This application is based on Japanese Patent Application No. 2007-142876 filed on May 30, 2007, and the contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a liquid crystal module which is used as a display device of an electronic equipment, for example, such as a television receiver, a micro computer, or the like, in particular, the present invention relates to technology to prevent damage of a flexible circuit board which is joined to outer peripheral portion of a liquid crystal cell.
2. Description of Related Art
Recently, a display device utilizing a liquid crystal module has become popular as a display device of an electronic equipment such as a television receiver, a micro computer, or the like, because of merit of thin type, light weight, low power consumption, and the like. The liquid crystal module generally houses a back light source which is composed of a cold cathode tube and the like, and colored image is made be displayed on a display surface of a liquid crystal cell (which is called also a liquid crystal panel) by irradiating light emitted from the light source to the forward liquid crystal cell through an optical sheet such as a diffusion plate, a prism sheet, or the like, and passing the light through a color filter which is included in the liquid crystal cell.
The liquid crystal cell which is included in the liquid crystal module is structured to control operation of the liquid crystal cell by a signal, and various kind of driver elements and circuit boards are attached to the liquid crystal cell (See, for example, JP-A-2006-195225).
The flexible circuit boards 103 on which the source drivers 102 are loaded, are directly joined to a source relay board 106. The source relay board 106 has a function to relay the flexible circuit boards 103 on which the source drivers 102 are loaded, and a controller board 108 on which a control circuit to control the source drivers 102 is loaded, and patterned lines to relay both boards are set up on it. Connection between the source relay board 106 and the controller board 108 is performed utilizing a connecting member which is composed of a flat cable and the like.
Further, the flexible circuit boards 105 on which the gate drivers 104 are loaded, are directly joined to a gate relay board 107. The gate relay board 107 has a function to relay the flexible circuit boards 105 on which the gate drivers 104 are loaded, and the controller board 108 on which a control circuit to control the gate drivers 104 is loaded. And patterned lines to relay both boards are set up on the gate relay board 107. Connection between the gate relay board 107 and the controller board 108 is performed utilizing a connecting member which is composed of a flat cable and the like.
It should be noted that the source relay board 106 and the gate relay board 107 are fixed by screw fastening on a rear frame which is not shown in the drawing and is disposed on a rear surface side (reverse side of the display surface) of the liquid crystal cell 101 in a state where the liquid crystal module is assembled.
In the conventional liquid crystal module that is structured as above described, a problem below described is caused when it is assembled.
For example, if screw fastening is performed from right side in
It should be noted that, if the screw fastening is performed from left side in
As a result, heretofore when fixing by the screw is performed, the relay boards 106, 107 are fixed temporarily on the rear frame 109 utilizing, for example, double stick tape or the like, and then the screw fastening is performed in order not to break the flexible circuit boards 103, 105 by rotation of the source relay board 106 and the gate relay board 107.
However, in the case where the relay boards 106, 107 are fixed temporarily on the rear frame 109 utilizing the double stick tape or the like and then the screw fastening is performed, there are problems, for example, assembling operation of the liquid crystal module becomes burdensome, and load for operation becomes large. Further, if the relay boards 106, 107 are disassembled because error in the assembling operation is found after they are fixed by screw, or for maintenance and the like, there is possibility that the flexible circuit boards 103, 105 are damaged because force is applied to them when the relay boards 106, 107 are removed from the rear frame 109, due to existence of the double stick tape which temporarily fixes the relay boards.
In view of the above described problems it is an object of the present invention to provide a liquid crystal module which can reduce possibility of damage of a flexible circuit board which is joined to an outer peripheral portion of a liquid crystal cell when a liquid crystal module is assembled or disassembled. It is another object of the present invention to provide a liquid crystal module which can reduce possibility of damage of a flexible circuit board which is joined to an outer peripheral portion of a liquid crystal cell when a liquid crystal module is assembled or disassembled, and further reduces a load for assembling operation when the module is assembled.
To attain the above described object, a liquid crystal module in accordance with the present invention includes: a liquid crystal cell; a flexible circuit board which is joined to outer peripheral portion of the liquid crystal cell; a circuit board which is joined to the flexible circuit board; a frame portion on which the circuit board is fixed by screw fastening; at least one protruding portion which protrudes to the circuit board side with regard to a surface of the frame portion on which the circuit board is attached, and which prevents rotation of the circuit board along with rotation of the screw by contacting with the circuit board.
According to this structure, rotation of the circuit board along with rotation of the screw is prevented utilizing the protruding portion which protrudes to a side in that the circuit board is set up with regard to a frame portion surface in which the circuit board is attached. Because of this, rotation of the circuit board can be prevented without performing temporal fixing by the double stick tape or the like when the circuit board is fixed by the screw or the screw is removed. As a result, possibility that the flexible circuit board which is joined to the outer peripheral portion of the liquid crystal cell is damaged (coming off, break, or the like), can be reduced, and further, it becomes possible to reduce load for fixing operation by the screw.
Further in the present invention, the liquid crystal module as above described may further include a guide portion to perform positioning of the liquid crystal cell and the at least one protruding portion may be formed on at least one of the guide portion and the frame portion. According to this arrangement, structure to prevent rotation of the circuit board (rotation along with rotation of the screw) which is joined to a flexible circuit board can be realized by simple configuration.
Further in the present invention, it is preferable that the at least one protruding portion is formed integrally with the guide portion or the frame portion in the liquid crystal module structured as above described. According to this arrangement, structure to prevent rotation of the circuit board (rotation along with rotation of the screw) which is joined to the flexible circuit board can be realized without increasing number of parts, and it is advantageous in workability and in cost.
Further in the present invention, it is preferable that the at least one protruding portion comprises a plurality of protruding portions, and the plurality of protruding portions are set up such that they sandwich the circuit board in the liquid crystal module structured as above described. According to this arrangement, it becomes possible to more surely prevent rotation of the circuit board (rotation along with rotation of the screw) which is joined to the flexible circuit board.
Further, in the present invention, the plurality of protruding portions may be set up along both side surfaces of longer side or shorter side of the circuit board which is set up in substantially rectangular plate shape in the liquid crystal module structured as above described. According to this arrangement, it is easy to realize structure to prevent rotation of the circuit board (rotation along with rotation of the screw) which is joined to the flexible circuit board.
Further, in the present invention, a driver element to drive the liquid crystal cell may be loaded on the flexible circuit board, the liquid crystal module may further include a controller board on which a control circuit to control the driver element is loaded, and the circuit board may be a relay board to relay the flexible circuit board and the controller board in the liquid crystal module structured as above described.
As above described, according to the liquid crystal module in accordance with the present invention, the flexible circuit board which is joined to the outer peripheral portion of the liquid crystal cell can reduce possibility of damage when the liquid crystal module is assembled or disassembled, and workability when the liquid crystal module is assembled becomes better.
Hereinafter, explanation will be given about embodiments of a liquid crystal module in accordance with the present invention with reference to drawings. It should be noted that the embodiments shown here are mere examples and the present invention is not intended to be limited to the embodiments shown here.
The rear frame 2 is formed from metal and it has structure in that the reflection sheet 3 and the back light source 4 can be housed. The reflection sheet 3 is formed of a white synthetic resin plate having insulating property, which is put on the rear frame 2. The reflection sheet 3 is included to reflect light which is emitted from the back light source 4.
The back light source 4 is composed of a plurality of line light sources 4a which are gathered together. In the liquid crystal module 1 according to the first embodiment as shown in
One end sides of this U shaped CCFLs 4b are supported by lamp holders 8 which are made of an elastic member such as silicon rubber. Further, the other end sides of the CCFLs are inserted in lamp sockets 9 and the CCFLs 4b are connected to an inverter circuit which is not shown in the drawing through the lamp sockets 9. Driving of such U shaped CCFLs 4b is performed by applying AC voltage on both ends of the CCFLs 4b such that respective ends become inversed phase each other.
The diffusion plate 5 has a function to diffuse light which is emitted from the back light source 4 and is input directly, and light which is emitted from the back light source 4 and is input after it is reflected by the reflection sheet 3. Further, in the optical sheet 6 a diffusing sheet which diffuses light is included, and diffusion of light is also performed there to achieve correction of uneven brightness and the like. It should be noted that the diffusion plate 5 and the optical sheet 6 are in a state where they are held down to the rear frame 2 by a cell guide 10.
The liquid crystal cell 7 is disposed on upper side of the optical sheet 6. The liquid crystal cell 7 has well known structure that it is provided with a pair of polarizing filters, a pair of glass substrates which are set up between the pair of polarizing filters, a liquid crystal, a transparent electrode, a color filter, and the like which are set up between the glass substrates. The liquid crystal cell 7 is in a state where it is regulated its position by the cell guide 10 and fixed by a bezel 11.
Next, explanation will be given about positional relation of the plurality of circuit boards which are set up to drive the liquid crystal cell 7 with reference to
As shown in
Further, one ends of three pieces of flexible circuit boards 24 are joined along both shorter sides of the outer peripheral portions of the liquid crystal cell 7. Joining of the liquid crystal cell 7 and the flexible circuit boards 24 is performed utilizing, for example, the ACF. According to this arrangement an electrode (not shown) which is set up on the liquid crystal cell 7 and the flexible circuit boards 24 are electrically connected.
Source drivers 22 to give signal to a source of a thin film transistor (TFT, not shown) which is set up on a glass substrate of the liquid crystal cell 7, are connected by, for example, chip on film (COF) method to each of the flexible circuit boards 21 which are joined to the liquid crystal cell 7. Further, gate drivers 25 to give signal to a gate of the thin film transistor are connected by, for example, the COF method to each of the flexible circuit boards 24 which are joined to the liquid crystal cell 7.
Though connection of the source drivers 22 or the gate drivers 25 to the flexible circuit boards 21, 24, is performed by the COF method in the present embodiment, it should be noted that the present invention is not intended to be limited to the embodiment, tape career package (TCP) method, for example, may be employed to connect.
Among the flexible circuit boards 21 which are joined to the liquid crystal cell 7, one ends of five flexible circuit boards 21 which are in a left half side thereof are connected to a left source relay board 23a, and one ends of five flexible circuit boards 21 which are in a right half side thereof are connected to a right source relay board 23b by soldering, for example. Further, among the flexible circuit boards 24 which are joined to the liquid crystal cell 7, one ends of the flexible circuit boards 24 which are joined to left side of the liquid crystal cell 7 are connected to the gate relay board 26a, and one ends of the flexible circuit boards 24 which are joined to right side thereof are connected to the gate relay board 26b by soldering, for example.
Though one source relay board and one gate relay board are disposed in the conventional structure shown in
As shown in
The source relay boards 23a, 23b and the gate relay boards 26a, 26b are fixed on the rear frame 2 utilizing screws 32. As a result, the liquid crystal module 1 according to the present embodiment is structured such that the relay boards 23a, 23b, 26a, 26b are not rotated by applying force in a rotating direction even when the screws 32 to fix the relay boards 23a, 23b, 26a, 26b are fastened or loosened.
Hereinafter, explanation will be given about structure to prevent the rotation of the relay boards 23a, 23b, 26a, 26b along with the rotation of the screws 32 with reference to
As shown in
As shown in
Now back to
Though, the protruding portions 31a protrude from a position which is higher than the upper surface 10a of the cell guide 10 (See,
Further, as shown in
In the present embodiment the protruding portions 31b are formed integrally with the rear frame 2 by bending a part of the rear frame 2 which is made from metal. However, the present invention is not intended to be limited to the embodiment, the protruding portions 31b may be formed by attaching another member on the rear frame 2 or the like, for example.
Explanation will be given about an action of the protruding portions 31a, 31b which are formed as above described to prevent the relay boards 23a, 23b, 26a, 26b from rotating, when the relay boards 23a, 23b, 26a, 26b are fixed by the screws 32, or when the fastened screws 32 are loosened, with reference to
In
On the other hand, in case where the right side screw 32 is loosened later between the two screw fastening portions, force to rotate the source relay board 23b in counter clockwise is generated utilizing the screw fastening portion (right side) as a supporting point. Even when such force is applied, the rotation of the source relay board 23b is prevented by contact of the source relay board 23b and the protruding portion 31b. On the other hand, in case where the left side screw 32 is loosened later, force to rotate the source relay board 23b in counter clockwise is generated utilizing the screw fastening portion (left side) as the supporting point. Even when such force is applied, the rotation of the source relay board 23b is prevented by contact of the source relay board 23b and the protruding portion 31a.
It should be noted that, of course the protruding portions 31a, 31b are in a state where they are beforehand contacting with the source relay board 23b when the screw fastening is performed and the like, or they are disposed nearby the source relay board 23b in order that they can prevent the rotation of the source relay board 23b in a level that the flexible circuit boards 21 do not have damage even though the protruding portions 31a, 31b do not contact with the relay board 23b.
In the present embodiment shown above, two protruding portions 31a (or 31b) are formed along one side surface of longer side of the respective relay boards 23a, 23b, 26a, 26b that are set up in substantially rectangular plate shape, however, the present invention is not intended to be limited to the embodiment. That is, for example, one protruding portion 31a (or 31b) may be set up near central portion of one side surface of longer side, or three or more protruding portions 31a (or 31b) may be formed.
Further in the present embodiment, the protruding portions 31a and the protruding portions 31b which are set up along the side surface of the longer side of the respective relay boards 23a, 23b, 26a, 26b, are disposed in opposing positions each other. However, the present invention is not intended to be limited to the embodiment. The protruding portions 31a and the protruding portions 31b which are set up along the side surface of the longer side of the respective relay boards 23a, 23b, 26a, 26b, may not be disposed in opposing positions but in shifted positions.
Further in the present embodiment, the protruding portions 31a and the protruding portions 31b are set up such that they sandwich the respective relay boards 23a, 23b, 26a, 26b. However in case where, for example, order to fasten or to loosen the screws is decided, and moving directions of the end portion of the relay boards 23a, 23b, 26a, 26b are decided when the screws are fastened or loosened (upper side or lower side in
Further in the present embodiment, the protruding portions 31a and the protruding portions 31b which are set up along the side surface of the longer side of the relay boards 23a, 23b, 26a, 26b, are respectively formed on the cell guide 10 and the rear frame 2. However the present invention is not intended to be limited to the embodiment. That is, it is possible to structure them such that the protruding portions which are set up along the both sides of the longer side of the relay board, are set up only on the rear frame 2, for example in response to whole structure of the liquid crystal module 1 Or the protruding portions may be set up on member which is different from the cell guide 10 and the rear frame 2.
Next, explanation will be given about a liquid crystal module according to a second embodiment. The liquid crystal module according to the second embodiment has different structure to prevent rotation of the relay board when fastening or loosening of the screws is performed in comparison with the liquid crystal module 1 according to the first embodiment, however, other structures are as same as the liquid crystal module 1 according to the first embodiment. Therefore, portions which are common to the first embodiment are referred to with the same reference numerals and explanation for them will be omitted if not necessary.
Though
In the second embodiment, the protruding portions 41 are formed such that they protrude to the source relay board 23b side with regard to a surface on which the source relay board 23b of the rear frame 2 is attached by screw fastening. Further, the protruding portions 41 are disposed along both side surfaces of shorter side of the source relay board 23b which is set up substantially rectangular plate shape, and are set up to sandwich the source relay board 23b. Further, amount of protrusion of the protruding portions 41 is made substantially equal to thickness of the source relay board 23b which is formed in a flat plate.
In the present embodiment, the protruding portions 41 are formed integrally with the rear frame 2 by bending a part of the rear frame 2 which is made from metal. However, the present invention is not intended to be limited to the embodiment, so the protruding portions 41 may be formed by attaching another member on the rear frame 2 or the like, for example.
By structuring as above described, even if force to rotate the source relay board 23b is applied when the screws 32 are fastened or loosened, the rotation of the source relay board 23b can be prevented by contact of the protruding portions 41 and the source relay board 23b. It should be noted that the protruding portions 41 are naturally in a state where it is beforehand contacting with the source relay board 23b when the screw fastening is performed and the like, or it is disposed nearby the source relay board 23b in order that it can prevent the rotation of the source relay board 23b in a level that the flexible circuit boards 21 do not have damage even though it does not contact with the relay board 23b.
In the present embodiment, the protruding portions 41 which are set up along the both sides of the shorter side of the respective relay boards 23a, 23b, 26a, 26b, are formed on the rear frame 2. However, the present invention is not intended to be limited to the embodiment. For example, the protruding portions 41 may be set up on different member from the rear frame 2.
Further in the present embodiment, a total of eight protruding portions 41 are set up such that they sandwich the respective relay boards 23a, 23b, 26a, 26b. However, with reference to
Others
The above described embodiments show structure in which rotation of the relay boards 23a, 23b, 26a, 26b which simply relay the flexible circuit boards 21, 24 to the controller board 28 with the rotation of the screw when the screw is fastened or loosened, is prevented. However, range where the present invention can be applied is not intended to be limited to it. That is, there is a case that a circuit board on which circuit elements are loaded and which has function that is different from mere relay board, is disposed on the position where the relay boards 23a, 23b, 26a, 26b is disposed, and the present invention can be applied to such case, too.
According to the liquid crystal module in accordance with the present invention, possibility of damage of a flexible circuit board which is joined to an outer peripheral portion of a liquid crystal cell when a liquid crystal module is assembled or disassembled, can be reduced. As a result, the present invention is useful in a field of the liquid crystal module.
Number | Date | Country | Kind |
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2007-142876 | May 2007 | JP | national |