The present invention relates to a technique field of liquid crystal display panel, and more particularly to liquid crystal display panel and method for manufacturing the same.
When a TFT-LCD (Thin Film Transistor-Liquid Crystal Display) panel displays a low grey level image, there usually appears a poor display quality, so called as a two-side whitening, wherein the brightness in two-side area of the TFT-LCD is high and the brightness in the middle area of the TFT-LCD is low.
The reason why the two-side whitening occurred is that, as shown in
Accordingly, the technique solution to be solved by the embodiments of the present invention is to provide a liquid crystal display panel and method for manufacturing the same, such that the brightness displayed by the liquid crystal display panel could be uniform and the two-side whitening occurred while displaying by the liquid crystal display panel can be reduced or eliminated.
In order to solve the above mentioned technique problem, a technique solution adopted by the present invention is to provide a method for manufacturing a liquid crystal display panel, which comprises: coating a photoresist layer on a base; exposing the photoresist layer through a mask so as to form a spacing layer with a height that is varied, and, at the same time, controlling a first horizontal shifting speed of a first baffle and a second horizontal shifting speed of a second baffle so as to successively increase an exposing time for exposing the photoresist layer along a direction extended from a middle area to a two-side area, wherein the first baffle and the second baffle are opaque and disposed between the mask and a light source used for exposing, wherein the height of the spacing layer is decreased successively along the direction extended from the middle area of the liquid crystal display panel to the two-side area of the liquid crystal display panel, the spacing layer comprises a plurality of photo spacers, and, along the direction extended from the middle area to the two-side area, the photo spacers are with an identical maximum width; and removing the photoresist layer being exposed.
Wherein, the exposing time for exposing the photoresist layer satisfies the equation as follows:
wherein, T(x) is the exposing time, V1(x) is the first horizontal shifting speed of the first baffle, V2(x) is the second horizontal shifting speed of the second baffle, x is an exposing position, and Tmax is a maximum exposing time at the exposing position.
Wherein, an area of the first baffle and the second baffle is greater than or equals to the area of the liquid crystal display panel.
Wherein, a manufacturing material of the photoresist layer comprises a positive photoresist material.
Wherein, a developing technique is applied for removing the photoresist layer being exposed.
Wherein, the base is correspondence to a color filter substrate for forming the liquid crystal display panel.
In order to solve the above mentioned technique problem, another technique solution adopted by the present invention is to provide a method for manufacturing a liquid crystal display panel, which comprises: coating a photoresist layer on a base; exposing the photoresist layer through a mask so as to form a spacing layer with a height that is varied, wherein the height of the spacing layer is decreased successively along a direction extended from a middle area of the liquid crystal display panel to a two-side area of the liquid crystal display panel; and removing the photoresist being exposed.
Wherein, at the same time while exposing the photoresist layer through the mask, the method further comprises: controlling a first horizontal shifting speed of a first baffle and a second horizontal shifting speed of a second baffle so as to successively increase an exposing time for exposing the photoresist layer along the direction extended from the middle area to the two-side area, wherein the first baffle and the second baffle are opaque and disposed between the mask and a light source used for exposing.
Wherein, the exposing time for exposing the photoresist layer satisfies the equation as follows:
wherein, T(x) is the exposing time, V1(x) is the first horizontal shifting speed of the first baffle, V2(x) is the second horizontal shifting speed of the second baffle, x is an exposing position, and Tmax is a maximum exposing time at the exposing position.
Wherein, an area of the first baffle and the second baffle is greater than or equals to the area of the liquid crystal display panel.
Wherein, the spacing layer comprises a plurality of photo spacers, and, along the direction extended from the middle area to the two-side area, the photo spacers are with an identical maximum width.
Wherein, a manufacturing material of the photoresist layer comprises a positive photoresist material.
Wherein, a developing technique is applied for removing the photoresist layer being exposed.
Wherein, the base is correspondence to a color filter substrate for forming the liquid crystal display panel.
In order to solve the above mentioned technique problem, the other technique solution adopted by the present invention is to provide a liquid crystal display panel, which comprises a base and a plurality of photo spacers with different heights, wherein the heights of the photo spacers are decreased successively along a direction extended from a middle area of the liquid crystal display panel to a two-side area of the liquid crystal display panel.
Wherein, the base is a color filter substrate of the liquid crystal display panel.
Wherein, a spacing layer comprises the photo spacers, and, along the direction extended from the middle area to the two-side area, the photo spacers are with an identical maximum width.
Through the above mentioned technique solution, the benefit caused by the embodiments of the present invention is that the embodiments of the present invention forms a spacing layer with decreasing height along the direction extended from the middle area to the two-side areas of the liquid crystal display panel such that a depth of a liquid crystal layer at the two-side areas is less than the depth of the liquid crystal layer at the middle area. Because the liquid crystal efficiency at the two-side areas would be reduced due to decrease of the depth of the liquid crystal layer, the transmittance of the pixel units in two-side areas would be reduced so as to reduce the displayed brightness at the two-side areas. At this time, the brightness difference between the two-side areas and the middle area could be reduced or eliminated, the liquid crystal display panel displays uniform brightness, and the two-side whitening can be reduced or eliminated.
The technique solutions in the embodiments of the present invention are described clearly and completely below with reference to the attached drawings of the embodiments of the present invention. Obviously, the embodiments described below are a part of embodiments but not all embodiments of the present invention. All other embodiments obtained by those have ordinary skill in the field based on the embodiments of the present invention without creative effort are within the protection scope of the present invention.
Step S21: coating a photoresist layer on a base.
Refer with
Step S22: exposing the photoresist layer through a mask so as to form a spacing layer with a height that is varied, wherein the height of the spacing layer is decreased successively along a direction extended from a middle area to a two-side area of the liquid crystal display panel.
As shown in
Preferably, the mask 12 in the present embodiment equals to the patterned mask for manufacturing photo spacer (PS) in the conventional technique, and the manufacturing process could be: performing a mark process at the area where the photo spacer is on the liquid crystal display panel, firstly; after that, a plurality of transparent regions 121 are defined on a mask base according to the marks, wherein the mask base is preferably a transparent hard material, such as glass or quartz, and the surface thereof is coated by an opaque metal layer, such as Cr, Al, Cu, Mo etc. and/or alloy film of these metals or combination of some of them; finally, the opaque layer corresponding to each first transparent region 121 is etched, and the proceeded processing, such as washing, etc. is performed so that the mask 12 is produced.In order to ensure the exposure region during exposing, the mask base is preferably selected such that the area of mask 12 is greater than or equals to the area of the liquid crystal display panel.
The main object of the embodiment of the present invention is to form a spacing layer having a plurality of photo spacers P with different heights on the base 10, and, along a direction extended from the middle area to the two-side areas, the heights of the photo spacers P are successively decreased. Based on that, it is preferably to control the exposure energy on different regions of the photoresist layer 11 such that the exposure energy is successively increased along the direction extended from the middle area to the two-side areas in order to obtain the photo spacers P having different heights.
Because the light intensity (exposure energy) is identical in an exposure unit, the exposing time for different region of the photoresist layer 11 should be controlled such that, along the direction extended from the middle area to the two-side areas, the exposing time is increased successively. Refer with
Preferably, the opaque first baffle 14 and second baffle 15 are disposed in the exposure unit in the present embodiment as shown in
Please refer to
At this time, the transparent regions 121 on the mask 12 are aligned with the regions where the photo spacers P are going to be formed on the base 10. After that, the light source 13 is turned on for performing exposure. Preferably, the light source 13 is an UV (Ultraviolet) source, and a light for exposing is with the exposure energy E. The range of the exposure energy E is determined according to the characteristic of the materials of the positive photoresist layer 11, and, in the present embodiment, the range of the exposure energy E is preferably 1˜100 mJ/cm2 (milli-Joule per centimeter squared).
During the exposing process, the present embodiment makes the exposing time be increased successively along the direction extended from the middle area to the two-side areas through controlling a first horizontal shifting speed of the first baffle 14 and a second horizontal shifting speed of the second baffle 15.
Specifically, as shown in
Wherein, Tstart is the time when the exposing position x begins to be exposed.
As shown in
Wherein, Tend is the time when the exposing position x stops being exposed.
Combining equation 1-1 and equation 1-2, the exposing time for any exposing position x can be obtained by T(x)=Tend−Tstart, and the T(x) satisfies the equation 1-3:
Applying mathematical exchange on equation 1-3, equation 1-4 could be obtained as follow:
Accordingly, it can be known that, no matter how the shape of a curve corresponding to the exposing time t shown in
For example, when the curve corresponding to the exposing time t is the quadratic curve shown in
Refer to
Combining equation 1-3 and equation 1-4, it can be known that a corresponded exposing time T(a)=Tmax+S2−S1 at the exposing position where x=a when the first baffle 14 speeds up the horizontal shifting and the second baffle 15 horizontally shifts in a constant speed as shown in
Intuitively, the schematic diagram showing a third relationship between the exposing position x, the first horizontal speed V1(x) and the second horizontal speed V2(x) shown in
According to the description made above, when the values of the first horizontal shifting speed V1(x) and the second horizontal shifting speed V2(x) satisfying the equation 1-3 and equation 1-4 are obtained, the reciprocal curves corresponding to the first horizontal shifting speed V1(x) and second horizontal shifting speed V2(x) could be in any shape, i.e. there are countless value sets of the first horizontal shifting speed V1(x) and second horizontal shifting speed V2(x).
Step S23: removing the photoresist layer being exposed.
After completing the steps mentioned above, the photoresist layer 11 being exposed in removed by developing techniques.
At this time, because the heights of the photo spacers P are successively decreased along the direction extended from the middle area to the two-side areas of the liquid crystal display panel such that the depths of the liquid crystal layer at the two-side areas are smaller than the depths of the liquid crystal layer at the middle area, it can be known from the public knowledge, of which the transmittance of a pixel unit=aperture ratio*liquid efficiency, in the field of liquid crystal display that the liquid efficiency at the two-side areas is reduced due to the decreased depth of the liquid crystal layer and therefore the transmittances of the pixel units at the two-side areas are reduced, such that the brightness at the two-side areas is reduced. At this time, the brightness difference between the two-side areas and the middle area could be reduced or eliminated, the liquid crystal display panel displays uniform brightness, and the two-side whitening can be reduced or eliminated.
In the embodiment, the heights of the photo spacers P are determined by the material characteristics of the liquid crystal. Take Merck 718 liquid crystal as an example, the height of the photo spacer is 2.5 um in the conventional technique while the height of the photo spacer P is 2.0 um at the two-side areas and the height of the photo spacer P is 3.0 um at the middle area in the embodiments of the present invention. Besides, the first baffle 14 and second baffle 15 could be disposed on a pulley or guide rail and the horizontal shifting speeds thereof could be controlled by an automatic driving apparatus, such that the movement in a single direction with varied speeds could be realized, and, preferably, a range of the speed is 1˜3000 mm/sec.
The embodiments of the present invention further provide a color filter substrate 110 shown in
In summary, the embodiments of the present invention forms a spacing layer with decreasing height along the direction extended from the middle area to the two-side areas of the liquid crystal display panel such that a depth of a liquid crystal layer at the two-side areas is less than the depth of the liquid crystal layer at the middle area. Because the liquid crystal efficiency at the two-side areas would be reduced due to decrease of the depth of the liquid crystal layer, the transmittance of the pixel units in two-side areas would be reduced so as to reduce the displayed brightness at the two-side areas. At this time, the brightness difference between the two-side areas and the middle area could be reduced or eliminated, the liquid crystal display panel displays uniform brightness, and the two-side whitening can be reduced or eliminated.
It is again noted that, the descriptions made above are the embodiments of the present invention, and are not used for limiting the protection scope of the present invention. All equivalent structures or process variations made according to the contents of the specification and attached drawings of the present invention, such as combining technique features of the embodiments or applying, either directly or indirectly, them into other related technique fields, are included in the patent protection scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
201410531248.0 | Oct 2014 | CN | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2014/088487 | 10/13/2014 | WO | 00 |