The disclosure of Japanese Patent Application JP2004-223503 filed on Jul. 30, 2004 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present invention relates to a liquid crystal display device provided with a backlight which uses a cold cathode fluorescent lamp, and more particularly to a liquid crystal display device which has the structure facilitating the assembling operation and can prolong a lifetime thereof by reducing a leak current of the cold cathode fluorescent lamp.
In an image display device using a non-light-emitting type liquid crystal display panel, an electronic latent image formed on the liquid crystal display panel is visualized by providing an external illumination means. The external illumination means is formed by installing an illumination device on a back surface or on a front surface of the liquid crystal display panel except for the means which makes use of natural light. Particularly, with respect to display devices which require the high brightness, most of the display devices install the illumination device on the back surface of the liquid crystal display panel. Such an illumination device is referred to as a backlight.
The backlight is roughly classified into a side-edge-type backlight and a direct-type backlight. The side-edge-type backlight is a backlight in which a linear light source which is represented by a cold cathode fluorescent lamp (CCFL) is arranged along a side periphery of a light guide plate formed of a transparent plate and is popularly used in the display devices which are required to satisfy a demand for the reduction of thickness such as display devices for personal computers. On the other hand, in large-sized liquid crystal display devices such as display devices used for display monitors or television receiver sets, the direct-type backlight is popularly used. In the direct-type backlight, the illumination device is arranged right below the back surface of the liquid crystal display panel.
In
In such a liquid crystal display device, a reflecting sheet RFS is placed in the inside of a lower frame DFL, and a plurality of cold cathode fluorescent lamps CCFL are arranged in parallel above the reflecting sheet RFS thus constituting a backlight. The lower frame DFL is formed of a metal plate and also has a function of integrally forming a liquid crystal display panel LCD together with an optical compensation sheet PHS in an overlapped manner between the lower frame DFL and an upper frame UFL. With respect to a size of the liquid crystal display panel LCD, the larger the size of the liquid crystal display panel LCD becomes, a length of the cold cathode fluorescent lamps CCFL is increased. The cold cathode fluorescent lamps are constituted of a fine glass tube. Since both end portions of the cold cathode fluorescent lamp CCFL are supported on rubber bushings GBS, the larger a length of the cold cathode fluorescent lamp CCFL is increased, the deflection of cold cathode fluorescent lamp CCFL is increased. As a result, the cold cathode fluorescent lamp CCFL approaches the metal-made lower frame DFL and hence, a leak current is increased.
Further, usually, in view of the heat radiation property and a strength of the cold cathode fluorescent lamps CCFL, a surface of the lower frame which faces the cold cathode fluorescent lamp CCFL in an opposed manner is not necessarily flattened. In fact, due to an uneven shape of the lower frame, the deflected cold cathode fluorescent lamp CCFL approaches such a convex portion and the leak current is further increased in such a place.
Still further, in the liquid crystal display device, a group of optical compensation sheets in different kinds are arranged above the backlight device (between the backlight device and the liquid crystal display panel). The group of optical compensation sheets PHS of the liquid crystal display device is formed by overlapping a diffusion plate SCB, a first diffusion sheet SCS1, two prism sheets PRZ which are arranged in an intersecting manner, and a second diffusion sheet SCS2. The direct-type backlight includes a resin-made side holding frame SMLD which is mounted on a side periphery of the above-mentioned lower frame DFL having a bottom and the side periphery and is referred to as a side mold, and the group of optical compensation sheets PRZ is held by extending peripheral ends of the group of optical compensation sheets to the side holding frame SMLD. In the large-sized liquid crystal display device, the group of optical compensation sheets PRZ is also deflected toward the cold cathode fluorescent lamps CCFL side in the vicinity of the center thereof.
As shown in
To prevent the above-mentioned cold cathode fluorescent lamps CCFL from approaching and coming into contact with the lower frame DFL by deflection, the patent document 1 discloses the structure which mounts protectors PRT on the cold cathode fluorescent lamps CCFL (see a short rectangular shape indicated by a dotted line in
Further, as a measure to cope with the deflection of the group of optical compensation sheets PHS, cold cathode fluorescent lamp holders HLD are used (see an elongated rectangular shape indicated by a dotted line in
Further, to meet a demand for mass production, it is necessary to overcome the situation at a small cost with a means which can be formed by an easy operation.
In the backlight constitution shown in
However, an operator manually performs the mounting of such a C-ring-like protectors PRT on the cold cathode fluorescent lamps CCFL and hence, the operation imposes a considerable labor to the operator and the operability is also poor. Further, there has been a case that the cold cathode fluorescent lamp CCFL cracks at the time of mounting the C-ring-like protector PRT on the cold cathode fluorescent lamp CCFL.
To merely ensure the distance between the cold cathode fluorescent lamp CCFL and the lower frame DFL, it may be possible to arrange a plurality of holders HLD on one cold cathode fluorescent lamp CCFL. However, in this case, the shape of the holders HLD may become complicated and hence, the blacklight becomes costly.
The above-mentioned techniques of the related art are configured such that one cold cathode fluorescent lamp CCFL is held by the holder HLD at one place and hence, the lower frame DFL and the cold cathode fluorescent lamp CCFL come close to each other whereby an electric current which flows from an inverter mounting side (a HOT side, a high voltage side) leaks and generates an overcurrent thus shortening a lifetime of the cold cathode fluorescent lamp CCFL.
The present invention has been made under such circumstances and it is an object of the present invention to provide a liquid crystal display device which can achieve a prolonged lifetime by suppressing an increase of a leak current attributed to the deflection of a cold cathode fluorescent lamp toward a lower frame side at a low cost and with the simple constitution.
The present invention arranges strip-like or belt-like insulating members above a lower frame right below the cold cathode fluorescent lamp in place of a protector which is fitted on a cold cathode fluorescent lamp. A reflecting sheet is arranged above the insulating member. To enhance the operability, it is desirable that an insulating member is arranged to traverse a plurality of cold cathode fluorescent lamps. Here, when the insulating member is formed of one (integral) strip-like insulating member which traverses all cold cathode fluorescent lamps, the operability is further enhanced. When a size of a liquid crystal display panel is further increased so that one insulating member becomes excessively long and the operability is worsened, it is desirable that the insulating member is formed of strip-like insulating members which are divided in two or more for every plurality of cold cathode fluorescent lamps. Still further, when the insulating members are arranged only on a high voltage side or are used in common as a holder by taking the arrangement position of an inverter into consideration, the insulating member is always arranged at a position close to the high voltage side. The insulating member may be constituted of an insulating member which is made of a strip-like or belt-like resin material or may by constituted by forming a reflecting sheet in a strip-like or belt-like shape.
By holding a distance between the lower frame where a leak current is most likely to occur and the cold cathode fluorescent lamp at a fixed value, it is possible to prolong a lifetime of the cold cathode fluorescent lamp. Further, since it is no more necessary to mount the C-ring-shaped protector on the cold cathode fluorescent lamps, the operation time can be shortened. Further, since the conventional protector become unnecessary, a cost for parts can be reduced. Still further, so long as the protector is used, since the protector adopts the structure which brings the protector into contact with the cold cathode fluorescent lamp, the cold cathode fluorescent lamp becomes yellowish as time elapses thus considerably influencing the light emitting efficiency thereof. According to the present invention, it is possible to suppress the lowering of the light emitting efficiency of the cold cathode fluorescent lamp along with the lapse of time.
Preferred embodiments of the present invention are explained in detail in conjunction with drawings which show embodiments.
The group of optical compensation sheets PHS is held between the side mold SMLD and a mold frame MLD which is combined with the side mold SMLD. The mold frame MLD which accommodates the liquid crystal display panel LCD therein is covered with the upper frame UFL from above, and the upper frame UFL is joined and integrally formed with the lower frame DFL by means of engaging means not shown in the drawing thus obtaining the liquid crystal display device.
In the embodiment 1, insulating members NST are arranged right below the cold cathode fluorescent lamps CCFL and above the lower frame DFL, and the reflecting sheet RFS is arranged above the insulating members NST. The insulating members NST are formed in a strip-like shape having a rectangular cross section. Due to such a constitution, it is possible to ensure a fixed distance or more between the cold cathode fluorescent lamps CCFL and the reflecting sheet RFS.
Further, by fixing the insulating members NST to the lower frame DFL, there is no possibility that the insulating members NST are displaced and hence, it is possible to easily arrange the insulating members NST at desired positions. In such a state, in view of the efficiency of the cold cathode fluorescent lamps CCFL and the like, it is desirable to maintain the distance between the cold cathode fluorescent lamps CCFL and the reflecting sheet RFS such that the cold cathode fluorescent lamps CCFL and the reflecting sheet RFS are not brought into contact with each other.
The insulating members NST are, for example, made of silicon rubber which adheres a tacky adhesive material to either one or both surfaces thereof and has a thickness of 1 mm, for example. The insulating members NST are laminated to the lower frame DFL at desired positions.
In the embodiment 1, the operability is remarkably enhanced compared to the case in which the C-ring-shaped holders are mounted on the cold cathode fluorescent lamps and the desired leak current prevention can be realized without increasing the holders and hence, it is possible to provide the liquid crystal display device at a low cost.
Also in the embodiment 3, in the same manner as the embodiment 1, the operability is remarkably enhanced compared to the case in which the C-ring-shaped holders are mounted on the cold cathode fluorescent lamps and the desired leak current prevention can be realized without increasing the holders and hence, it is possible to provide the liquid crystal display device at a low cost.
Next, embodiments in which insulating materials are arranged above the lower frame or above the reflecting sheet are explained. In the embodiments described hereinafter, the arrangement structure of the insulating members NST which are arranged below the cold cathode fluorescent lamps may have any one of the cross sections shown in
Also in the embodiment 4, in the same manner as the embodiment 1, the operability is remarkably enhanced compared to the case in which the C-ring-shaped holders are mounted on the cold cathode fluorescent lamps and the desired leak current prevention can be realized without increasing the holders and hence, it is possible to provide the liquid crystal display device at a low cost.
According to the embodiment 5, the insulting material NST is arranged in common with respect to the large number of cold cathode fluorescent lamps CCFL. Although the mounting of the insulating members NST is manually performed by an operator, compared to the embodiment shown in
In
Since a large quantity of leak current is generated on the high voltage side, in the embodiment 6, at a position close to the low voltage side, the holders HLD are arranged in a row in a state that the holder HLD is mounted on two cold cathode fluorescent lamps CCFL and the holders HLD are arranged every two cold cathode fluorescent lamps CCFL, while at a position close to the high voltage side, the holders HLD are alternately arranged with respect to the holders HLD at the position close to the low voltage side in a row in a state that the holder HLD is mounted on two cold cathode fluorescent lamps CCFL and the holders HLD are arranged every two cold cathode fluorescent lamps CCFL. Further, with respect to the cold cathode fluorescent lamps CCFL which are not held by the holders HLD, the insulating members NST are arranged for the respective cold cathode fluorescent lamps CCFL on the same row as the holders HLD.
Due to such a constitution, in addition to the advantageous effects brought about by the constitutions of the above-mentioned respective embodiments, time and efforts for arranging the insulating members NST can be halved thus providing the liquid crystal display device which exhibits the improved productive efficiency.
In this embodiment 7, in addition to the advantageous effects brought about by the above-mentioned respective embodiments, by forming the insulating members NST into one strip shape, time and efforts for performing the operation can be remarkably reduced thus providing the liquid crystal display device which exhibits the favorable productive efficiency.
Here, the relationship between a distance from the cold cathode fluorescent lamps CCFL to the lower frame DFL and a high-voltage-side tube current is explained. As a standard of the cold cathode fluorescent lamp, a maximum tube current: 7.5 (mArms) is set. That is, when the maximum tube current which is 7.5 (mArms) or more flows, the guaranteed life time is lowered.
The length of the insulating member NST is set to approximately 300 mm. This length can be changed depending on the number of the cold cathode fluorescent lamps CCFL in use. In the respective embodiments of the present invention, the length of the insulating member NST is set to 300 mm mainly at portions where the leak current value becomes maximum and the length of the insulating member NST is not limited to such a length.
A width of the insulating member NST is set to approximately 2 mm. This is because that the position where the leak current value becomes maximum is substantially determined at a lower end of the cold cathode fluorescent lamp and hence, it is sufficient to arrange the insulating member NST right below the lower end and the operability can be enhanced. Further, although it may be possible to obtain an advantageous effect that the leak current value can be further decreased by widening the width, in the liquid crystal display device which arranges insulating members NST below the reflecting sheet RFS, the reflecting sheet may be swelled and may give an adverse influence to optical characteristics.
Further, the increase of the width of the insulating member NST pushes up a manufacturing cost thereof higher than a manufacturing cost of the CFL protector and hence, the width of the insulating member NST is set to 2 mm. However, depending on the specification of the backlight, the width, the length, the thickness and the shape of the insulating member can be freely changed. The location where the large leak current flows resides on an inverter mounting side (high voltage side) with respect to the center of the backlight. As shown in the drawings of the respective embodiments, at the position shifted leftward from the inverter mounting side by approximately ¼, the insulating members are laminated in a vertical symmetry in the drawing. Here, the leak current I can be obtained by a following formula. That is,
I=2πVfC
I: leak current, V: tube voltage, f: frequency, C: electrostatic capacitance.
Further, the electrostatic capacitance C is obtained by a following formula. That is,
C=ε·S/d
ε: dielectric constant, S: area of lower frame right below cold cathode fluorescent lamp CCFL, d: cold cathode fluorescent lamp-lower frame distance.
In view of the above, since the leak current is influenced by the area of the lower frame right below the cold cathode fluorescent lamp, it is possible to suppress the leak current by decreasing the area of the lower frame at a position right below the cold cathode fluorescent lamp.
In
The holder HLD is fixed to the reflecting sheet RFS by inserting leg portions LEG in holes formed in the reflecting sheet RFS. Here, it is desirable that the hole HL which allows the insertion of the leg portion LEG to the lower frame DFL arranged below the reflecting sheet RFS is provided, and the leg portion LEG is inserted and fixed to the lower frame DFL. A pair of grip portions GRP are formed on a side of the holder HLD opposite to the leg portions LEG, that is, on the cold-cathode-fluorescent-lamp-CCFL side, and a conical pin PN is formed between the grip portions GRP.
The grip portions GRP hold the cold cathode fluorescent lamp CCFL and an apex of the pin PN is brought into contact with a group of optical sheets SCT so as to suppress the sagging of the group of optical sheets SCT. By providing the holders HLD having such a constitution together with the above-mentioned insulating members NST, it is possible to achieve an object of the present invention.
Here, the above-mentioned arrangement, shapes and the like of the holders HLD and the insulating members NST can be used in suitable combinations.
Number | Date | Country | Kind |
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2004-223503 | Jul 2004 | JP | national |