The present application claims priority from Japanese Patent Application JP 2017-112305 filed on Jun. 7, 2017, the content of which is hereby incorporated by reference into this application.
The present invention relates to a display device, specifically a high definition liquid crystal display device, which is used for a VR (virtual Reality) viewer etc.
A liquid crystal display device has a TFT substrate, a counter substrate opposing to the TFT substrate, and a liquid crystal layer sandwiched between the TFT substrate and the counter substrate. The TFT substrate has plural pixels arranged in matrix form; each of the pixels has a pixel electrode and a thin film transistor (TFT). A transmittance of light in each of the pixel is controlled by liquid crystal molecules; thus, images are formed.
The liquid crystal display device has a problem in viewing angle characteristics. The IPS (In Plane Switching) type liquid crystal display device has superior characteristics in viewing angle characteristics. On the other hand, when the display becomes high definition, a transmittance of light in the pixel becomes a problem. Namely, the ratio of the area of the contact hole or video signal lines, etc. that doesn't contribute to formation of displays becomes relatively bigger in the pixel.
In addition, the IPS type liquid crystal display device has a problem in response speed. The response speed can be improved by making the liquid crystal molecules a splay bend deformation. The patent document 1 (Japanese patent 5937389) discloses to add splay bend deformation to the liquid crystal molecules by making the common electrode a specific structure in the IPS type liquid crystal display device.
In addition, in the liquid crystal display device, the domain is generated due to a reverse rotation of the liquid crystal molecules in certain places; the light doesn't transmit the boundary between the domain and the normal region, thus, the a generation of the domain further decreases the transmittance of the pixel. The patent document 2 (WO 2011/129191) discloses to set photo spacers at four corners of the pixel to regulate the directions of tilting of the liquid crystal molecules when the voltage is applied in VA (Vertical Alignment) type liquid crystal display device.
A display device that has 1000 ppi definition, which is two times higher definition of current smart phone, is necessary to get a smooth display where individual pixels are not recognizable in the VR (virtual Reality) viewer. Such a high definition display can be more realistic to attain by the liquid crystal display device rather than by the organic EL display. The VR viewer mainly displays moving pictures, thus, response speed of 6 ms or less is required as well as high definition; however, the liquid crystal display device is inferior in response speed compared with the organic EL display, further the IPS type liquid crystal display device is rather inferior in response speed among several types of the liquid crystal display device.
The liquid crystal display device of IPS type uses twist deformation; one of the reasons of low response characteristics is low elastic constant of the twist deformation. The SLC (Short pitch Lurch Control) type improves response speed by using splay deformation, which has high elastic constant, however, if the splay deformation is combined in the IPS type liquid crystal display device, the splay deformation cannot be uniformly formed in the liquid crystal layer; thus, domains must be set periodically in the alignment. If the definition is low, the domain can be stabilized by setting a pair of the comb shaped electrodes in opposite with half pitch deviation; however, it is difficult to adopt the same structure in high definition of 1000 ppi because only one comb shaped electrode or slit can be formed in one pixel in such a high definition.
Since the viewing angle characteristics is important in smart phone that can also be used as VR viewer, it is necessary to make the IPS type have high definition and high response speed. On the other hand, if the domain boundary is formed in the pixel, the transmittance is decreased. Further, if the domain is not stabilized display unevenness is generated in the screen. The purpose of the present invention is to realize the pixel structure that can prevent a decrease in screen brightness and stabilize the domain by combining the IPS and the SLC in the super high definition LCD.
The present invention overcomes the above explained problem; the concrete measures are as follows.
(1) A liquid crystal display device comprising:
a first substrate having a plurality of scan lines extending in a first direction, a plurality of video signal lines extending in a second direction, which crosses the first direction, a pixel formed in an area surrounded by the video signal lines and the scan lines,
a second substrate opposing to the first substrate sandwiching a liquid crystal layer;
the pixel includes: a thin film transistor, a first electrode, a second electrode formed over the first electrode sandwiching an insulating film, a contact hole that connects the second electrode and the thin film transistor,
the second electrode has a first portion that extends in the second direction, and a second portion that is wider in the first direction than the first portion,
a first projection extending in the second direction over the video signal line, and
a second projection, which is wider than the first projection in the first direction, at the position aligned with the second portion in the first direction are formed.
(2) A liquid crystal display device comprising:
a first substrate having a plurality of scan lines extending in a first direction, a plurality of video signal lines extending in a second direction, which crosses the first direction, a pixel formed in an area surrounded by the video signal lines and the scan lines,
a second substrate opposing to the first substrate sandwiching a liquid crystal layer;
the pixel includes: a thin film transistor, a first electrode, a second electrode formed over the first electrode sandwiching an insulating film, a contact hole that connects the second electrode and the thin film transistor,
the first electrode is formed in plane shape, the second electrode has a slit,
the slit has a first portion that extends in the second direction, and a second portion that is wider in the first direction than the first portion,
a first projection extending in the second direction over the video signal line, and
a second projection, which is wider than the first projection in the first direction, at the position nearer to the contact hole are formed.
Since IPS (In Plane Switching) type liquid crystal display device has superior characteristics in viewing angle characteristics, ii is widely used in smart phone; however, its response speed is rather low among the liquid crystal display devices. One reason for low response in the IPS type liquid crystal display device is that it uses twist deformation of the liquid crystal layer in its behavior; the elastic constant of twist deformation is small.
The SLC type improves response speed by using splay deformation of the liquid crystal layer, which has a high elastic constant, however, if the SLC type is combined with the IPS type, splay deformations cannot be distributed in the liquid crystal layer uniformly; consequently, the domains, which are formed when voltages are applied, must be distributed periodically in the liquid crystal alignments. If the definition is low, the domain can be stabilized by setting a pair of the comb shaped electrodes in opposite with half pitch deviation; however, it is difficult to adopt the same structure in high definition of 1000 ppi because only one comb shaped electrode or slit can be formed in one pixel in such a high definition display.
In this specification, the domain boundary is defined as a dark portion where the rotations of the liquid crystal molecules are so slight that the change of transmittance is small; while the domain is defined as an area where the directions of the rotation of the liquid crystal molecules are the same and surrounded by the domain boundaries.
It is ideal if the smart phone is also used as a VR viewer; however, such a display must satisfy high definition and high response speed as well as maintaining wide viewing angle. The most realistic way to attain that display is to make the IPS type, which has superior viewing angle characteristics, high definition and high response speed. The present invention is for pixel structures that realize such requirements. The present invention is explained in detail in the following embodiments.
The signal line SL and the scan line GL orthogonally cross to each other; the polysilicon layer PS exists at cross area of the signal line SL and the scan line GL; the polysilicon layer PS connects with the second electrode E2 via through hole TH, the pedestal layer BS and the contact hole CH. In the meantime, even the contact hole CH is multi holes formed in the second flattening film OC2, fourth insulating film IL4 and first electrode E1; the contact hole CH is represented by the hole formed in the fourth insulating film IL4.
The second electrode E2 is approximately line shaped and extends in parallel with the signal line SL. Provided a lattice formed by the signal lines SL the scan lines GL is one pixel, the second electrode E2 is in one pixel. The pitch of the signal line SL is 8.4 μm and the pitch of the scan line GL is 25.2 μm; corresponding definition is 1000 ppi.
As depicted in
The second substrate SU2 is borosilicate glass of a thickness of 0.2 mm like the first substrate Sill. On the second substrate SU2, the following layers are formed in the order from the liquid crystal layer LC side; namely, the second alignment film AL2, the line shaped projection LP, domain fixing projection DP, the second electrode E2, the fourth insulating film IL4, the first electrode E1, the second flattening film OC2, the pedestal layer BS, the signal line SL, the third insulating film IL3, the second insulating film IL2, the scan line GL, the first insulating film IL1, the polysilicon layer PS, the second undercoat UC2, the first undercoat UC1 and the light shield layer LS.
The first alignment film AL1 is a polyimide film that is processed by optical alignment method; the first flattening film OC1 is a non-optically sensitive transparent organic film of a thickness of 1 μm; the black matrix BM is formed by negative type resist of a thickness of 1.5 μm that includes black pigments. The color filter CF includes the red color filter RC, the green color filter GC and the blue color filter BC, which are repeated in certain spatial pitch.
The red color filter RC, the green color filter GC and the blue color filter BC are all plane and stipe shaped, and formed by negative type resist, wherein the red color filter RC contains red pigments, the green color filter contains green pigments and the blue color filter contains blue pigments; thickness of color filters are all 2.3 μm. By the way, the laminating order of the color filter CF, the black matrix BM, and the first flattening film OC1 on the first substrate is not necessarily in this order. For example, if the black matrix BM is formed nearer to the liquid crystal layer LC rather than the color filter CF, a color mixture due to the viewing angle can be decreased.
The second alignment film AL2 is a polyimide film of a thickness of 1.0 μm that is processed by optical alignment method, as the same as the first alignment film AL1. The line shaped projection LP and the domain fixing projection DP are made of light sensitive transparent organic film. The first electrode E1 and the second electrode E2 are formed by ITO (Indium Tin Oxide) at a thickness of 50 nm.
The second electrode E2, which connects with the polysilicon PS via the contact hole CH, the pedestal layer BS and the through hole TH, is supplied with the pixel voltage that corresponds to the video signal. The first electrode E1 is applied with common electrode via edge of the display area although it is not depicted. The fourth insulating film IL4 is a silicon nitride film that is formed by low temperature, the thickness is 70 nm; the overlapping portion with the first electrode E1 and the second electrode E2 constitutes the holding capacitance.
The second flattening layer OC2 is a positive type transparent resist of a thickness of 2.5 μm. The signal line SL, which is 1.5 μm width, is formed on the same layer as the pedestal layer BS; the signal line SL is formed by three layers of Titan (a thickness of 200 nm), Aluminum (including aluminum alloy) (a thickness of 450 nm), and Titan (a thickness of 100 nm). The pedestal layer BS is connected to the polysilicon layer PS via the through hole TH. The third insulating film IL3 is a silicon nitride film, the thickness is 350 nm. The second insulating film IL2 and the first insulating film IL1 are silicon oxide film, the thickness of the second insulating film IL2 is 350 nm and the thickness of the first insulating film IL2 is 100 nm.
The scan line GL, which is 3.0 μm width, and the light shield layer LS are both made of an alloy of Molybdenum and Tungsten, the thick ness of the scan line GL is 250 nm and the thickness of the light shield layer LS is 100 nm. Polysilicon layer PS is the polysilicon that is converted from the amorphous silicon by laser annealing; the thickness is 50 nm. The first undercoat UC1 is a silicon oxide film of a thickness of 150 nm, the second undercoat UC2 is a silicon nitride film of a thickness of 100 nm.
Although
The liquid crystal layer LC is formed by the material of positive dielectric anisotropy, which dielectric constant of the liquid crystal molecules in the alignment direction is bigger than that in the direction perpendicular to the alignment direction; the liquid crystal layer formed by the material of positive dielectric anisotropy has high electrical resistance and reveals nematic phase in a wide temperature range. The alignment state of the liquid crystal layer LC is homogeneous when no voltage is applied; the first alignment film AL1 and the second alignment film AL2 are optically aligned so that the liquid crystal molecules align parallel to the signal line SL. Namely, the polarized Ultra Violet ray (UV ray) is irradiated to the alignment films so that the vibration direction of the polarized UV ray is perpendicular to the signal line.
The first polarizing plate PL1 is set on the upper side of the first substrate SU1 and the second polarizing plate PL2 is set on the lower side of the second substrate SU2. The absorbing axis of the first polarizing plate PL1 and the absorbing axis of the second polarizing plate PL2 are on a plane perpendicular to the normal axis of the liquid crystal panel; the absorbing axis of the second polarizing plate PL2 is parallel to the initial alignment direction of the liquid crystal layer LC. According to the above relations between the alignment axis of the liquid crystal layer LC and the polarizing axis of the upper and lower polarizing plate, the voltage-brightness characteristics of the normally black type liquid crystal display device is established, which displays black when the voltage is not applied while the transmittance increases when the voltage is applied.
The arrows EPD in
On the curved surface of the hemisphere DPM, the polarized UV light is irradiated in an oblique angle to the normal direction of the micro plane; therefore, the initial alignment direction deviates from the direction EPD perpendicular to the vibration direction.
If azimuth of the signal line SL is defined zero, the angle between the direction perpendicular to the vibration direction and the initial alignment direction become maximum when the azimuth angle is 45 degree or 135 degree, which is depicted by the arrow C in
On the other hand, if the height in the hemisphere DPM and the circumference CC are constant, the area of the slope becomes less according to the angle of the slope becomes bigger. Consequently, if the sloping angle is set including 45 degree, for example, 30 degree to 60 degree, the size of an angle between the direction perpendicular to the vibration direction and the initial alignment direction, and the area where the angle between the direction perpendicular to the vibration direction and the initial alignment direction is maintained big, can be balanced; thus, the domain fixing projection DP can have enough influence to the alignment status of nearby liquid crystals. By the way, the angle of the slope can be measured at the middle of the thickness direction of the domain fixing projection DP.
As described above, the initial alignment direction is not parallel to the signal line SL at the domain fixing projection DP; however, transmittance in black display can be suppressed by covering this portion by the black matrix BM formed on the first substrate SU1. The line shaped projection LP and the domain fixing projection DP are made of light sensitive transparent organic film in this embodiment; the light sensitive transparent organic film becomes a trapezoidal shape in cross section when it is developed. For the purpose to maintain this structure, intermediate baking of e.g. 100 centigrade, 10 minutes can be applied before the final baking of e.g. 230 centigrade, 30 minutes is applied.
If the normal direction to the slope is parallel to the alignment direction when viewed in normal direction to the substrate, the alignment direction doesn't deviate even on the slope. Since the line shaped projection LP is parallel to the alignment direction, as described in
On the other hand, the fringe electric field FE is formed in perpendicular to its edge at the periphery of the electrode; therefore, the direction of fringe electric field FE changes at the domain fixing structure DE along its periphery. The fringe electric field is parallel or perpendicular to the initial alignment direction at the left side, the right side and the bottom side of the domain fixing structure DE, consequently the alignment of the liquid crystal molecules becomes unstable as the same in the extending portion of the second electrode E2. In other places, the liquid crystal layer LC aligns according to the fringe electric field.
When the fringe electric field FE on the domain fixing structure DE is classified into e1, e1′, e2, e2′, e3, e4; and when the alignment direction on the domain fixing projection DP is classified into a1, a2, a3, a4 as depicted in
As the same token, e4 and a4 are in vicinity to each other and align approximately in the same direction; therefore, the liquid crystal LC changes is alignment in the direction specified by e4 and a4 in the area sandwiched by e4 and a4 when the voltage is applied. Even e1 and a1 is a little bit apart from e1′, the directions are approximately the same, the liquid crystal LC changes is alignment in the direction specified by e1, a1 and e1′ in the area sandwiched by e1, a1 and e1′ when the voltage is applied. The situation is the same in the area surrounded by e2, a2 and e2′.
The thick lines distribute in the pixel and at the boundary of pixels; two thick lines exist in the pixel, one is parallel to the signal line SL and another is parallel to the scan line GL. The thick line parallel to the signal line SL exists at the center of the pixel and goes through on the second electrode E2; the thick line parallel to the scan line GL exists apart from the center of the pixel and goes through on the contact hole CH.
When the areas surrounded by thick lines are named as the first domain D1 through fourth domain D4 as depicted in
At the tip of the second electrode E2, the acute angle has disappeared; thus the tip is rounded; the right half region belongs to the first domain D1 and the left half region belongs to the second domain D2. Even in this area, a fringe electric field, e1′ and e2, oblique to the alignment directions of the liquid crystal layer LC is generated; the direction is the same as the tilting direction at the domain fixing structure DE, and further, the same as the tilting direction of the initial alignment direction at the domain fixing projection DP in the same pixel. Therefore, the tip TP of the second electrode E2 also contributes to the stability of the first domain D1 and the second domain D2.
In the meantime, the first domain D1 and second domain D2 are in the display portion of the pixel; the third domain D3 and fourth domain D4 are in the non-display portion of the pixel. The domain boundary is a dark line because the alignment of the liquid crystal layer LC does not change between when the voltage is applied and when the voltage is not applied; in the present invention, however, the dark line that appears in the display portion is only one, which is a boundary between the first domain D1 and the second domain D2, while the other dark line can be disposed in the non-display portion.
The alignment of the liquid crystal LC in the third domain and in the fourth domain are strongly regulated because the distance between the domain fixing projection DP and the domain fixing structure DE is short, further, a propagation of the alignment into the first domain D1 and the second domain D2 is suppressed by the domain fixing projection DP and the domain fixing structure DE. In addition a propagation of the alignment into the first domain D1 and the second domain D2 into the adjacent pixel is suppressed by the fringe electric field e1′ and e2′. Even when the adjacent pixel is in a dark state, the third domain and the fourth domain remain in the area that is shielded by the black matrix BM formed on the first substrate. Namely, the liquid crystal layer LC in the adjacent pixel is not in non-equilibrium state, the propagation of the third domain D3 and the fourth domain D4 is suppressed by the alignment regulating force by the first alignment film AL1 and the second alignment film AL2.
A twist alignment is generated when a change of alignment by the field is viewed in a thickness direction in the liquid crystal layer. However, when the alignment status in the first domain D1 is observed in detail in
The line shaped projection LP has a structure extending in the initial alignment direction of the liquid crystal molecules, therefore, the alignment regulating force in the initial alignment direction is reinforced at the vicinity of the line shaped projection LP. In addition, the thickness of the liquid crystal layer LC is decreased, thus, rotation of the liquid crystal molecules is further suppressed. Therefore, the rotation of the liquid crystal molecules at the vicinity of the line shaped projection LP is slight because the electric field is low and in addition because the alignment regulating force is reinforced.
The width of the extending portion ET of the second electrode E2 is set constant in
As another measure, the width of the extending portion ET can be increased in going from the tip TP to the proximal edge to the domain fixing structure DE as depicted in
In this embodiment, the photo sensitive transparent organic film is used for the line shaped projection LP and the domain fixing projection DP; however, the black photo resist can be used for the line shaped projection LP and the domain fixing projection DP. In this case, the line shaped projection LP absorbs the light reflected from the signal line SL; thus, a display of high contrast can be maintained even in the bright environment in outdoors under the clear sky.
The line shaped projection LP and the domain fixing projection DP are proximate to the liquid crystal layer LC via the second alignment film AL2, as depicted in
Since the fourth insulating film IL4, which is formed by inorganic film, doesn't make unevenness of the under layer flat, the line shaped projection LP and the domain fixing projection DP, which are enlarged in widths by a thickness of the fourth insulating film IL4, are formed on the fourth insulating film IL4; thus, they can control the alignments of the liquid crystal layer LC as the same as described before.
As another measure, as depicted in
Further, the line shaped projection LP and the domain fixing projection DP can be formed by a laminated film of the black photo resist film and the metal film. In this case, if the metal film is formed so as to contact to the first electrode E1, the resistance of the first electrode E1 can be decreased, thus, the delay of the common voltage, which is applied to the first electrode E1, can be avoided. In addition to that, since the black photo resist is located above the metal film, the light reflection by the metal film can be avoided by the black photo resist.
In forming the laminated film of the black photo resist and the metal, the black photo resist is patterned first, then, the metal film is patterned using the black photo resist film as the photo resist. Namely, the black photo resist film and the metal film can be fabricated in the same dimension; thus, the width of the laminated film of the black photo resist film and the metal film can be decreased. For example, the laminated metal film of molybdenum, aluminum, molybdenum can be used as the metal film.
In
As described above, the deviation from the photo alignment direction in the domain fixing projection DP is maximum at the azimuths of 45 degree and 135 degree, thus, the corresponding portions are enlarged; consequently, the effect to the alignment of the liquid crystal in the extending portion ET is reinforced. In addition, the domain boundary is formed as to go through on the portion where the circumference of the domain fixing structure DE and the domain fixing projection DP are parallel to or perpendicular to the alignment of the liquid crystal; since the portion of the parallel or the perpendicular is limited to the vicinity to the vertex of the diamond shape, the position the domain boundary is limited, consequently, the domain becomes stable.
Consequently, as in the example of relation between e1 and a1, the direction of the fringe electric field FE on the domain fixing structure DE and the alignment direction by the domain fixing projection DP are more aligned in the same direction; each of the alignment direction can be more strengthened and made more stable.
According to the above explained structure, the splay deformation is stably formed in the high definition display of 1000 ppi. Consequently, the display of high definition and high speed response display can be realized.
The liquid crystal display device according to the second embodiment differs from the first embodiment in that the pixel voltage is applied to the first electrode E1 and the common voltage is applied to the second electrode E2; accordingly, the shapes of the first electrode E1 and the second electrode E2 are made different.
The first electrode E1 is rectangle shaped and distributed in one pixel; the second electrode E2 is formed all over in plane shape and having a slit in one pixel;
As depicted in
The planar distributions of the line shaped projection LP and the domain fixing projection DP of
In
The slit is confined in one pixel in
The position of the tip TP is tend to change according to the etching condition as over etching or under etching, when the second electrode E2 is patterned, however, if the tip TP is eliminated by making the slit continuous, the shape of the slit is stable irrespective of the etching condition; thus, uniform display can be made in the display area. Further, the slit can distributes up to an edge of the pixel; thus, the bigger area in one pixel is utilized for the driving the liquid crystal layer LC; consequently, the transmittance increases and the bright display can be realized.
In addition to the light sensitive transparent organic film, the black photo resist can be used for the line shaped projection LP and the domain fixing projection DP; further, a lamination film of the black photo resin and the metal film can be used for the line shaped projection LP and the domain fixing projection DP. As depicted in
Further, the domain fixing structure DE and the domain fixing projection DP can overlap to each other as depicted in
The liquid crystal display device according to the third embodiment differs from the second embodiment in that the fifth insulating film IL5 and the third electrode E3 are added between the first electrode E1 and the second flattening film OC2 of the second embodiment. The third electrode E3, which is made of ITO film, the same as the first electrode E1 and the second electrode E2, is supplied with the common voltage from the edge of the pixel. The fifth insulating film IL5 is SiN film which is formed by low temperature baking as the fourth insulating film IL4.
The planar distribution of the signal line SL, the scan line GL, contact hole CH, through hole TH, the first electrode E1, the second electrode E2, the line shaped projection LP and domain fixing projection DP on the second substrate SU2 in this embodiment are the same as
As depicted in
The liquid crystal display device according to the fourth embodiment differs from the third embodiment in that the color filter CF, which is on the first substrate SU1 in the third embodiment, is formed on the second substrate SU2 in the fourth embodiment. The red color filter RC, the green color filter GC and the blue color filter BC are periodically set in the lattice formed by the signal line SL and the scan line GL.
The planar distribution of the signal line SL, the scan line GL, contact hole CH, through hole TH, the first electrode E1, the second electrode E2, the line shaped projection LP and domain fixing projection DP on the second substrate SU2 in this embodiment are the same as
As described above, the liquid crystal display device according to the present embodiment is COA (Color Filter on Array) type, where the color filter CF is formed on the same substrate as the thin film transistor is formed; the COA has a merit that suppress the color mixture due to viewing angle. In the meantime, the color mixture is a specific phenomenon when a mono color is displayed in IPS type or FFS type liquid crystal display device; it is defined as the change of the color when the screen is observed changing polar angle including normal direction, in azimuthal direction parallel to the direction that the color filters CF are repeatedly arranged. When the color mixture due to viewing angle occurs, the color purity is deteriorated in the viewing angle, further, in severe case, the color itself changes.
In the liquid crystal display device, the pixel and the color filter CF are arranged to correspond to one to one; the light from the light source is designed to pass the paired pixel and color filter CF; such light is called matched light in this specification. On the other hand, there is a light pass where the light does not pass the paired pixel and color filter CF; such light is called unmatched light in this specification. The color mixture due to viewing angle occurs when the unmatched light becomes conspicuous.
Certain amount of the unmatched light exists at the edge of the pixel irrespective of the size of the pixel; in the screen of low definition, however, the color mixture was not conspicuous because the amount of matched light is overwhelming. In the screen of high definition, the amount of the matched light decreases while the amount of the unmatched light is constant; consequently, ratio of unmatched light increases according to the definition of the screen becomes higher.
As a result, the unmatched light becomes conspicuous and color mixture due to viewing angle occurs; it is explained as that: the width of the pixel is narrow in high definition screen, thus, the ratio of the deviation between the color filter CF and the pixel or the distance between the color filter CF and the pixel becomes bigger compared with the width of the pixel. The color filter CF is formed on the array substrate in COA (Color Filter on Array) type; thus, both of the deviations between the color filter CF and the pixel and the distance between the color filter CF and the pixel are decreased, consequently, the color mixture due to the viewing angle can be decreased.
The above explanation is made as a premise that the first substrate SU1 and the second substrate SU2 deviate as a whole to each other; however, according to the thickness of the substrate becomes thinner, a deformation in the substrate appears due to a stress in the manufacturing process, consequently, there is a chance that the first substrate and the second substrate locally deviate to each other. The COA type can decrease the color mixture due to viewing angle in either case. In the meantime, the display can be curved if the first substrate SU1 and the second substrate SU2 are formed by plastic like high heat resistant polyimide. In COA type, the pixel and the color filter CF don't deviate to each other even the screen is bent; thus, the curved surface display without color deviation and color mixture due to viewing angle can be realized.
As depicted in
However, the domain boundary between the fourth domain D4 and the second domain D2 of the adjacent pixel is unstable because the domain boundary is made at the position where the propagation of the change of alignment due to the domain fixing structure DE of the subject pixel and the propagation of the change of alignment due to the domain fixing structure DE of the adjacent pixel compete. If the compete of the change of the alignments occurs at the intermediate position between the domain fixing structure DE of the subject pixel and the domain fixing structure DE of the adjacent pixel, the domain boundary is located near to the center of the pixel as depicted by thick line in
As the same token, the domain boundary between the third domain D3 and the first domain D1 of the adjacent pixel also is located near to the center of the portion of the pixel. As a result, the domain boundary DB parallel to the scan line GL is newly generated in the display portion as depicted in
In addition, this domain boundary DB is unstable as that the position is changed from pixel to pixel due to a slight difference of the domain fixing structure DE in each pixels, further, the position of the domain boundary is changed by thermal fluctuation of the liquid crystal layer LC or by pressing force from outside. Movement of the domain boundary appears as non-uniformity of the transmittance, thus, irregularity in the screen appears in visual, further, change of color or decrease in color purity is observed.
The liquid crystal display device according to the first embodiment actually fixes the domain boundary by using the domain fixing projection DP and the domain fixing structure DE, not leaving the domain boundary to be formed at the position where the changes of the alignments of the liquid crystal layer LC compete to each other. Therefore, if the domain fixing projection DP is eliminated from the structure of the first embodiment, the domain boundary, existed on the domain fixing projection DP, becomes unstable and tends to locate at the display portion of the pixel. Therefore, the fifth embodiment has a danger of decrease of brightness of the screen or appearing irregularity in the screen compared with the structure of the first embodiment.
As depicted in
The tip TP also generates the fringe electric field that aligns the liquid crystal layer LC in a slant direction; further the alignment direction by the first tip TP1 when the voltage is applied is the same as the initial alignment direction by the domain fixing projection DP. Similarly, the alignment direction by the second tip TP2 when the voltage is applied is the same as the initial alignment direction by the domain fixing projection DP; in this case, too, the first domain D1, the second domain D2, the third domain D3 and the fourth domain D4 are generated in one pixel as depicted in
Since the domain boundary between the second domain D2 and the fourth domain D4 is determined at the position where the propagation of the change of alignment due to the first tip TP1 and the propagation of the change of alignment due to the second tip TP2 compete, it exists e.g. at the middle point between the first tip T1 and the second tip T2. As the same token, the boundary between the first domain D1 and the third domain D3 exists at the middle point between the first tip T1 and the second tip T2. Therefore, the domain boundary parallel to the scan line GL is newly generated.
Since new dark line is generated in the display portion, a decrease in brightness of the screen is observed. The first tip TP1 and the second tip TP2 are apart to each other, thus, the position of the domain boundary is unstable; consequently, the boundary is formed in various positions among the pixels. As a result, irregularity in the screen appears in visual, further, change of color or decrease in color purity is observed.
As described above, if the domain fixing structure DE is eliminated, the domain boundary, existed on the domain fixing structure DE, becomes unstable and tends to locate at the display portion of the pixel. Therefore, the display quality of the sixth embodiment decreases compared with the display quality of the second embodiment.
As depicted in
In this embodiment, however, the domain fixing structure DE and the domain fixing projection DP, which existed in proximate with each other in the first embodiment, deviate to each other; thus, the domain boundary does not become a straight line, which is the shortest line, but becomes curved line as depicted in
The domain fixing structure DE and the domain fixing projection DP have a role to align the liquid crystal layer LC in a direction slant to the alignment direction of the alignment process; the domain fixing structure DE and the domain fixing projection DP are aligned in line in the liquid crystal display device of the first embodiment; thus, the slanting directions of alignments nearby are made consistent. However, when The domain fixing structure DE and the domain fixing projection DP are set deviated from in line, the initial alignment direction due to the domain fixing projection DP and the alignment direction due to fringe electric field when the voltage is applied to the domain fixing structure DE nearby become inconsistent. As a result, the domain boundary does not become shortest and it becomes unstable; consequently, the display quality decreases. Therefore, display characteristics of the seventh embodiment decreases compared with that of the first embodiment.
Number | Date | Country | Kind |
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2017-112305 | Jun 2017 | JP | national |