Patent Grant
9354601
This patent application is based on and claims priority pursuant to 35 U.S.C. §119(a) to Japanese Patent Application Nos. 2013-184896, filed on Sep. 6, 2013, and 2014-137617, filed on Jul. 3, 2014 in the Japan Patent Office, the entire disclosures of which are hereby incorporated by reference herein.
1. Technical Field
This disclosure relates to a liquid cooling device that cools a cooling target during a printing or copying operation, and an image forming apparatus that includes the liquid cooling device.
2. Related Art
Electrophotographic image forming apparatuses such as printers, facsimile machines, and copiers, typically employ an exposure device, a development device, a fixing device and so forth to process image formation with text, symbol, and the like on a recording medium, for example, a plain sheet and an OHP (overhead projector) sheet. These devices are known to generate heat during respective processes in the image formation.
To form a good image on the recording medium, these devices are adjusted to have a preferable temperature within a given range. To address this inconvenience, the image forming apparatuses include a cooling device to cool a cooling target of any part(s) of these devices when a temperature of the part(s) of the devices increases beyond the given range.
Various types of cooling devices are employed in image forming apparatuses. For example, there are a cooling device to cool a development device, a cooling device to cool a recording medium after an image is fixed by a fixing device, and multiple cooling devices to cool multiple laser diode control substrates of an exposure device. In an image forming apparatus, for example, liquid type cooling devices are employed to respectively cool the development device and the recording medium discharged from the fixing device and air type cooling devices are employed to cool the multiple laser diode control substrates of the exposure device.
At least one aspect of this disclosure provides a liquid cooling device including a heat receiving part and a heat releasing part. The heat receiving part includes a heat receiving unit to transport heat received from a cooling target to a coolant. The heat releasing part includes a heat releasing unit, a cooling fan, and an air flowing space. The heat releasing unit has a coolant flowing path into which the coolant with the heat transported at the heat receiving part flows and an air flowing path through which air passes and conducts heat exchange with the coolant. The cooling fan generates the flow of air that passes the air flowing path. The air flowing space has an air inlet port in which the air that passes through the air flowing path is taken in and an air outlet port through which the air that has passed through the air flowing path is exhausted. When the air flowing path has an upstream region and a downstream region along a coolant flowing direction of the coolant flowing path of the heat releasing part, air at high temperature flows into the upstream region of the air flowing path.
Further, at least one aspect of this disclosure provides an image forming apparatus including an image forming device that forms an image on a recording medium and the above-described liquid cooling device that cools the recording medium.
Further, at least one aspect of this disclosure provides a liquid cooling device including a heat receiving part and a heat releasing part. The heat receiving part includes a heat receiving unit to transport heat received from a cooling target to a coolant. The heat releasing part includes a heat releasing unit, a cooling fan, and an air flowing space. The heat releasing unit has a coolant inlet port into which the coolant with the heat transported at the heat receiving part flows, a coolant outlet port from which the coolant flows, and an air flowing path through which air passes and conducts heat exchange with the coolant. The cooling fan generates air that passes the air flowing path. The air flowing space has an air inlet port through which the air that passes through the air flowing path is taken in and an air outlet port through which the air that has passed through the air flowing path is exhausted. Air at high temperature flows in the air flowing path in a vicinity of the coolant inlet port according to a temperature distribution that varies across a direction perpendicular to a cooling air flowing direction of air that passes through the air flowing path.
Further, at least one aspect of this disclosure provides an image forming apparatus including an image forming device that forms an image on a recording medium and the above-described liquid cooling device that cools the recording medium.
Further, at least one aspect of this disclosure provides an image forming apparatus including a liquid cooling device, a heat emitting device, and a heated air outlet port. The liquid cooling device includes including a heat receiving part and a heat releasing part. The heat receiving part includes a heat receiving unit to transport heat received from a cooling target to a coolant. The heat releasing part includes a heat releasing unit, a cooling fan, and an air flowing space. The heat releasing unit has a coolant flowing path into which the coolant with the heat transported at the heat receiving part flows and an air flowing path through which air passes and conducts heat exchange with the coolant. The cooling fan generates air that passes the air flowing path. The air flowing space has an air inlet port through which the air that passes through the air flowing path is taken in and an air outlet port through which the air that has passed through the air flowing path is exhausted. The heat emitting device emits heat when fixing an image to a recording medium to be cooled by the liquid cooling device. The heated air outlet port is disposed in the air flowing space at one side in a width direction of the recording medium to exhaust air heated by the heat emitting device to an outside of the image forming apparatus. The heated air outlet port is located at an upstream side of the coolant flowing path in the coolant flowing direction.
A more complete appreciation of the disclosure and many of the advantages thereof will be obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
It will be understood that if an element or layer is referred to as being “on”, “against”, “connected to” or “coupled to” another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being “directly on”, “directly connected to” or “directly coupled to” another element or layer, then there are no intervening elements or layers present. Like numbers referred to like elements throughout. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.
Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layer and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
The terminology used herein is for describing particular embodiments and examples and is not intended to be limiting of exemplary embodiments of this disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Descriptions are given, with reference to the accompanying drawings, of examples, exemplary embodiments, modification of exemplary embodiments, etc., of an image forming apparatus according to exemplary embodiments of this disclosure. Elements having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted. Elements that do not demand descriptions may be omitted from the drawings as a matter of convenience. Reference numerals of elements extracted from the patent publications are in parentheses so as to be distinguished from those of exemplary embodiments of this disclosure.
This disclosure is applicable to any image forming apparatus, and is implemented in the most effective manner in an electrophotographic image forming apparatus.
In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes any and all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of this disclosure are described.
A description is given of an electrophotographic image forming apparatus 100 according to an example of the disclosure.
The image forming apparatus 100 may be a copier, a facsimile machine, a printer, a plotter, a multifunction peripheral or a multifunction printer (MFP) having at least one of copying, printing, scanning, facsimile, and plotter functions, or the like. According to the present example, the image forming apparatus 100 is an electrophotographic printer that forms color and monochrome toner images on a sheet or sheets by electrophotography.
More specifically, the image forming apparatus 100 functions as a printer. However, the image forming apparatus 100 can expand its function as a copier by adding a scanner as an option disposed on top of an apparatus body of the image forming apparatus 100. The image forming apparatus 100 can further obtain functions as a facsimile machine by adding an optional facsimile substrate in the apparatus body of the image forming apparatus 100.
Further, it is to be noted in the following examples that the term “sheet” is not limited to indicate a paper material but also includes OHP (overhead projector) transparencies, OHP film sheets, coated sheet, thick paper such as post card, thread, fiber, fabric, leather, metal, plastic, glass, wood, and/or ceramic by attracting developer or ink thereto, and is used as a general term of a recorded medium, recording medium, recording sheet, and recording material to which the developer or ink is attracted.
Now, a description is given of a configuration of the image forming apparatus 100 according to an example of the present embodiment with reference to
In the configuration according to this example of
The image forming apparatus 100 of this example includes an image forming part 10 having multiple image forming devices 9, and an intermediate transfer part 20 having an intermediate transfer body (i.e., an intermediate transfer belt 21) that transfers respective single color toner images formed in the multiple image forming devices. With this configuration, the image forming apparatus 100 functions as a tandem type image forming apparatus with an intermediate transfer method, in which respective single color toner images formed in the multiple image forming devices 9 aligned on a tensioned surface of the intermediate transfer body (i.e., an intermediate transfer belt 21) in a moving direction of the intermediate transfer body are primarily transferred and overlaid onto the intermediate transfer body sequentially to form a composite toner image, and then the composite toner image is secondarily transferred onto a recording medium (i.e., a sheet P).
A description is given of a basic configuration and functions of the image forming apparatus 100 with reference to
As illustrated in
The four image forming devices 9Y, 9C, 9M, and 9K form respective single color toner images of yellow (Y), cyan (C), magenta (M), and black (K) on photoconductors 1Y, 1C, 1M, and 1K, respectively. The optical writing device 11 is disposed above the image forming devices 9Y, 9C, 9M, and 9K and exposes respective surfaces of the photoconductors 1Y, 1C, 1M, and 1K, respectively, to form respective electrostatic latent images thereon.
It is to be noted that
Further, primary nip areas are arranged vertically below respective rotation centers of the photoconductors 1Y, 1C, 1M, and 1K in
As described above, the intermediate transfer part 20 includes the intermediate transfer belt 21. The intermediate transfer part 20 is disposed below the image forming part 10 to primarily transfer the respective single color toner images formed on the photoconductors 1Y, 1C, 1M, and 1K of the four image forming devices 9Y, 9C, 9M, and 9K sequentially onto the intermediate transfer belt 21. The intermediate transfer part 20 includes a drive roller 24, a tension roller 23, and a secondary transfer backup roller 22. The drive roller 24 is disposed on the left side of the intermediate transfer part 20 of
Further, the image forming devices 9Y, 9C, 9M, and 9K are disposed in this order from the left side of the image forming part 10 of
As described above, the image forming apparatus 100 further includes the primary transfer rollers. Hereinafter, the primary transfer rollers also referred to in a singular form, the primary transfer roller. The primary transfer roller functions as a primary transfer unit to transfer a toner image onto the surface of the intermediate transfer belt 21. The primary transfer rollers are disposed facing the photoconductors 1Y, 1C, 1M, and 1K of the image forming devices 9Y, 9C, 9M, and 9K, respectively, with the intermediate transfer belt 21 interposed therebetween. By using the primary transfer rollers, the primary transfer operation is performed to overlay the respective single color toner images formed on the image forming devices 9Y, 9C, 9M, and 9K, so that a composite color toner images is formed on the intermediate transfer belt 21
A tension roller 25 is disposed in contact with the outer circumference of the intermediate transfer belt 21 to apply a given belt tension force to the intermediate transfer belt 21 by pressing the intermediate transfer belt 21 inwardly.
Further, a belt cleaning device is disposed between the tension roller 25 and the secondary transfer backup roller 22. The belt cleaning device removes residual toner remaining on the intermediate transfer belt 21 after secondary transfer.
A secondary transfer roller 32 is disposed below the intermediate transfer part 20. The secondary transfer roller 32 forms a secondary transfer nip area with the intermediate transfer belt 21 that is pressed by the secondary transfer backup roller 22, so that the composite color toner image formed on the intermediate transfer belt 21 is secondarily transferred onto a sheet P that functions as a recording medium fed from a sheet tray 30.
A registration roller pair is disposed upstream from the secondary transfer roller 32 in a sheet conveying direction. The registration roller pair conveys the sheet P to the secondary transfer nip area in synchronized with movement of the composite color toner image formed on the intermediate transfer belt 21 toward the secondary transfer nip area.
By contrast, a fixing device 33 is disposed downstream from the secondary transfer roller 32 in the sheet conveying direction. The fixing device 33 functions as a heat generator including a heat roller and a pressure roller so as to fix the composite color toner image that is secondarily transferred onto the sheet P by application of heat and pressure.
Further, a sheet discharging port 35 is disposed downstream from the fixing device 33 in the sheet conveying direction. After completion of a fixing operation, the sheet P is discharged from the sheet discharging port 35 to an outside of an apparatus body 150.
Further, the sheet tray 30 is disposed below the secondary transfer roller 32 and the fixing device 33. The sheet tray 30 includes a feed roller and a separation roller and accommodates a stack of multiple sheets including the sheet P. The sheet P is separated from the stack of multiple sheets by the feed roller and the separation roller one by one and is then fed to a sheet conveying path 31.
When image data is sent from an external personal computer or other devices, the image forming apparatus 100 rotates the photoconductor 1 (i.e., the photoconductors 1Y, 1C, 1M, and 1K) of the image forming device 9 (i.e., the image forming devices 9Y, 9C, 9M, and 9K), so that the charger 2 (i.e., the chargers 2Y, 2C, 2M, and 2K) uniformly charges the corresponding surface of the photoconductor 1 (i.e., the photoconductors 1Y, 1C, 1M, and 1K). Thereafter, the optical writing device 11 disposed above the photoconductors 1Y, 1C, 1 M, and 1K emits laser light beams to irradiate the respective surfaces of the photoconductor 1 (i.e., the photoconductors 1Y, 1C, 1M, and 1K), so as to form respective electrostatic latent images based on the image data sent from the external personal computer or other devices. The electrostatic latent images are developed with respective toners by the development device 3 (i.e., the development devices 3Y, 3C, 3M, and 3Y).
The respective single color toner images formed on the surfaces of the photoconductors 1Y, 1C, 1M, and 1K are conveyed to the respective primary transfer rollers facing the photoconductors 1Y, 1C, 1M, and 1K via the intermediate transfer belt 21 along with rotation of the photoconductors 1Y, 1C, 1M, and 1K in a counterclockwise direction in
Further, in synchronization with conveyance of the toner image to the secondary transfer nip area, the sheet P is fed from the sheet tray 30 to the sheet conveying path 31 along with rotations of the feed roller and the separation roller. The sheet P standing by at the registration roller pair is conveyed to the secondary transfer nip area along with rotation of the registration roller pair. Then, the composite color toner image is transferred onto the sheet P that is conveyed to the secondary transfer nip area by the registration roller pair with the aid of a secondary transfer bias that is applied to the secondary transfer roller 32.
The sheet P having the composite color toner image thereon is conveyed along the sheet conveying path 31 to the fixing device 33 disposed downstream from the secondary transfer nip area in the sheet conveying direction. In the fixing device 33, the composite color toner image is fixed to the sheet P. The sheet P after the fixing operation is conveyed toward a sheet discharging roller disposed upstream from and adjacent to the sheet discharging port 35 in the sheet conveying direction, and is discharged along with rotation of the sheet discharging roller.
Residual toner, which remains on the photoconductors 1Y, 1C, 1M, and 1K without being transferred onto the intermediate transfer belt 21 at the primary transfer nip area, is removed by a photoconductor cleaning device that is disposed downstream from the respective primary transfer nip areas in the photoconductors 1Y, 1C, 1M, and 1K in the photoconductor rotation direction. Further, residual toner, which remains on the intermediate transfer belt 21 without being transferred onto the sheet P at the secondary transfer nip area, is also removed by a belt cleaning device. As a result, the image forming part 10 and the intermediate transfer part 20 become ready for a subsequent image forming operation.
Here, an electrophotographic image forming apparatus such as the image forming apparatus 100 according to this example illustrated in
However, when the electrophotographic image forming apparatus, which has an apparatus body including various image forming devices such as an exposure device, a development device, and a fixing device and an image reading device such as a scanner, performs image scanning and forming operations, the image forming devices generate heat and respective temperatures of the image forming devices increase.
Specifically, in the scanner that scans an original document, a scanner lamp and a scanner motor that drives the scanner lamp generate heat.
In the exposure device, a laser light source and a motor that drives a polygon mirror that rotates at high speed generate heat.
In the development device, a temperature of toner increases due to frictional heat by agitating developer including the toner when a toner charge polarity is applied to the developer and a temperature of a container of the development device that accommodates the developer.
In the fixing device, a temperature therearound increases due to heat generated by a heater that is a heat source to fix the toner image to a recording medium by application of heat and a temperature of a sheet reverse unit that is a sheet conveying path increases due to an increase in the recording medium after the fixing operation.
If the above-described heat stays in the apparatus body, various inconveniences are likely to cause.
For example, the temperature of toner increases to a temperature of or close to its softening temperature, image quality defect occurs and/or moving parts of a photoconductor unit, a development device, a toner container and so forth are locked to result in malfunction. Further, the increase in temperature of toner deteriorates oil for bearings and shortens mechanical life of a motor that functions as a power source to rotate each rotary body. Alternatively, if IC heat radiation on an electric substrate provided to each controller becomes small, a malfunction and a failure can occur. Further, resin products having a relatively low heatproof temperature can be deformed.
Further, when the recording media after the fixing operation are discharged to a sheet discharging tray and are stacked in layers, the accumulated stack of recording media can keep heat in the stack so as to soften the toner. Thus, with the toner adhered to a toner image formed on the recording medium, if different recording media are further accumulated in the sheet discharging tray, a pressure is caused by the force of gravity of the stack of recording media. This pressure can cause adjacent recording media of the stack in the sheet discharging tray to stick to each other, which is called as toner blocking. In this case, if the recording media are detached forcibly from each other, the toner image formed on both or either one of the adjacent recording media can be damaged or broken.
Recent image forming apparatuses available for higher speed image forming operations increase respective amounts of heat generation of process units/devices. At the same time, the size of an image forming apparatus has decreased, and therefore the process units/devices are provided close to each other in the apparatus body. Consequently, an increasing number of image forming apparatuses have process units/devices that require temperature control and a cooling device to cool the recording medium/media.
Further, it has been difficult for a conventional cooling fan with an air cooling method to sufficiently cool the process units/devices and the recording medium/media. Therefore, it is known that some image forming apparatuses employ cooling devices and components with a liquid cooling method as a more efficient cooling method.
It is also known that some image forming apparatuses employ different cooling devices including at least a liquid cooling device so as to cool multiple cooling targets. The “liquid cooling device” refers to a cooling device that includes coolant flowing path(s) on each of the cooling targets or on a heat receiving unit to closely or approximately contact the cooling targets directly or via a different member, so as to take heat from the cooling targets by flowing (supplying) coolant that has a lower temperature than a temperature of the cooling targets in the coolant flowing path(s).
Now, a description is given of a comparative configuration of a cooling device as a comparative example.
For example, cooling members and units included in a comparative developer cooling device 1050A illustrated in
Specifically, the comparative developer cooling device 1050A includes a liquid cooling duct 1061 that functions as an air flowing space having an interior space in which the radiator 1052 and a cooling fan 1056 are placed therein. The liquid cooling duct 1061 includes an air intake port 1062 and an air exhaust port 1063.
The developer cooling device 1050A further includes rubber tubes 1059. The rubber tubes 1059 are tubular members that function as outer coolant conduits to let the liquid coolant flow between an outlet of an upstream unit and an inlet of a downstream unit arranged in a coolant conveying direction, and that function as circulating paths to circulate the coolant by serially connecting a coolant feed pump 1051, the radiator 1052, cooling jackets 1057Y, 1057C, 1057M, and 1057K, and the reserve tank 1058 of the developer cooling device 1050A.
As described above, recent image forming apparatuses increase respective amounts of heat generation of process units/devices, and at the same time, the size of the image forming apparatus has reduced, and therefore the process units/devices are provided close to each other in the apparatus body. Accordingly, it is likely that a cooling air exhaust port of a cooling device that cools a different cooling target is disposed in the vicinity of an air intake port of a liquid cooling device.
For example, an image forming apparatus 1000 illustrated in
An air exhaust port 1093 is included in the fixing air cooling device 1090 and is disposed in the vicinity of an air intake port 1062 of the developer cooling device 1050B. The air exhaust port 1093 is an air exhaust part that functions as an outlet port to exhaust a heated air from the fixing part cooling device 1090.
A cooling air intake port 1092 is provided at one end of an air cooling duct 1091 to connect the air vent formed on the outer surface of the image forming apparatus 1000. The air exhaust port 1093 is provided at an opposite end of the air cooling duct 1091 and opposite to the cooling air intake port 1092, to connect the air vent. Further, an air cooling discharging fan 1096 is provided in the vicinity of an interior part of the air exhaust port 1093 to discharge the air in the air cooling duct 1091 from the air exhaust port 1093.
As the air cooling discharging fan 1096 is driven, outside air that is taken from an air intake port 1095 that is formed on the outer surface of the image forming apparatus 1000 via gaps formed between the fixing device 1033 and a fixing device receiving opening 1094 and outside air that is taken from the cooling air intake port 1092 of the air cooling duct 1091 are discharged from the air exhaust port 1093.
It is to be noted that arrows illustrated in
As described above, when the air exhaust port 1093 of the fixing part cooling device 1090 is disposed in the vicinity of the air intake port 1062 of the developer cooling device 1050B, air having a temperature raised by cooling the fixing device 1033 is exhausted from the air exhaust port 1093 of the fixing part cooling device 1090 and part of the air having the raised temperature is taken from the air intake port 1062 of the developer cooling device 1050B. Consequently, the cooling air that passes in paths (hereinafter, air flowing paths) between the cooling tubes and the cooling fins of the radiator 1052 can have a temperature distribution that is perpendicular to the flows of the cooling air.
Specifically, there are some regions (or areas) in the air flowing paths of the radiator where the cooling air is at relatively low temperature and relatively high temperature. In one region in the air flowing paths of the radiator 1052 flows the cooling air that is exhausted from the air exhaust port 1093 of the fixing part cooling device 1090 and that the temperature thereof increases. In another region in the air flowing paths of the radiator 1052 flows the cooling air that is taken from the outside of the image forming apparatus 1000 and that the temperature thereof is relatively low.
Further, due to heat exchange performed between the cooling air and a coolant that flows in the cooling tubes in the radiator 1052 (hereinafter, the coolant), the coolant is cooled and the temperature thereof falls as the coolant flows from an upstream side to a downstream side in a coolant flowing direction.
Further, as the radiator 1052 is a typical liquid cooling type radiator, the radiator cannot reduce the temperature of the coolant lower than the temperature of the cooling air.
Due to the above-described reasons, the developer cooling device 1050B of
In the region where the cooling air at high temperature flows in the air flowing paths of the radiator 1052, as a difference between the temperature of the air flowing paths and the temperature of the cooling air at high temperature becomes smaller, the heat exchange works less than the region in which the cooling air at low temperature flows in the air flowing paths. And, the temperature of the coolant in the vicinity of the coolant outlet port of the radiator that is disposed on a downstream side in the coolant flowing direction, which is the temperature of the coolant that flows out from the coolant outlet port of the radiator 1052, becomes higher than the temperature of the configuration that does not include the temperature distribution of the above-described cooling air.
As described above, as the temperature of the coolant that flows from the radiator increases, the heat exchange in cooling jackets 1057Y, 1057C, 1057M, and 1057K functioning as heat receiving units disposed in closely contact with development devices 1003Y, 1003C, 1003M, and 1003K in a heat receiving area 1066 to absorb heat of developer including toner that is a coolant target decreases. The heat receiving area 1066 functions as a heat receiving part. As a result, cooling performance of the developer cooling device 1050B that cools the developer including the toner decreases.
In order to compensate the decrease in cooling performance of the developer cooling device 1050B, it may need to raise the rotation speeds of a coolant feed pump 1051 that conveys the coolant and the cooling fan 1056 and/or to increase the size of the radiator 1052 at production design.
Accordingly, compared with the developer cooling device 1050A of
As a result of numerous studies of solving the above-described inconvenience, an efficient cooling method was found to perform an efficient cooling operation even when an air intake port that intakes air that passes in a heat releasing part 1060 is disposed in the vicinity of a cooling air exhaust port of a different cooling device.
Next, a description is given of reasons of the above-described inconveniences and outline of the suggested solutions, with reference to
Lines connecting diamond icons plotted in
When the cooling air does not have the temperature distribution, that is, when the cooling air is constant in the coolant flowing paths of the radiator, the temperature of the coolant lowers as the coolant flows from an upstream side (i.e., in the vicinity of the coolant inlet port) to a downstream side (i.e., in the vicinity of the coolant outlet port), as illustrated in
By contrast, when cooling air has the temperature distribution, the temperature distribution of the cooling air is reversed at the upstream side and the downstream side, as illustrated in
For example, as illustrated in
In
In a case of the graph of
However, in a region after the temperature of the cooling air at the downstream side in the coolant flowing direction has changed, the temperature of the cooling air that passes in the air flowing paths of the radiator is relatively high. Therefore, the difference of the temperature of the cooling air that passes the air flowing paths of the radiator and the temperature of the coolant that passes in the cooling tubes of the radiator may be smaller than the difference of the temperature of the cooling air and the temperature of the coolant in the graph of
Further, as illustrated in the graph of
Further, when the cooling air at high temperature that passes the air flowing paths of the radiator (e.g., the radiator 52) is narrow and the temperature of the coolant becomes lower than the cooling air at high temperature flows at a time when the temperature of the cooling air changes to the high temperature, a direction of heat exchange of the cooling air and the coolant is reversed. If the direction of heat exchange of the cooling air and the coolant is reversed, the temperature of the coolant that has been cooled to the temperature lower than the cooling air at high temperature is heated by the cooling air at high temperature, so as to increase to the temperature of the coolant.
By contrast, as illustrated in the graph of
Consequently, the cooling air at low temperature passes at the downstream side in the coolant flowing direction, and therefore the temperature of the cooling air that passes the air flowing paths of the radiator in the graph of
Due to the above-described reasons, the temperature of the coolant that flows out of the coolant outlet port is reduced more when the coolant flows in the configuration in which the cooling air at high temperature having the temperature distribution flows in the vicinity of the coolant inlet port in the air flow paths of the radiator than when the coolant flows in the configuration in which the cooling air at low temperature having the temperature distribution flows in the vicinity of the coolant inlet port in the air flow paths of the radiator.
It is to be noted that the temperature of the cooling air with reference to the graphs of
Further, compared with the configuration in which the low temperature cooling air having the temperature distribution flows in the vicinity of the coolant inlet port of the air flowing paths of the radiator, this configuration can prevent the raise of the rotation speeds of a coolant feed pump (e.g., the coolant feed pump 51) that conveys the coolant and a cooling fan (e.g., the cooling fan 56) and/or an increase in size of the radiator (e.g., the radiator 52) at production design.
Therefore, even if an air exhaust port (e.g., the air exhaust port 93) of a fixing part cooling device (e.g., the fixing part cooling device 90) is disposed in the vicinity of an air intake port (e.g., the air intake port 62) through which the air is taken in to pass in the air flowing paths of the radiator, this configuration can prevent the decrease in cooling efficiency of a developer cooling device (e.g., the developer cooling device 50) more than the configuration in which the cooling air at low temperature flows in the vicinity of the coolant inlet port of the air flowing paths.
Accordingly, the developer cooling device 50 according to the example illustrated in
Further, unless otherwise specified, the image forming apparatus 100 according to the following examples and a comparative cooling device described below share identical terms of units and components having common functions.
Next, a detailed description is given of a liquid type developer cooling device 50 included in the image forming apparatus 100 according to the example illustrated in
As illustrated in
Further, as illustrated in
The radiator 52 is disposed on the left side of the cooling jacket 57 in
The cooling fan 56 is arranged close to the radiator 52 to blow outside air to the radiator 52 so as to increase the cooling performance of the developer cooling device 50.
The liquid cooling duct 61 functions as an air flowing space having an interior space in which the radiator 52 and the cooling fan 56 are placed therein. The liquid cooling duct 61 includes the air intake port 62 and an air exhaust port 63.
As illustrated in
The cooling jackets 57Y, 57C, 57M, and 57K are made of aluminum. The radiator 52 uses aluminum corrugated fins. The coolant contains water and is used by adding propylene glycol and ethylene glycol in order to reduce a freezing temperature of the coolant.
It is to be noticed that the developer cooling device 50 according to the present example includes the reserve tank 58. However, the configuration of the developer cooling device 50 is not limited thereto. For example, a configuration of the developer cooling device 50 without the reserve tank 58 can be applied.
In the developer cooling device 50 according to the example of
As described above, the cooling jacket 57 is disposed in close contact with one side of the developer container of the development device 3 via a thermal conductive sheet with low hardness. Since a casing that forms the developer container of the development device 3 is aluminum having high thermal conductivity, the whole casing can cool the developer including the toner by cooling the side of the casing.
The coolant that has received heat of the toner (the developer) from the side of the developer container of the development device 3 at the cooling jacket 57 is cooled by heat exchange with cooling air in the air flowing path of the radiator.
The radiator 52 is disposed in the liquid cooling duct 61 including the air intake port 62 and the air exhaust port 63. The liquid cooling duct 61 is connected to an air vent that is formed on an outer surface of the apparatus body 150 of the image forming apparatus 100. By driving the cooling fan 56 in the liquid cooling duct 61, air that flows from the outside of the image forming apparatus 100 is drawn into the liquid cooling duct 61 to be a cooling air. When passing in the air flowing path of the radiator 52, the heat is exchanged between the coolant and the cooling air in the radiator 52. The air that has passed the radiator 52 is exhausted to the outside of the image forming apparatus 100 through the air exhaust port 63.
As described above, when the cooling fan 56 is driven, the cooling air that is developed by taking air that flows from the outside of the image forming apparatus 100 via the air intake port 62 generates forced heat convection transfer between the cooling air and the cooling tubes and the cooling fins, both of which are the coolant flowing paths of the radiator 52. By so doing, the temperature of the coolant that flows in the coolant conduit of the radiator 52 decreases.
As illustrated in
The toner of each single color is a cooling target of the developer cooling device 50 and is included in the developer contained in the respective developer container of the development device 3. Each toner is cooled with the above-described liquid cooling method.
By contrast, the air that flows around the fixing device 33, which is a cooling target of the fixing part cooling device 90, is cooled with a known air cooling method.
Specifically, the fixing part cooling device 90 cools the air around the fixing device 33 by exhausting the air from the air cooling discharging fan 96 to the outside of the image forming apparatus 100 as follows.
The fixing part cooling device 90 includes an air cooling duct 91. The air cooling duct 91 has a fixing device receiving opening 94 on top thereof. The fixing device receiving opening 94 is greater than a shape of a lower part of the fixing device 33, so that the lower part of the fixing device 33 is inserted into the air cooling duct 91 through the fixing device receiving opening 94.
A cooling air intake port 92 is provided at one end of the air cooling duct 91, which is The right side part of
As the air cooling discharging fan 96 is driven, outside air that is taken from an air intake port 95 that is formed on the outer surface of the apparatus body 150 of the image forming apparatus 100 via gaps formed between the fixing device 33 and the fixing device receiving opening 94 and outside air that is taken from the cooling air intake port 92 of the air cooling duct 91 are discharged from the air exhaust port 93.
When the outside air taken from the intake port 95 is drawn from the gaps between the fixing device 33 and the fixing device receiving opening 94, the outside air moves along side surfaces of an upper part and a top surface of the fixing device 33, so that the side surfaces of the upper part and the top surface of the fixing device 33 are cooled and, at the same time, air around the upper part of the fixing device 33 is cooled.
Further, when passing the lower part of the fixing device 33, the outside air taken from the cooling air intake port 92 of the air cooling duct 91 is drawn along the side surfaces of the lower part and the bottom surface of the fixing device 33. By so doing, the side surfaces of the lower part and the bottom surface of the fixing device 33 are cooled, while at the same time the air around the lower part of the fixing device 33 is cooled.
Accordingly, the air around the fixing device 33 is cooled by driving the air cooling discharging fan 96 with the above-described known air cooling method.
Consequently, the temperature of the air that is discharged from the air exhaust port 93 by driving the air cooling discharging fan 96 of the fixing part cooling device 90 is increased. When discharged from the air exhaust port 93, part of the air of raised temperature is taken in from the air intake port 62 of the liquid cooling duct 61 of the developer cooling device 50 since the air intake port 62 is disposed in the vicinity of the air exhaust port 93. As a result, the cooling air that passes from the air flowing path of the radiator 52 of the developer cooling device 50 has temperature distribution depending on the position of the air flowing path of the radiator 52 (e.g., a temperature distribution that is perpendicular to a cooling air flowing direction).
Specifically, the liquid cooling duct 61 as illustrated in
That is, the air passes in the air flowing paths 500 including each of the cooling fins provided between adjacent cooling conduits and each of openings between the cooling fins. The radiator 52 has a configuration in which the coolant flows in the multiple coolant conduits 55 of the radiator 52 such that the temperature of the air that flows in each of the air flowing paths 500 is higher in the region A than in the region B.
Accordingly, by including the above-described radiator 52, the coolant moves from the region A where the temperature of the cooling air that passes in the air flowing paths of the radiator 52 is high to the region B where the temperature of the cooling air is low. Therefore, the difference of temperature of the cooling air that exchanges heat with the coolant can be most increased. Therefore, even if the cooling air that passes through the air flowing paths of the radiator 52 has temperature distribution, the temperature of the coolant can be decreased most efficiently.
Further, by including the developer cooling device 50, the image forming apparatus 100 according to the example illustrated in
Next, a description is given of a different configuration of the image forming apparatus 100 according an example of this disclosure with reference to
The elements or units of the image forming apparatus 100 according to this example illustrated in
As illustrated in
The first radiator 52a and the second radiator 52b are heat releasing units. The first radiator 52a includes the first coolant conduits 55a and the air flowing paths 500. The second radiator 52b includes the second coolant conduits 55b and air flowing paths 500. The liquid cooling duct 61 includes the air intake port 62 and the air exhaust port 63. The first radiator 52a, the second radiator 52b, and the cooling fan 56 are disposed inside the liquid cooling duct 61 having the air intake port 62 and the air exhaust port 63 which are connected to an air vent that is formed on an exterior of the image forming apparatus 100.
Then, the cooling fan 56 intakes air outside the image forming apparatus 100 inside the liquid cooling duct 61 to be a cooling air. When the air passes through air flowing paths of the first radiator 52a and the second radiator 52b, heat exchange is performed between the coolant and the cooling air in the radiators 52a and 52b. Consequently, the air that has passed in the first radiator 52a and the second radiator 52b is exhausted from the air exhaust port 63 to the outside of the image forming apparatus 100.
Similar to the developer cooling device 50 according to the above-described example illustrated in
Further, the liquid cooling duct 61 has a configuration as illustrated in
Further, the coolant flows in from the coolant inlet port 53a of the first radiator 52a and is divided in a coolant divider 510a to travel along arrows in the drawing in multiple coolant conduits 55a aligned in parallel to each other. The coolant divider 510a is connected to the coolant inlet port 53a and the multiple coolant conduits 55a. The multiple coolant conduits 55a function as coolant flowing paths of the coolant in the radiator 52a. After flowing in the multiple coolant conduits 55a, the coolant is merged in a coolant merger 520a and flows out (is discharged) from a coolant outlet port 54a of the first radiator 52a. The coolant merger 520a is connected to the multiple coolant conduits 55a and the coolant outlet port 54a.
Further, the coolant flows out from the coolant outlet port 54a of the first radiator 52a through the rubber tube 59. One end of the rubber tube 59 is connected to the coolant outlet port 54a of the first radiator 52a and the other end of the rubber tube 59 is connected to the coolant inlet port 53b of the second radiator 52b . The coolant entered the coolant inlet port 53b of the second radiator 52b is divided in a coolant divider 510b to travel along arrows in the drawing in the multiple coolant conduits 55b aligned in parallel to each other in the second radiator 52b. The coolant divider 510b is connected to the coolant inlet port 53b and the multiple coolant conduits 55b. After flowing in the multiple coolant conduits 55b, the coolant is merged in a coolant merger 520b and flows out (is discharged) from the coolant outlet port 54b of the second radiator 52b. The coolant merger 520b is connected to the multiple coolant conduits 55b and the coolant outlet port 54b.
Specifically, the first radiator 52a and the second radiator 52b are serially connected by the rubber tubes 59 so that the coolant enters from the coolant inlet port 53a of the first radiator 52a and exits from the coolant outlet port 54b of the second radiator 52b.
As described above, by including the first radiator 52a and the second radiator 52b, the developer cooling device 50 according to the example illustrated in
Regarding the cooling air that flows in the air flowing paths of the first radiator 52a and the second radiator 52b serially connected to each other, the cooling air at high temperature in the air flowing paths of the first radiator 52a that is disposed at the upstream side of the coolant conduits in the cooling air flowing direction. As the coolant flows as described above, the cooling air high temperature can act on the first radiator 52a at the upstream side of the coolant conduits in the heat releasing part 60 reliably.
Therefore, when compared with the configuration in which the developer cooling device has no temperature distribution and the configuration in which the low temperature cooling air flows in the first radiator 52a, the configuration of the two radiators 52a and 52b illustrated in
In addition, the difference of the temperature of the cooling air and the temperature of the coolant in the second radiator 52b can be greater than the configuration in which the developer cooling device has no temperature distribution and the configuration in which the cooling air at high temperature flows in the second radiator 52b. Accordingly, the configuration provided with the first radiator 52a and the second radiator 52b can increase the difference of the temperature of the cooling air and the temperature of the coolant, and therefore the temperature of the coolant can be decreased in comparison with the configuration in which the cooling air at high temperature flows in the second radiator 52b.
For the above-described reasons, the configuration in which the cooling air at high temperature in the air flowing paths of the first radiator 52a can lower the temperature of the coolant that is discharged from the coolant outlet port 54b of the second radiator 52b more than the configuration in which the cooling air at low temperature in the air flowing paths of the first radiator 52a. Specifically, the configuration in which the cooling air at high temperature having the temperature distribution flows in the air flowing paths of the first radiator 52a can restrain the decrease in cooling performance of the developer cooling device 50 more than the configuration in which the cooling air at lower temperature having the temperature distribution flows in the air flowing paths of the first radiator 52a.
Accordingly, even when the developer cooling device 50 includes the heat releasing part 60 including the first radiator 52a and the second radiator 52b and the air exhaust port 93 of the fixing part cooling device 90 is disposed close to the air intake port 62 that intakes air that passes in the heat releasing part 60, the decrease in cooling performance can be prevented.
Next, a description is given of a different configuration of the image forming apparatus 100 according an example of this disclosure with reference to
The elements or units of the image forming apparatus 100 according to this example illustrated in
As illustrated in
As illustrated in
The upper cooling member 77a that functions as an upper heat receiving unit to draw heat from the upper face of the sheet P is disposed on an inner circumferential surface of the upper conveying belt 83, and the lower cooling member 77b that functions as a lower heat receiving unit to draw heat from the lower face of the sheet P is disposed on an inner circumferential surface of the lower conveying belt 86.
Respective positions of the upper cooling member 77a and the lower cooling member 77b are shifted in a sheet conveying direction of the sheet P. Further, a lower surface of the upper cooling member 77a is an upper heat absorbing surface 78a having a convex shape and an upper surface of the lower cooling member 77b is a lower heat absorbing surface 78b having a convex shape. The upper heat absorbing surface 78a is a slightly outwardly extended surface on which an inner circumference of the upper conveying belt 83 slides. The lower heat absorbing surface 78b is a slightly outwardly extended surface on which an inner circumference of the lower conveying belt 86 slides. It is to be noted that the shape of the heat absorbing surfaces are not limited to a convex shape. For example, the heat absorbing surface of the above-described configuration can be a flat shape, for example. Further, both the upper cooling member 77a and the lower cooling member 77b includes coolant conduits inside.
The upper belt unit 82 includes four belt tension rollers 84a, 84b, 84c, and 84d. The upper conveying belt 83 is spanned around the belt tension rollers 84a, 84b, 84c, and 84d to endlessly move in a clockwise direction indicated by arrow DB in
By contrast, the lower belt unit 85 includes four belt tension rollers 87a, 87b, 87c, and 87d. The lower conveying belt 86 is spanned around the belt tension rollers 87a, 87b, 87c, and 87d to endlessly move in a counterclockwise direction indicated by arrow DC in
In accordance to endless rotations of the upper conveying belt 83 and the lower conveying belt 86, the sheet P is conveyed in a direction indicated by arrow DA in
It is to be noted that, in order to drive each conveying belt, the belt tension roller 87a of the lower belt unit 85 functions as a drive roller and the belt tension rollers 87b, 87c, and 87d of the lower belt unit 85 function as driven rollers, so that a drive motor rotates the belt tension roller 87a to move the lower conveying belt 86 endlessly. Further, the belt tension rollers 84a, 84b, 84c, and 84d extending the upper conveying belt 83 which function as driven rollers, so that the upper conveying belt 83 that contacts the lower conveying belt 86 directly or via the sheet P is moved endlessly.
Next, a detailed description is given of the sheet cooling device 70 according to
As illustrated in
The sheet cooling part 71 absorbs (receives) heat from the sheet P (the cooling target) having the high temperature after the fixing operation at the fixing device 33. The upper cooling member 77a and the lower cooling member 77b are included in the sheet cooling part 71 and function as heat receiving units. The radiator 52 is a heat releasing unit of the heat releasing part 60 to release heat absorbed by the sheet cooling part 71. The cooling fan 56 causes outside air to hit the radiator 52 forcibly, so that the cooling performance of the sheet cooling device 70 is enhanced. The coolant feed pump 51 functions as a coolant feeding unit to circulate the coolant between the upper cooling member 77a and the lower cooling member 77b of the sheet cooling part 71 and the radiator 52 of the heat releasing part 60. The reserve tank 58 reserves the coolant therein and can be detached during maintenance.
As illustrated in
It is to be noted that each of the multiple rubber tubes 59 connects other cooling devices and components as follows, thereby forming the circulating path of the coolant. Specifically, of the multiple rubber tubes 59, one rubber tube 59 connects a liquid outlet port of the coolant feed pump 51 and the coolant inlet port 53 (refer to
Next, a description is given of operations of the sheet cooling device 70 having the above-described configuration.
When cooling the sheet P, that is, when holding the sheet P by the belt conveying unit 81, the upper belt unit 82 and the lower belt unit 85 are disposed close to each other, as illustrated in
In the sheet cooling device 70 according to this example, when the sheet P is held and conveyed by the belt conveying unit 81 of the sheet cooling part 71, the belt conveying unit 81 receives heat from the sheet P. Therefore, the coolant is circulated between the upper cooling member 77a and the lower cooling member 77b of the belt conveying unit 81 and the radiator 52 by driving the coolant feed pump 51. Specifically, driving of the coolant feed pump 51 causes the coolant to flow in the coolant conduits of the upper cooling member 77a and the lower cooling member 77b.
At this time, the inner circumferential surface of the upper conveying belt 83 of the upper belt unit 82 slides on the upper heat absorbing surface 78a of the upper cooling member 77a and the inner circumferential surface of the lower conveying belt 86 of the lower belt unit 85 slides on the lower heat absorbing surface 78b of the lower cooling member 77b.
With this configuration, the lower cooling member 77b receives heat of the sheet P from the lower surface of the sheet P via the lower conveying belt 86 and the upper cooling member 77a receives heat of the sheet P from the upper surface of the sheet P via the upper conveying belt 83. Then, the coolant transfers the amount of heat of the sheet P received by the upper cooling member 77a and the lower cooling member 77b to the outside of the image forming apparatus 100, thereby maintaining relatively low temperature of the upper cooling member 77a and the lower cooling member 77b.
Specifically, by driving the coolant feed pump 51, the coolant circulates between the upper cooling member 77a and the lower cooling member 77b of the sheet cooling part 71 and the radiator 52. According to this circulation, the coolant that flows in the coolant conduits of the upper cooling member 77a and the lower cooling member 77b absorbs heat from the upper cooling member 77a and the lower cooling member 77b, and therefore the temperature of the coolant increases. The amount of heat of the coolant is released to the outside of the image forming apparatus 100 when the coolant passes in the radiator 52, so that the temperature of the coolant decreases. Then, when the coolant having the low temperature flows in the coolant conduits of the upper cooling member 77a and the lower cooling member 77b again, the coolant receives the heat of the sheet P received by the upper cooling member 77a and the lower cooling member 77b via the upper conveying belt 83 and the lower conveying belt 86.
By repeating the above-described cycle of the coolant, the sheet P is cooled from the upper side and the lower side thereof.
In the sheet cooling device 70 according to this example, cooling of the sheet P as described above can prevent the sheet P from being stacked in the sheet discharging tray while the sheet P keeps the heat. Consequently, the toner blocking can be prevented effectively, so that the sheet P can be stacked in the sheet discharging tray while adjacent stacked sheets P do not stick to each other.
As illustrated in
The sheet P as a cooling target of the sheet cooling device 70 is cooled with the liquid cooling method as described above.
By contrast, the air around the fixing device 33 that is a cooling target of the fixing part cooling device 90 is cooled with a known air cooling method.
It is to be noted that the fixing part cooling device 90 according to this example illustrated in
Consequently, the temperature of the air that is discharged from the air exhaust port 93 by driving the air cooling discharging fan 96 of the fixing part cooling device 90 is increased. When discharged from the air exhaust port 93, part of the air having the temperature raised by cooling the fixing device 33 is taken in from the air intake port 62 of the liquid cooling duct 61 of the sheet cooling device 70 since the air intake port 62 is disposed in the vicinity of the air exhaust port 93. As a result, the cooling air that passes from the air flowing paths of the radiator 52 of the sheet cooling device 70 has temperature distribution depending on the position of the air flowing paths of the radiator 52.
Specifically, the liquid cooling duct 61 as illustrated in
That is, while the coolant flows in the radiator 52 by entering from the coolant inlet port 53, passing in the multiple coolant conduits 55 and the cooling fins of the air flowing paths 500 through which the air flows, and exiting from the coolant outlet port 54, the coolant flows from the region A having the cooling air at high temperature to the region B having the cooling air at low temperature.
Accordingly, by including the above-described radiator 52, the coolant moves from the region A where the temperature of the cooling air that passes through the air flowing paths 500 of the radiator 52 is high to the region B where the temperature of the cooling air is low. Therefore, the difference of temperature of the cooling air that exchanges heat with the coolant can be most increased. Therefore, even if the cooling air that passes through the air flowing paths 500 of the radiator 52 have temperature distribution, which is the same as the example illustrated in
Next, a description is given of a different configuration of the image forming apparatus 100A according an example of this disclosure with reference to
Same as the image forming apparatus 100, the image forming apparatus 100A may be a copier, a facsimile machine, a printer, a plotter, a multifunction peripheral or a multifunction printer (MFP) having at least one of copying, printing, scanning, facsimile, and plotter functions, or the like. According to the present example, the image forming apparatus 100A is an electrophotographic printer that forms color and monochrome toner images on a sheet or sheets by electrophotography.
More specifically, the image forming apparatus 100A functions as a printer. However, the image forming apparatus 100A can expand its function as a copier by adding a scanner as an option disposed on top of an apparatus body of the image forming apparatus 100A. The image forming apparatus 100A can further obtain functions as a facsimile machine by adding an optional facsimile substrate in the apparatus body of the image forming apparatus 100A.
The elements or units of the image forming apparatus 100A according to this example illustrated in
As illustrated in
As illustrated in
As illustrated in
As the cooling fan 56 rotates, the air outside of the image forming apparatus 100A is drawn from the first air intake port 62a into the first chamber 61a. The air taken into the first chamber 61 a flows through an opening 198 that is provided on the back 100b of the image forming apparatus 100A to the second chamber 61b as indicated by arrow X1 as illustrated in
Further, as the cooling fan 56 rotates, the air outside of the image forming apparatus 100A is drawn from the second air intake port 62b. The air taken into the second air intake port 62b is guided to the second chamber 61b (refer to
As illustrated in
The following description shows reasons why the temperature of the cooling air that passes in the region A is higher than the temperature of the other areas or regions.
The radiator 52 illustrated in
By contrast, the cooling air from the first air intake port 62a at the lower part of the radiator 52 moves downwardly in the second chamber 61b and flows into the radiator 52. While moving in the second chamber 61b, the cooling air from the first air intake port 62a at the lower part of the radiator 52 is mixed with the cooling air from the second air intake port 62b at the lower part of the radiator 52 sufficiently, so as to have uniform temperature distribution. As a result, the temperature of the cooling air at the lower part of the radiator 52 does not become high.
For the above-described reasons, the temperature of the cooling air that passes in the upper part of the radiator 52 and in the region A on the cooling air exhaust port side becomes higher than the temperature of the other areas or regions.
Accordingly, the radiator 52 in this example illustrated in
Next, a description is given of a different configuration of the image forming apparatus 100A according an example of this disclosure with reference to
The elements or units of the image forming apparatus 100A according to this example illustrated in
In this example, the air cooling duct 91 of the fixing part cooling device 90 projects from the back 100b of the image forming apparatus 100 to the same position as the projection 165 of the sheet cooling device 70. The air cooling duct 91 has a projecting part that projects from the back 100b of the image forming apparatus 100. The projecting part of the air cooling duct 91 has a shape bending at a right angle toward an opposite side with respect to the sheet discharging side and the air exhaust port 93 extends in a direction perpendicular to the back 100b of the image forming apparatus 100.
According to this configuration, when the warm air exhausted from the air exhaust port 93 after cooling the fixing device 33 is drawn to the first air intake port 62a, an amount of the warm air drawn to the first air intake port 62a can be reduced more than the amount of air in the example illustrated in
Next, a description is given of a different configuration of the image forming apparatus 100A according an example of this disclosure with reference to
The elements or units of the image forming apparatus 100A according to this example illustrated in
As illustrated in
The block diagram illustrated in
As illustrated in
Further, the cooling device controller 120 is connected to a belt controller 113 and a pump controller 111. The belt controller 113 controls the drive motor 174 to rotate the upper conveying belt 83 of the upper belt unit 82 of the belt conveying unit 81 and the lower conveying belt 86 of the lower belt unit 85 of the belt conveying unit 81. The pump controller 111 controls the coolant feed pump 51 of the sheet cooling device 70.
The cooling device controller 120 includes a CPU (central processing unit), a RAM (random access memory), a ROM (read only memory), and so forth. Information of drive members obtained by tests based on respective conditions is stored in the RAM and calculated based on a program stored in the ROM, so that driving of each of the drive members is controlled via a corresponding controller.
Here, in the present example, the cooling performance of the sheet cooling device 70 is changed based on information input by a user who is an operator via the control panel 220 that functions as an operation panel according to the type of the sheet P. For example, when setting respective sheets P in the two sheet trays 30 provided to the image forming apparatus 100A, the user operates the control panel 220 to input the type of the sheet P set in the respective sheet trays 30. The information related to the types of the respective sheets P inputted via the control panel 220 is associated with the corresponding sheet tray 30 and stored in a non-volatile memory. When forming an image, the apparatus controller 210 reads information related to the types of the respective sheets P set in the sheet trays 30 based on designated information of the corresponding sheet tray 30 and sends the appropriate information to the cooling device controller 120. The cooling device controller 120 controls the cooling fans 56-1 through 56-8 via the fan controller 112 based on the information related to the sheet P inputted from the apparatus controller 210. By so doing, the sheet P can be cooled with the cooling performance of the cooling device according to the type of the sheet P used for image formation. Accordingly, the sheet P used for image formation can be cooled efficiently.
Specifically, by changing the number of rotation of the entire cooling fans 56-1 through 56-8 and/or by controlling ON/OFF of rotation of part of the cooling fan 56, the cooling performance of the cooling device can be changed. For example, when handling a sheet that is relatively difficult to be cooled, the whole cooling fans 56-1 through 56-8 are rotated at the maximum number of rotations or all the cooling fans 56-1 through 56-8 are turned on. By contrast, when handling a sheet that is relatively easy to be cooled, the whole cooling fans 56-1 through 56-8 are rotated at a reduced number of rotations or all the cooling fans 56-1 through 56-8 are turned off.
It is preferable that the cooling fan to be rotated at a reduced number of rotations or be turned off is disposed facing a region of the radiator 52 through which the cooling air at high temperature passes. Specifically, the cooling fan 56-1 or the cooling fan 56-5 disposed in the vicinity of the coolant inlet port 53 is rotated at a reduced number of rotations or is turned off. By reducing the number of rotations or by turning off the cooling fan 56-1 or the cooling fan 56-5, an amount of outside air taken in through the first air intake port 62a on the side of the air exhaust port 93 can be decreased. As a result, taking in part of the air at high temperature from the first air intake port 62a after cooling the fixing device 33 can be prevented.
In the above-described examples, the disclosure is applied to the image forming apparatuses 100 and 100A, each of which is a printer and can function as a multifunctional image forming apparatus including functions of a copier and a facsimile machine by embedding optional substrate having functions of a scanner and a facsimile machine into the apparatus body 150. However, the disclosure is not limited thereto. For example, as illustrated in
Further, in the above-described examples, the disclosure is applied to the developer cooling device 50 and the sheet cooling device 70. However, the disclosure is not limited thereto. For example, the optical writing device 11 provided to the image forming apparatus of
Further, the image forming apparatuses 100 and 100A include the fixing part cooling device 90 that cools the air as the cooling target that flows around the fixing device 33, besides the developer cooling device 50 and the sheet cooling device 70, both of which function as a liquid cooling device. However, this disclosure is not limited to this configuration but can be applied to an image forming apparatus in which multiple cooling devices are provided to cool multiple cooling targets.
Further, the image forming apparatuses 100 and 100A include the air intake port 62 as a single air inlet port and the air exhaust port 63 as a single air outlet port in the liquid cooling duct 61 provided to the heat releasing part 60 of the developer cooling device 50 and the sheet cooling device 70. However, this disclosure is not limited to this configuration but can be applied to an image forming apparatus in which at least either one of the air intake port 62 and the air exhaust port 63 includes multiple ports when a large amount of heat of the cooling device is required to cool the cooling target.
In these cases, the cooling air at high temperature flows at the upstream side of the radiator in the coolant flowing direction of the coolant that flows in the vicinity of the coolant inlet port or in the coolant conduits according to the temperature of the cooling air that passes through the air flowing paths of the radiator that functions as a heat releasing unit.
Further, the image forming apparatuses 100 and 100A include the liquid cooling duct 61 that functions as an air flowing space having the air intake port 62 and the air exhaust port 63 provided to the heat releasing part 60 of the developer cooling device 50 and the sheet cooling device 70. However, this disclosure is not limited to this configuration. For example, this disclosure can be applied to an image forming apparatus in which a different unit such as an inspection panel that is disposed as an exterior unit of the image forming apparatus is included as the part or entire of the air flowing space, an air intake port and an air exhaust port are provided to the air flowing space, and the heat releasing unit and the cooling fan are also provided to the image forming apparatus.
Further, the liquid cooling device of the image forming apparatuses 100 and 100A, such as the developer cooling device 50 of the image forming apparatus 100 and the sheet cooling device 70 of the image forming apparatus 100A, cools one type of a cooling target. However, this disclosure is not limited to this configuration. For example, this disclosure can be applied to a liquid cooling device that can cool various types of cooling targets, which are various types of adjacent devices, units, and members to be cooled.
Further, the image forming apparatuses 100 and 100A include the fixing part cooling device 90 that functions as a cooling device in which air having a temperature raised by cooling the fixing device 33 is exhausted from the air exhaust port 93 and is taken in through the air intake port 62. However, this disclosure is not limited to this configuration. For example, this disclosure can be applied to a liquid sheet cooling device in which the air having the raised temperature exhausted from an air exhaust port is taken in by an air intake port of a liquid developer cooling device.
Further, the disclosure has been described to apply to the tandem-type image forming apparatuses 100 and 100A (and 110) having an intermediate transfer method. However, this disclosure is not limited to this configuration but can be applied to any one of a tandem-type image forming apparatus having a direct transfer method, an image forming apparatus having a single image forming part (e.g., a single photoconductor), and an image forming apparatus having a revolver and an intermediate transfer method.
The above-described embodiments are illustrative and do not limit this disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements of at least one of features of different illustrative and exemplary embodiments herein may be combined with each other, and/or substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited by the embodiments and thus may be preferably set. It is therefore to be understood that within the scope of the appended claims, the disclosure of this disclosure may be practiced otherwise than as specifically described herein.
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