(1) Field of the Invention
The present invention relates to a liquid crystal display device, particularly, a liquid crystal display device using a backlight device which converts, using light guide plates, the illumination light outputted from light emitting diodes into surface light and outputs the surface light to a liquid crystal panel.
(2) Description of the Related Art
There have been edge-light (side-light) type backlight devices in which light is supplied from a side and direct type backlight devices in which light is supplied from behind (from a rear side). In edge-light type backlight devices, light emitted from a primary light source, for example, a cold cathode fluorescent lamp (CCFL) or a light emitting diode (LED) is converted into surface light using a light guide plate formed of a highly scattering optical transmission (HSOT) polymer or a transparent material. Such edge-light type backlight device is widely used in liquid crystal display device. Furthermore, so-called tandem-type backlight device in which plural light guide plates and light source combinations is two-dimensionally arranged so as to secure a relatively wide emission area have also been proposed.
Tandem-type backlight systems including two-dimensionally arranged plural light guide plates are disclosed, for example, in Japanese Patent Publication No. 3373427 and Japanese Patent Application Laid-Open No. 2006-286638.
In recent years, liquid crystal display devices, while being made thinner, have been growing larger in screen size. The tandem-type backlight device described above is, compared with other types of backlight device, advantageous in making liquid crystal display device thinner and larger in screen size.
In a tandem-type backlight device, light fluxes outputted from primary light sources (hereinafter generically referred to as “LED” as being representative of primary light sources) is inputted to light guide plates formed of transparent material (for example, acrylic resin, polycarbonate resin, or cycloolefin resin). The light fluxes inputted to the light guide plate are reflected at the reflection surface of reflection sheet provided at the rear side of the light guide plate and also at the diffuse reflection patterns provided on the light guide plate, and are then outputted as surface light via a diffusion sheet disposed over the output surface of the light guide plate. The light guide plate are shaped with their thickness gradually decreasing along the direction from the LED side toward their light output side. The diffuse reflection patterns are provided in an arrangement in which they are denser where they are more away from the LEDs.
A tandem-type backlight device is configured using such light guide plates and LEDs arranged in plural blocks (light guide plate blocks). In a tandem-type backlight device including plural light guide plate blocks, however, a clearance and a mechanical deformation can be generated between light guide plate blocks because of differences between them as to thermal expansion or contraction dependent on, for example, their materials, dimensions, and shapes. Such the clearance and the deformation cause brightness unevenness (differences in brightness level) in the output light of the backlight device or on the screen of the liquid crystal display device. The brightness unevenness can be eliminated by increasing the distance between the light guide plate and the diffusion sheet, but doing so increases the thickness of the backlight device.
The present invention has been made in view of the above problem and it is an object of the invention to provide a liquid crystal display device in which the generation of the clearance and the mechanical deformation between light guide plate blocks resulting from their thermal expansions or contractions caused by temperature changes is reduced.
According to a first aspect of the present invention, a liquid crystal display device for displaying an image using a liquid crystal panel is provided which comprises: a plurality of light sources which are arranged in a horizontal direction to be spaced apart by a predetermined distance and which emit light downwardly; a plurality of light guide plate blocks to which the light emitted from the plurality of light sources is downwardly incident and which output the incident light to the liquid crystal panel as surface light; and a chassis which fixes the plurality of light sources and the plurality of light guide plate blocks from behind. In the liquid crystal display device: the plurality of light guide plate blocks are arranged along a vertical direction of the liquid crystal display device, each of the plurality of light guide plate blocks having a rectangular shape longitudinally extending along a horizontal direction of the liquid crystal display device; and each of the plurality of light guide plate blocks is fixed, at a portion thereof corresponding to a center in the horizontal direction of the liquid crystal display device, to the chassis, and a clearance is provided at each end in the horizontal direction of each of the plurality of light guide plate blocks.
Preferably, in the liquid crystal display device, a rear side of each of the plurality of horizontal rows including the plurality of light guide plate blocks is entirely covered by a reflection sheet.
According to a second aspect of the present invention, a liquid crystal display device for displaying an image using a liquid crystal panel is provided which comprises: a plurality of light sources which are arranged in a horizontal direction to be spaced apart by a predetermined distance and which emit light downwardly; a plurality of light guide plate blocks to which the light emitted from the plurality of light sources is downwardly incident and which output the incident light as surface light; a diffusion sheet which diffuses light coming from the plurality of light guide plate blocks and outputs the diffused light to the liquid crystal panel; and a chassis which fixes the plurality of light sources and the plurality of light guide plate blocks from behind. In the liquid crystal display device: the plurality of light guide plate blocks are arranged along a vertical direction of the liquid crystal display device, each of the plurality of light guide plate blocks having a rectangular shape longitudinally extending along a horizontal direction of the liquid crystal display device; and each of the plurality of light guide plate blocks is provided, on a rear side thereof, with a reflection sheet support member for supporting the light guide plate block from behind, the reflection sheet support member having a projection formed integrally therewith for supporting the diffusion sheet from behind.
In the liquid crystal display device, each of the reflection sheet support member and the projection may have a white surface.
In the liquid crystal display device, the reflection sheet support member may further have a fixing part formed integrally therewith for fixing another light guide plate block provided adjacently below the light guide plate block supported by the reflection sheet support member, the fixing part having, on a front side thereof, the projection formed integrally therewith.
According to a third aspect of the present invention, a liquid crystal display device for displaying an image using a liquid crystal panel is provided which comprises: a plurality of light sources which are arranged in a horizontal direction to be spaced apart by a predetermined distance and which emit light downwardly; a plurality of light guide plate blocks to which the light emitted from the plurality of light sources is downwardly incident and which output the incident light as surface light; a diffusion sheet which diffuses light coming from the plurality of light guide plate blocks and outputs the diffused light to the liquid crystal panel; and a chassis which fixes the plurality of light sources and the plurality of light guide plate blocks from behind. In the liquid crystal display device: the plurality of light guide plate blocks are arranged along a vertical direction of the liquid crystal display device, each of the plurality of light guide plate blocks having a rectangular shape longitudinally extending along a horizontal direction of the liquid crystal display device; and each of the plurality of light guide plate blocks is provided, on a rear side thereof, with a reflection sheet support member for supporting the light guide plate block from behind, the reflection sheet support member having a fixing part formed integrally therewith for fixing another light guide plate block provided adjacently below the light guide plate block supported by the reflection sheet support member.
In the liquid crystal display device, each of the reflection sheet support member and the projection may be configured to reflect light at a surface thereof.
In the liquid crystal display device: the reflection sheet support member may further have a projection formed integrally therewith for supporting the diffusion sheet from behind, the projection being formed integrally with the fixing part.
In the liquid crystal display device, the plurality of light guide plate blocks are arranged in two vertical columns arranged side by side in a horizontal direction of the liquid crystal display device.
According to the present invention, a surface light source unit and a liquid crystal display device using the same can be provided in which clearances or mechanical deformations generated between divided blocks when such blocks are thermally expanded or contracted as a result of a temperature change are reduced. Therefore, unevenness of the light outputted from the surface light source unit and the brightness unevenness of the liquid crystal display device can be reduced.
The present invention can also provide a liquid crystal display device in which no clearance is formed between divided blocks so as not to allow mechanical deformations to be generated between such blocks when such blocks are thermally expanded or contracted. It is therefore possible to reduce the distance between the surface light source and a diffusion sheet and thereby reduce the thickness of the liquid crystal display device.
Embodiments of the present invention will be described below with reference to the accompanying drawings. In the accompanying drawings, identical components having identical functions are denoted by identical reference numerals, and their descriptions are omitted where appropriate to avoid duplication. Also, any enlarged view of a component drawn for use in relevant description may not represent the real dimensional proportions of the component and, moreover, different portions of the component may be drawn differently enlarged even along a same dimensional direction.
The directions such as front-rear (front-back), upper-lower (vertical), and left-right (horizontal) directions denoted by arrows in the accompanying drawings are as seen by a viewer facing the screen of a liquid crystal display device placed on a flat surface (desktop installation). This also applies to the descriptions associated with the accompanying drawings. In this specification, items, for example, power supply cords, wirings between circuit boards, and other miscellaneous parts irrelevant to the present invention are omitted in the description and drawings.
An embodiment of a backlight device according to the present invention will be described below with reference to
The upper frame 101, lower frame 102, left frame 103, and right frame 104 are made of, for example, aluminum or iron. The light guide plate block is made of, for example, acrylic resin, polycarbonate resin, or cycloolefin resin.
As shown in
Namely, in the present embodiment, the light guide plate blocks have greater latitude at their left or right end portions to accommodate thermal expansion or contraction (that is, they are arranged to be thermally expanded or contracted more at their portions corresponding to lateral outer portions of the liquid crystal display device than at their portions corresponding to lateral center portions of the liquid crystal display device).
Temperature changes, therefore, cause the light guide plate block 107 to expand or contract mainly in its portion toward its left end and the light guide plate block 108 to expand or contract mainly in its portion toward its right end.
A preferable arrangement of light guide plate blocks may include eight light guide plate blocks arranged in one column (one column and eight rows) with each of the eight light guide plate blocks being horizontally longitudinal and fixed at the center line 105. The light guide plate blocks can then thermally expand laterally outwardly and contract laterally inwardly on both sides of the center line 105.
When three or more light guide plate blocks are arranged in each row, it becomes necessary to provide, in addition to the two clearances to be provided at the left and right ends of the horizontal rows, two or more horizontally spaced-apart clearances for absorbing thermal expansion and contraction of the light guide plate blocks. This complicates the configuration of the light guide plate blocks. The light guide plate block configuration of the present embodiment shown in
Generally, the clearance between light guide plate blocks shows as a dark line on the screen, so that more clearances cause greater brightness unevenness possibly resulting in failure to meet optical specification requirements of the liquid crystal display device. In the case of the present embodiment shown in
In the case of the present embodiment shown in
With reference to
With reference to
LEDs 301 to 304 are mounted on printed circuit boards (not illustrated) provided behind (on the rear side of) the light guide plate blocks. For the light guide plate block 207, two printed circuit boards are horizontally arranged side by side. Like the light guide plate blocks, the printed circuit boards are discrete from those arranged above and below them (those arranged in other rows). They are manufactured using, for example, glass epoxy resin substrate as a base material and by applying known technology.
As shown in
The light guide plates are manufactured such that their optical performance can tolerate their thermal expansion and contraction assumed as described above.
With reference to
Referring to
The clearance CL is, for example, 0.6 mm.
With reference to
As done with reference to
First, the printed circuit board 402 on which an LED (see
The reflection sheet 406 is sized preferably such that it can be used also for two light guide plate blocks arranged longitudinally side by side in a row, for example, the light guide plate blocks 107 and 108 described with reference to
The upper portion of each light guide plate block 407 is positioned in a clearance 505 formed below the reflection sheet guide 404. The lower portion of each light guide plate block 407 is inserted in a concave portion (bent portion) of the fixing part 405 to be fixed there. The clearance 408 formed at this time in the concave portion (bent portion) of the fixing part 405 serves to absorb downward thermal expansion of the light guide plate block 407. In this arrangement, an upper portion of the light guide plate block 407 is, together with the reflection sheet 406 and the printed circuit board 402, held between a pressing part formed by the concave portion (bent portion) of the fixing part 405 and the chassis 401. The lower portion of the light guide plate block 407, on the other hand, is inserted in the concave portion (bent portion) of the fixing part 405 without being pressed. Namely, the lower portion of the light guide plate block 407 is inserted in the concave portion (bent portion) of the fixing part 405 in a movable state. Thus, the lower portion of the light guide plate block 407 can move to absorb thermal expansion and contraction of the light guide plate block 407. The light guide plate block 407 is fixed in position by the positioning pins 219, not illustrated in
The above procedure for installing the light guide plate block 407 is repeated for each row, beginning with the top row, then proceeding downwardly.
Subsequently, the diffusion sheet 503 is placed over the light guide plate blocks 407 such that the projection of each pin mold 502 comes in contact with the back (rear side) of the diffusion sheet 503 thereby determining the distance between the light guide plate blocks 407 and the diffusion sheet 503. The pin mold 502 is equivalent to the fixing part 151 shown in
The fixing part 405 is made of metal, for example, iron to secure high reflectance. According to an embodiment of the present invention, the projection on the front side (on the liquid crystal panel side) of the fixing part 405 has a white surface so as to reflect light with high reflectance. Furthermore, a reflective coating may be applied to the projection as required. Allowing the pin mold 502 to reflect light efficiently makes it possible to efficiently guide the light outputted frontwardly from the light guide plate blocks 407 toward the liquid crystal panel.
The optical operation of the light guide device configured as described above will be described below. LEDs are provided above the light guide plate blocks 407. The LEDs emit light downward causing the light to be inputted to the light guide plate blocks 407. The light inputted to the light guide plate blocks 407 is, after undergoing reflection, refraction, and diffusion at the light guide plate blocks 407 as well as reflection by the reflection sheets 406, outputted as surface light toward the front side (the liquid crystal panel side). The surface light outputted from the light guide plate blocks 407 is inputted to the liquid crystal panel 504 after passing through the diffusion sheet 503 and a prism sheet, not illustrated. In the liquid crystal panel 504, light transmittance is controlled pixel by pixel thereby allowing the light inputted to the liquid crystal panel 504 to be spacially modulated to display an image.
A liquid crystal display device according to an embodiment of the present invention will be described below with reference to
As shown in
When the light guide plate 603 is fixed at a position near the LED 601 (on the center line 606 as shown in
As described above with reference to
Thus, according to the above embodiments, the effects of thermal expansion and contraction in the vertical direction of each light guide plate block caused by temperature changes on the distance between the light guide plate block and the corresponding LEDs is small, so that the brightness unevenness of the backlight device and the liquid crystal display device is small.
As described above, the LEDs and light guide plate blocks are arranged on the front side of the chassis 401 (see
As shown in
The liquid crystal module 700 is attached, on its rear side, with a driver board 701 mounted with driver circuits for driving the backlight LEDs, a power supply board 702 mounted with a power supply unit for the liquid crystal display device, a signal processing board 703 mounted with signal processing circuits, and support members 705 for supporting the liquid crystal display device.
According to the above embodiments, longitudinally arranging two light guide plate blocks or one light guide plate block in a horizontal direction makes it possible to reduce the effects of thermal expansion and contraction of the light guide plate block caused by temperature changes on the brightness distribution on the backlight device and the liquid crystal display device, so that the brightness unevenness on them can be reduced.
Even in cases where two light guide plate blocks are longitudinally arranged in a horizontal direction, using a reflection sheet which can cover the rear sides of the two light guide plate blocks makes it possible to reduce the effects of dark lines showing at the boundaries between the two light guide plate blocks on the backlight brightness distribution, so that the brightness unevenness on the backlight device and the liquid crystal display device can be reduced.
Another embodiment of the present invention will be described below with reference to
In the present embodiment, for each light guide plate block, a reflection sheet guide to support the light guide plate block from behind, a fixing part (fixing member) for fixing the light guide plate block provided adjacently below the first mentioned light guide plate block, and a pin mold for supporting a diffusion sheet from behind are integrally formed, for example, by molding a resin. Using the fixing part 803 integrated with a reflection sheet guide makes it possible to reduce the man-hour for fabrication.
Another embodiment of a fixing part integrated with a reflection sheet guide included in the liquid crystal display device according to the present invention will be described with reference to
The projection 903 of the fixing part 901 is shaped like, for example, a slim four-sided pyramid as shown in
As described above, the projection 903 has a shape which can be easily formed. Even when there is a clearance between two light guide plate blocks laterally arranged side by side, the clearance is covered by the projection 903, so that no dark lines are outputted. This reduces the brightness unevenness on the screen.
In the embodiments shown in
Also, in the embodiments shown in
Furthermore, in the embodiments shown in
Even though, in the present embodiment, a reflection sheet guide, a fixing part, and a pin mold are integrally structured, they may be integrated in different manners. For example, a reflection sheet guide and a fixing part may be integrally formed, and a pin mold (projection) may be attached to the integral structure as a discrete part. Or, alternatively, a reflection sheet guide and a pin mold (projection) may be integrally formed, and a fixing part may be attached to the integral structure as a discrete part.
Number | Date | Country | Kind |
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2009-199605 | Aug 2009 | JP | national |
2009-199611 | Aug 2009 | JP | national |