 returns to the step S202 to perform the identification process of the next liquid container 20.
When it is determined in the step S206 that the number counter n of the liquid container 20 has reached the number of liquid containers 20, the detection circuit 30 determines that all the liquid containers 20 are correctly mounted in the predetermined positions, and the process is ended (step S207).
For example, when the printer main body 100 or the like is powered on (or the engine of a car is started), the process is started (step S300).
First, in step S301, the detection circuit 30 performs a calibration using the detection electrode 402, and sets and stores a reference capacitance value according to a state of the liquid container 20.
Next, in step S302, the detection circuit 30 detects the remaining amount of the liquid 29 while referring to the reference capacitance value and a previously detected capacitance value as necessary. The detection circuit 30 detects the remaining amount of the liquid 29 by determining whether or not there is a difference in capacitance values of the detection electrodes 401 and 402.
When it is determined in the step S302 that there is no difference in capacitance values of the detection electrodes 401 and 402, the detection circuit 30 determines that the liquid level is not yet low (not lower than the position of the detection electrode 401), and enters a standby state (step S303). Upon entering the standby state in the step S303, the detection circuit 30 detects the remaining amount of the liquid 29 regularly or irregularly, for example, using a timer (whether or not a predetermined period has elapsed) or an interrupt of an event (printing or the like) as a trigger.
When it is determined in the step S302 that there is a difference in capacitance values of the detection electrodes 401 and 402, the detection circuit 30 determines that the liquid level is low (lower than the position of the detection electrode 401) (step S304), and outputs a warning such as a warning message or a warning sound (step S305).
As described above, according to the first to third embodiments, it is possible to provide a liquid container, a liquid remaining amount detection circuit of the liquid container, a liquid remaining amount detection method, a liquid container identification method, an ink mounting unit, a printer, and a print system, which are capable of detecting the remaining amount of liquid such as ink with high precision with a simple and inexpensive mechanism and identifying a liquid container such as an ink cartridge with a simple and inexpensive mechanism.
As described above, although the first to third embodiments of the present disclosure has been illustrated, the description and drawings which constitute a part of this disclosure are presented by way of example only and should not be construed to limit the present disclosure. Various alternative embodiments, examples and operation techniques will be apparent to those skilled in the art from this disclosure.
For example, in the first to third embodiments, the ink for a printer and the fuel for a car have been described. However, the present disclosure can be equally applied to detection of a remaining amount of other fluids that can be detected by a capacitance method or a pressure-sensitive resistive film method.
Thus, the present disclosure encompasses various embodiments not described here.
The first to third embodiments are applicable to various application fields including a printer, a copying machine, a multifunction peripheral, a fuel cell of a car, a cash register at a retail store, a ticket machine at a restaurant, a ticket vending machine at a station or an airport, etc.
According to the present disclosure in some embodiments, it is possible to provide a liquid container, a liquid remaining amount detection circuit of the liquid container, a liquid remaining amount detection method, a liquid container identification method, an ink mounting unit, a printer, and a print system, which are capable of detecting the remaining amount of liquid such as ink with high precision with a simple and inexpensive mechanism and identifying a liquid container such as an ink cartridge with a simple and inexpensive mechanism.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosures. Indeed, the novel methods and apparatuses described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosures. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosures.
Number | Date | Country | Kind |
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2016-081816 | Apr 2016 | JP | national |