Aspects of the disclosure relate to windows and more specifically to dimmable windows.
Dimmable windows have the potential for providing adjustable tinting, e.g., to adapt to environmental conditions and/or user preference. Existing dimmable windows typically utilize electrochromic glass, which is based on what is known as a redox chemical reaction in certain types of materials, such as various metal oxides, to change the optical color or opacity of the material in response to the application of an electrical field. However, electrochromic glass and other solutions that rely on electrochromism typically suffer slow response times associated with the redox chemical reaction. Typical response times can be on the order of several minutes or more than ten minutes. Such slow response times can be inconvenient and frustrating to a user, especially in circumstances where unwanted light suddenly appears and changes to shading or tinting are needed quickly. Use cases such as vehicular windows are particularly problematic. Unlike a building, a vehicle can quickly change its position and orientation. For example, a vehicular window that is not exposed to sun light in one moment can suddenly become exposed to strong sun light in the very next moment, e.g., when the vehicle makes a turn or exits a shadow cast by a tall building or other structure. The vehicular window can just as quickly become not exposed to sunlight again when the vehicle makes another change in its position and/or orientation. An electrochromic window, with its slow response time, simply cannot keep up with such quick transitions and the need to adjust tinting levels dynamically. However, specific challenges exist for other types of dimmable window technology especially given certain application-specific demands. There is thus a need for improved dimmable windows, especially in applications where quick response time dynamic adjustment is desired.
An apparatus having a multi-layer structure for providing a dimmable window operation is provided. The apparatus includes a first rigid substrate; a second rigid substrate coupled to the first rigid substrate at a perimeter region of the multi-layer structure, to maintain a separation between the first rigid substrate and the second rigid substrate; and a liquid crystal (LC) film positioned within the separation between the first rigid substrate and the second rigid substrate, wherein the LC film is coupled to either the first rigid substrate or the second rigid substrate at an inner region of the multi-layer structure to define a gap between the LC film and another one of the first rigid substrate and the second rigid substrate, and wherein the gap is not occupied by a solid material or a liquid material.
In some embodiments, the LC film is coupled to the first rigid substrate at the inner region of the multi-layer structure, and the gap is defined between the LC film and the second rigid substrate; or the LC film is coupled to the second rigid substrate at the inner region of the multi-layer structure, and the gap is defined between the LC film and the first rigid substrate.
In some embodiments, the first rigid substrate defines a convex exterior surface of the multi-layer structure, and the second rigid substrate defines a concave interior surface of the multi-layer structure.
In some embodiments, the gap is characterized by a separation distance ranges from 0.1 millimeter to 4 millimeters.
In some embodiments, the gap is configured to maintain a vacuum.
In some embodiments, the gap is filled with at least one gas, and the at least one gas comprises argon gas, or an air mixture including nitrogen gas and oxygen gas.
In some embodiments, the apparatus includes a perimeter support member positioned at the perimeter region of the multi-layer structure and configured to couple the first rigid substrate to the second rigid substrate; wherein the first rigid substrate, the second rigid substrate, and the perimeter support member are configured to maintain airtightness of the separation between the first rigid substrate and the second rigid substrate.
In some embodiments, the first rigid substrate comprises a first glass layer, a second glass layer, and a laminate layer between the first glass layer and the second glass layer.
In some embodiments, the laminate layer comprises a polyvinyl butyral (PVB) material.
In some embodiments, the first rigid substrate comprises a tempered glass layer.
In some embodiments, the second rigid substrate comprises a non-glass layer, wherein the non-glass layer comprises a polycarbonate (PC) material.
In some embodiments, the multi-layer structure is configured for installation in a vehicle, the first rigid substrate is configured to face an exterior environment of the vehicle, and the second rigid substrate is configured to face an interior environment of the vehicle.
In some embodiments, the multi-layer structure is configured as a sunroof, a side window, a rear windshield, or a front windshield of the vehicle.
Another apparatus having a multi-layer structure for providing a dimmable window operation is provided. The apparatus includes a first rigid substrate; a second rigid substrate coupled to the first rigid substrate at a perimeter region of the multi-layer structure, to maintain a separation between the first rigid substrate and the second rigid substrate; a liquid crystal (LC) film positioned within the separation between the first rigid substrate and the second rigid substrate; and a laminate layer positioned between the LC film and the first rigid substrate. The LC film spans an inner region of the multi-layer structure and is coupled to the second rigid substrate at the inner region of the multi-layer structure. The LC film interfaces with the laminate layer at the inner region of the multi-layer structure. The laminate layer interfaces with the first rigid substrate at both the inner region of the multi-layer structure and the perimeter region of the multi-layer structure. The laminate layer interfaces with the second rigid substrate at the perimeter region of the multi-layer structure.
In some embodiments, the laminate layer comprises a solid material or a liquid material.
In some embodiments, the laminate layer comprises a polyvinyl butyral (PVB) material.
In some embodiments, the LC film is coupled, by an optically clear adhesive (OCA) film, to the second rigid substrate at the inner region of the multi-layer structure.
In some embodiments, the second rigid substrate comprises a non-glass layer.
In some embodiments, the non-glass layer comprises a polycarbonate (PC) material.
In some embodiments, the first rigid substrate defines a convex exterior surface of the multi-layer structure. The second rigid substrate defines a concave interior surface of the multi-layer structure.
Several illustrative embodiments will now be described with respect to the accompanying drawings, which form a part hereof. While particular embodiments, in which one or more aspects of the disclosure may be implemented, are described below, other embodiments may be used and various modifications may be made without departing from the scope of the disclosure or the spirit of the appended claims.
In an embodiment, a layered structure according to an aspect of the disclosure is configured as a sunroof 102. Generally speaking, governmental safety regulations that prohibit or limit the degree of tinting in automobiles typically do not apply to sunroofs. Also, sunlight near or around midday, when sun rays are the strongest, can affect sunroofs more than other types of windows. As such, dimming windows according to aspects of the disclosure, with their benefit to controllably block out or lessen the effects of sun rays, may have particularly high levels of installation as sunroofs.
In another embodiment, a layered structure according to an aspect of the disclosure is configured as a side window 104. Some governmental safety regulations may exist regarding tinting for side windows in automobiles. Often, such regulations do not prohibit tinting but merely limit the degree of tinting for side windows. Here, a dimmable window according to embodiments of the present disclosure may serve to provide protection from sun rays and/or provide privacy for occupants of the vehicle 100. The ability to control the degree of tinting also makes conformance to governmental safety regulations regarding specific degrees of tinting more easily achieved.
In yet other embodiments, a layered structure according to an aspect of the disclosure is configured as a rear windshield 106 or a front windshield 108. Many governmental safety regulations currently prohibit tinting for front windshields or rear windshields in automobiles. Highly controllable dimmable windows according to aspects of the present disclosure may provide a degree of slight tinting that is acceptable under certain governmental safety regulations.
As shown, some or all of the windows in vehicle 100 are curved.
According to various embodiments of the disclosure, a multi-layer structure used as a dimmable window may have a curve surface—i.e., non-flat surface. Here, the description of a curved surface refers to the fact that the multi-layer structure may have one or two outer surfaces having a shape that is curved, as opposed to flat. Such a curved surface may be curved along one dimension or two dimensions. In the case of curvature along only one dimension, the curved surface may (1) intersect with a first plane along a curved line but (2) intersect with a second plane (e.g., perpendicular to the first plane) along a straight line. A non-limiting example of a one-dimensionally curved surface is a parabolic cylinder surface (e.g., z=x2) defined along an x-y-z cartesian coordinate system. In the case of curvature along two dimensions, the curved surface may (1) intersect with a first plane along a first curved line and (2) intersect with a second plane (e.g., perpendicular to the first plane) along a second curved line. A non-limiting example of a two-dimensionally curved surface is an elliptic paraboloid surface (e.g., z=x2+y2) defined along an x-y-z cartesian coordinate system. The mathematically-defined curves described above (e.g., parabolic cylinder, elliptic paraboloid, etc.) are merely provided for purposes of illustrating examples of surfaces curved along one and two dimensions, respectively. Not all curved surfaces according to aspects of the present disclosure are necessarily defined mathematically. For instance, the particular shape of a one-dimensionally curved or two-dimensionally curved dimmable window used in a vehicle may depend on the design of the vehicle and not be dictated by a simple mathematical formula.
While
The LC film 206 is coupled to either the first rigid substrate 202 or the second rigid substrate 204 at an inner region 210 of the multi-layer structure 200. In the particular example shown in
Since the LC film 206 is coupled to either the first rigid substrate 202 or the second rigid substrate 204 and is separated from the other one of the first rigid substrate 202 and the second rigid substrate 204, a gap 212 is defined between the LC film 206 and the other one of the first rigid substrate 202 and the second rigid substrate 204 at the inner region 210 of the multi-layer structure 200. In the particular example shown in
According to various embodiments of the disclosure, the gap 212 between the LC film 206 and the other one of the first rigid substrate 202 and the second rigid substrate 204 is not occupied by a solid material or a liquid material. In the example shown, the gap 212 between the LC film 206 and the second rigid structure 204 is not occupied by a solid material or a liquid material. Instead, the gap 212 may be occupied by a gaseous material or not be occupied by any material at all. In an embodiment, the gap 212 is configured to maintain a vacuum. In another embodiment, the gap 212 comprises argon gas. In yet another embodiment, the gap 212 comprises an air mixture including nitrogen gas and oxygen gas.
The gap 212 may serve to provide thermal isolation between the first rigid substrate 202 and the second rigid substrate 204. In some applications, the multi-layer structure 200 is configured for installation in, for example, a vehicle (e.g., vehicle 100). The first rigid substrate 202 may face an exterior environment (e.g., exterior of vehicle 100), and the second rigid substrate may face an interior environment (e.g., interior of vehicle 100). In a scenario in which the first rigid substrate 202 is exposed to direct sunlight over an extended period of time (e.g., in a sunroof application), the first rigid substrate 202 may heat up to an exceedingly high temperature. The gap 212 may provide thermal isolation to keep the second rigid substrate 204 from heating up along with the first rigid substrate 202. By employing the gap 212 with vacuum or air, the second rigid substrate 202 may be kept at a significantly lower temperature than the first rigid substrate 204, thereby minimizing the risk of potential discomfort or even burns suffered by occupants who might accidentally touch the second rigid substrate 204 from the interior environment.
Each of the first rigid substrate 202 and the second rigid substrate 204 may comprise one or more layers. In the example shown in
As shown in the cross-sectional view of
The multi-layer structure 200 may further comprise a perimeter support member 222 positioned at the perimeter region 208 and configured to couple the first rigid substrate 202 to the second rigid substrate 204. The perimeter support member 222 may serve to maintain the separation between the first rigid substrate 202 and the second rigid substrate 204. One or more adhesives may be used to bond the perimeter support member 222 to the first rigid substrate 202 and the second rigid substrate 204. For example, a first adhesive may be used to bond the first rigid substrate 202 to the perimeter support member 222 in the perimeter region 208. A second adhesive may be used to bond the perimeter support member 222 to the second rigid substrate 204 in the perimeter region 208. The first rigid substrate 202, the second rigid substrate 204, and the perimeter support member 222 may be configured to maintain airtightness of the separation between the first rigid substrate 202 and the second rigid substrate 204, thus ensuring that the desired vacuum or gas content of the gap 212 is properly preserved.
However, in the particular example shown in
Since the LC film 306 is coupled to either the first rigid substrate 302 or the second rigid substrate 304 and is separated from the other one of the first rigid substrate 302 and the second rigid substrate 304, a gap 312 is defined between the LC film 306 and the other one of the first rigid substrate 302 and the second rigid substrate 304. In the particular example shown in
According to various embodiments of the disclosure, the gap 312 between the LC film 306 and the first rigid structure 302 is not occupied by a solid material or a liquid material. Instead, the gap 312 may be occupied by a gaseous material or not be occupied by any material at all. In an embodiment, the gap 312 is configured to maintain a vacuum. In another embodiment, the gap 312 comprises argon gas. In yet another embodiment, the gap 312 comprises an air mixture including nitrogen gas and oxygen gas. The gap 312 may serve to provide thermal isolation between the first rigid substrate 302 and the second rigid substrate 304. Also, each of the first rigid substrate 302 and the second rigid substrate 304 may comprise one or more layers. In the example shown in
Again the multi-layer structure 300 may further comprise a perimeter support member 322 positioned at the perimeter region 308 and configured to couple the first rigid substrate 302 to the second rigid substrate 304. The perimeter support member 322 may serve to maintain the separation between the first rigid substrate 302 and the second rigid substrate 304. One or more adhesives may be used to bond the perimeter support member 322 to the first rigid substrate 302 and the second rigid substrate 304. The first rigid substrate 302, the second rigid substrate 304 and the perimeter support member 322 maintain airtightness of the separation between the first rigid substrate 302 and the second rigid substrate 304.
However, in the particular example shown in
In other respects, the multi-layer structure 400 may be similar to the multi-layer structure 200 shown in
However, in the particular example shown in
In addition, the multi-layer structure 600 further comprises a cladding 628 positioned at the perimeter region 608 of the multi-layer structure 600. In this example, the cladding 628 is bonded to the top surface of the first rigid substrate 602. The cladding 628 may serve as an optical shield, to hide the details of the various components at the perimeter region 608 of the multi-layer structure 600. Such details hidden by the cladding 628 may include: (1) circuits, electrodes, and/or wiring for providing control signals to the LC film 606, (2) the perimeter support member 622, (3) an outer perimeter of the LC film 606, which may be within an outer perimeter of the first rigid substrate 602 and the second rigid substrate 604, and/or (4) other components or features that might otherwise be visible near the perimeter region 608 of the multi-layer structure 600. The cladding 628 may serve as a border that hides such details and provide a clean look for the multi-layer structure 600, particularly from the perspective of an observer viewing the multi-layer structure 600 from an exterior environment (e.g., from above in
Notably, according to certain embodiments, the LC film 706 has a smaller coverage area than either the first rigid substrate 702 or the second rigid substrate 704. Thus, the LC film 706 only spans the inner region of the multi-layer structure 700. By contrast, the first rigid substrate 702 spans both the inner region and the perimeter region of the multi-layer structure 700. Similarly, the second rigid substrate 704 may span both the inner region and the perimeter region of the multi-layer structure 700. By sizing the LC film 706 according to a smaller coverage area and positioning the LC film 706 to coincide with the inner region of the multi-layer structure 700, a perimeter region of the multi-layer structure 700 may be realized that provides an area where the first rigid substrate 702 and the second rigid substrate 704 may be coupled together without interfering with and potentially damaging the LC film 706. As shown in
Appropriate adhesive(s) may be used to bond various layers shown in
A laminate layer 818 is positioned between the LC film 806 and the first rigid substrate 802. The LC film 806 spans an inner region 810 of the multi-layer structure 800 and is coupled to the second rigid substrate 804 at the inner region 810 of the multi-layer structure 800. The LC film 806 interfaces with the laminate layer 818 at the inner region 810 of the multi-layer structure 800. The laminate layer 818 interfaces with the first rigid substrate 802 at both the inner region 810 of the multi-layer structure 800 and the perimeter region 808 of the multi-layer structure 800. The laminate layer 818 interfaces with the second rigid substrate 804 at the perimeter region 808 of the multi-layer structure 800. As shown in the cross-sectional view presented in
Here, the second rigid substrate 804 comprises a non-glass layer 820. According to some embodiments, the non-glass layer 820 comprises a thermoplastic polymer such as polycarbonate. In the typical operating range, e.g., for vehicular window applications, an appropriate thickness of a material such as polycarbonate remains rigid as a solid and provides substantial thermal isolation. Thus, the second rigid substrate 804, when implemented as a thermoplastic polymer, can serve to not only provide mechanical stability to maintain the desired shape of the inner curved surface of the multi-layer structure 800, but also provide thermal isolation to protect a user from discomfort and/or harm resulting from excessive heat present at the outer curved surface of the multi-layer structure 800.
Notably, the LC film 906 and the OCA film 930 both have a smaller coverage area than either the first rigid substrate 702 or the second rigid substrate 704. Thus, the LC film 906 and the OCA film 930 only span the inner region of the multi-layer structure 900. By contrast, each of the first rigid substrate 902, the laminate layer 918, and the second rigid substrate 90 spans both the inner region and the perimeter region of the multi-layer structure 900. By sizing the LC film 906 according to a smaller coverage area and positioning the LC film 906 to coincide with the inner region of the multi-layer structure 900, a perimeter region of the multi-layer structure 900 may be realized that provides an area where the first rigid substrate 902 and the second rigid substrate 904 may be coupled together without interfering with and potentially damaging the LC film 906.
As shown in
In certain embodiments, a conductive layer corresponding to an electrode may be divided into different regions. For example, the layer corresponding to electrode 1004 and the layer corresponding to electrode 1010 can each be divided into different regions that correspond to segments, which can differ in shape and/or size. The different regions can be formed by chemically or mechanically etching the conductive layer to form etched patterns. The etched patterns are distinct from the above-described rubbing patterns and can be used to form discrete segments or, in the case of an LCD display, discrete pixels (e.g., red, green, or blue sub-pixels). Such segments can be individually dimmable by controlling the liquid crystal alignment in the segments to display stripes, logos, text, or other graphics, with or without the aid of an electrically controllable illumination source such as a backlight. For example, an LC assembly can be configured as a seven-segment display, where dimming different combinations of the seven segments results in display of different numerals. Accordingly, a conductive layer can include multiple pairs of electrodes, where each pair of electrodes corresponds to a different region that is individually controllable through application of a corresponding electrical signal to establish a voltage across the pair of electrodes.
Liquid crystal 1014, as well as first substrate 1002 and second substrate 1012, can be sandwiched between a first polarizer layer 1026 and a second polarizer layer 1028. Alternatively, the polarizer layers 1026, 1028 can be intervening layers between the substrates 1002, 1012 and the liquid crystal 1014. In a normally-white configuration, first polarizer layer 1026 can have a polarization axis A, whereas second polarizer layer 1028 can have a polarization axis B. The two polarization axes can form a 90-degree angle with respect to each other. Incoming light 1030 can become linearly polarized by first polarizer layer 1026. The linearly polarized light can be rotated by liquid crystal 1014 by an angle configured by the TN structure as described above. Maximum light transmittance can be achieved in a case where no electric field is applied. When no electric field is applied, the liquid crystal 1014 rotates the polarization axis of the polarized light to align with the polarization axis B of second polarizer layer 1028. Minimum light transmittance can be achieved when the polarization axis of the polarized light is not rotated, due to application of an electric field, such that the polarization axis of the polarized light becomes perpendicular to the polarization axis B of second polarizer layer 1028. In such a case, the polarized light aligns with the absorption axis of second polarizer layer 1028 and can be absorbed by second polarizer layer 1028 at a maximum absorption rate. The magnitude of the electric field determines the angle of rotation of the polarized light, which can vary the portion of incoming light 1030 that passes through liquid crystal cell 1014 as outgoing light 1032. A typical range of light transmittance achievable by a TN liquid crystal can be between 0.5% to 36%.
TN liquid crystal can provide various advantages compared to other liquid crystal technologies. For example, TN liquid crystal typically has extremely fast response characteristics and can adjust the light transmittance within a very short period of time (e.g., 100 milliseconds or less). TN liquid crystal can also provide good light blocking. For example, the minimum light transmittance of TN liquid crystal can reach as low as 0.1%. Additionally, as a TN liquid crystal does not have suspended particles or a polymer to scatter light, a TN liquid crystal cell may introduce less haze and may improve visibility across a range of light transmittance levels.
Additionally, as discussed above, it can be advantageous to include a flexible substrate in an LC assembly. For example, the first substrate 1002 and/or the second substrate 1012 may comprise a transparent flexible material (e.g., PET or PVB). Accordingly, in some embodiments, a dimmable LC assembly includes: a flexible substrate, a liquid crystal layer including TN liquid crystal, and polarizer layers. Additionally, such an LC assembly can include a rigid transparent layer (e.g., glass or PC) configured to serve as a structural support for the LC assembly and to operate as a window. This rigid transparent layer can be an additional layer laminated together with a substrate (e.g., first substrate 1002 or second substrate 1012), possibly with one or more intervening layers between the rigid transparent layer and the substrate (e.g., a connecting layer that holds the rigid transparent layer and the substrate together). The rigid transparent layer can therefore be formed integrally with the LC assembly. However, it is also possible to manufacture the LC assembly separately so that the LC assembly can later be attached onto a window as a thin film. Optionally, the rigid transparent layer may be curved.
In
The example configurations shown in
By omitting polarizers, a GH-based LC assembly can increase the overall achievable light transmittance while providing reasonable light blocking properties. For example, using the Guest-Host effect, the light transmittance range can be between 10% to 80%. Moreover, a GH liquid crystal can also have fast response characteristics and can adjust the light transmittance within a very short period of time. Further, like TN liquid crystal, a GH liquid crystal does not have suspended particles or a polymer medium to scatter the light. Additionally, the color of the dye particles of a GH liquid crystal can be chosen to selectively transmit light of a particular color while blocking other colors.
In some embodiments, an LC assembly can include vertical alignment (VA) liquid crystals. In VA liquid crystals, the liquid crystal particles are homeotropic, meaning they are aligned perpendicular to the substrate surface, in the absence of an applied electrical field. The homeotropic liquid crystal particles can be realigned to be parallel to the substrate surface by applying an electrical field. A VA liquid crystal generally has negative dielectric anisotropy. In some embodiments, the VA liquid crystal in an LC assembly is a dual frequency liquid crystal (DFLC) that has positive dielectric anisotropy at low frequencies and negative dielectric anisotropy at high frequencies, and is referred to as dual VA. VA liquid crystals can also be GH liquid crystals in which dye particles have been introduced.
The methods, systems, and devices discussed herein are examples. Various embodiments may omit, substitute, or add various procedures or components as appropriate. For instance, features described with respect to certain embodiments may be combined in various other embodiments. Different aspects and elements of the embodiments may be combined in a similar manner. The various components of the figures provided herein can be embodied in hardware and/or software. Also, technology evolves and, thus, many of the elements are examples that do not limit the scope of the disclosure to those specific examples.
Terms, “and” and “or” as used herein, may include a variety of meanings that also is expected to depend at least in part upon the context in which such terms are used. Typically, “or” if used to associate a list, such as A, B, or C, is intended to mean A, B, and C, here used in the inclusive sense, as well as A, B, or C, here used in the exclusive sense. In addition, the term “one or more” as used herein may be used to describe any feature, structure, or characteristic in the singular or may be used to describe some combination of features, structures, or characteristics. However, it should be noted that this is merely an illustrative example and claimed subject matter is not limited to this example. Furthermore, the term “at least one of” if used to associate a list, such as A, B, or C, can be interpreted to mean any combination of A, B, and/or C, such as A, AB, AA, AAB, AABBCCC, etc.
In the description of the disclosure, it should be understood that the azimuth or positional relationship indicated by the terms “center”, “length”, “width”, “up”, “down”, “front”, “back”, “left”, “right”, “inside”, “outside”, and the like, is based on the azimuth or positional relationship shown in the drawings, merely to facilitate and simplify the description of this disclosure, and not to indicate or imply that the indicated device or element must have a particular azimuth, be constructed and operated in a particular azimuth, and therefore is not to be construed as limiting the disclosure. Furthermore, the terms “first” and “second” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as “first”, “second” may expressly or implicitly include one or more of said features. In the description of this application, “plurality” means two or more, unless otherwise expressly and specifically defined.
In the description of the disclosure, unless expressly defined and defined otherwise, terms such as “connected with”, “connected to”, “mounted”, “fixed” and the like are to be understood in a broad sense, for example, may be fixedly connected, detachably connected, or as a whole; may be mechanically connected or electrically connected; may be directly connected, indirectly connected through an intermediate medium, connected inside the two elements or interacted between the two elements. It will be appreciated by those of ordinary skill in the art that the foregoing may be understood as a specific meaning within the present application, depending on the specific circumstances.
Having described several embodiments, various modifications, alternative constructions, and equivalents may be used without departing from the scope of the disclosure as defined by the appended claims. For example, the above elements may merely be a component of a larger system, wherein other rules may take precedence over or otherwise modify the application of the various embodiments. Also, a number of steps may be undertaken before, during, or after the above elements are considered. Accordingly, the above description does not limit the scope of the disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/US2023/019324 | 4/21/2023 | WO |
Number | Date | Country | |
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63335144 | Apr 2022 | US |