This application claims the priority of Chinese patent application number 202010879839.2, filed on Aug. 27, 2020, the entire contents of which are incorporated herein by reference.
The present invention relates to the field of liquid crystal displays and, in particular, to a liquid crystal on silicon (LCOS) device and a LCOS display panel.
A liquid crystal on silicon (LCOS) display panel is a miniaturized reflective liquid crystal panel that “projects” color images based on liquid crystal control accomplished by semiconductor silicon crystal technology. A LCOS display panel is advantageous in utilizing light with high efficiency, having a compact size and a high aperture ratio, allowing fabrication using established techniques and easily displaying high-resolution images with sufficient color rendering.
A LCOS display panel typically includes a LCOS device and a transparent cover plate that is bonded to the LCOS device with a sealant, thus packaging the liquid crystal material therein. The structure and performance of the LCOS device have a great impact on the overall performance of the LCOS display panel.
Reference is now made to
Therefore, there is a need for structural improvements in conventional LCOS devices, which should allow increases in aperture ratio and hence in reflectance while avoiding a significant cost increase.
It is an objective of the present invention to provide a LCOS device and a LCOS display panel, which exhibit an increased aperture ratio and higher reflectance while not leading to a significant increase in cost.
To this end, the provided LCOS device includes:
a substrate;
at least two first pixel electrodes each having a substantially rectangular cross-section defining a first diagonal direction, a second diagonal direction and a length direction, each of the at least two first pixel electrodes having four cutaway corners, the at least two first pixel electrodes being arranged on the substrate along the first diagonal direction;
a first insulating layer, which is filled between sidewalls of adjacent first pixel electrodes and covers the first pixel electrodes;
at least two second pixel electrodes each having a substantially rectangular cross-section and arranged on the first insulating layer along the second diagonal direction, wherein in a projection plane parallel to a surface of the substrate: the second pixel electrodes are alternately arranged with the first pixel electrodes in the length direction; and an inter-pixel gap is formed between corners of adjacent second pixel electrodes along the second diagonal direction and also between cutaway corners of adjacent first pixel electrodes along the first diagonal direction; and
a second insulating layer, which is filled between sidewalls of adjacent second pixel electrodes.
Optionally, the four cutaway corners of the first pixel electrodes may be chamfered corners.
Optionally, each side of each of the second pixel electrodes may be aligned with an underlying side of a corresponding one of the first pixel electrodes.
Optionally, an edge portion along each side of each of the second pixel electrodes may overlap an underlying side of a corresponding one of the first pixel electrodes.
Optionally, each of the second pixel electrodes may have four cutaway corners, and wherein the four cutaway corners of the second pixel electrodes are chamfered corners.
Optionally, each of the first and second pixel electrodes may have a substantially square cross-section.
Optionally, each of the second pixel electrodes may have four corners that are not cutaway corners.
Optionally, each of the first pixel electrodes may have a thickness of from 220 nm to 260 nm and each of the second pixel electrodes may have a thickness of from 30 nm to 50 nm.
Optionally, a first dielectric layer may be formed between each of the first pixel electrodes and the substrate and a second dielectric layer may be formed between each of the second pixel electrodes and the first insulating layer.
Optionally, conductive plugs may be formed through the first insulating layer to electrically connect the second dielectric layers to the substrate.
Optionally, the LCOS device may further include an insulating passivation layer and an alignment layer, the insulating passivation layer covering both the second pixel electrodes and the second insulating layer, the alignment layer covering the insulating passivation layer.
The present invention also provides a LCOS display panel, which includes the LCOS device as defined above, a liquid crystal layer and a transparent cover plate. The LCOS device is bonded to the transparent cover plate by a sealant, and the liquid crystal layer is sandwiched between the LCOS device and the transparent cover plate.
Compared with the prior art, the present invention offers the following benefits:
1. By including the at least two first pixel electrodes, each corner of each of which is a cutaway corner, and all of which are periodically arranged on the substrate along diagonal directions defined by the cutaway corners, and the at least two second pixel electrodes which are periodically arranged on the first insulating layer along the diagonal directions and are staggered relative to the first pixel electrodes so that inter-pixel gaps are formed between adjacent corners of the second pixel electrodes along the diagonal directions and respective adjacent cutaway corners of the first pixel electrodes along the same directions, the LCOS device achieves an improved aperture ratio and hence enhanced reflectance while avoiding a significant increase in cost.
2. By incorporating the LCOS device that achieves an improved aperture ratio and hence enhanced reflectance not at the expense of a significant increase in cost, the LCOS display panel obtains significantly improved display performance.
In these figures:
10—substrate; 11—pixel electrode; 12—inter-pixel gap; 13—dielectric layer; 14—insulating barrier layer; 15—insulating passivation layer; 20—substrate; 21—first pixel electrode; 211—first dielectric layer; 212—gap; 213—vacancy; 22—first insulating layer; 23—second pixel electrode; 231—second dielectric layer; 24—second insulating layer; 25—conductive plug; 26—insulating passivation layer.
Objectives, advantages and features of the present invention will become more apparent upon reading the following more detailed description of LCOS and LCOS display panels proposed herein. Note that the accompanying drawings are provided in a very simplified form not necessarily drawn to scale, with their only intention to facilitate convenience and clarity in explaining embodiments disclosed herein.
In one embodiment of the present invention, there is provided a liquid crystal on silicon (LCOS) device, which includes, as shown in
The LCOS device according to this embodiment will be described in greater detail with reference to
The substrate 20 may be made of any suitable material(s) known to those skilled in the art, such as at least one of silicon, germanium, silicon germanium, silicon carbide, silicon germanium carbide, indium arsenide, gallium arsenide, indium phosphide and the like. Alternatively, the substrate may be a silicon on insulator, strained silicon on insulator, strained silicon germanium on insulator, silicon germanium on insulator or germanium on insulator substrate or the like. The substrate 20 contains structures such as circuits and MOS transistors.
Each corner of each first pixel electrode 21 is a cutaway corner, and all the first pixel electrodes 21 are arranged on the substrate 20 along the diagonal direction defined by the cutaway corners. That is, all the first pixel electrodes 21 are periodically arranged side by side along the diagonals of each first pixel electrode 21. Additionally, in the diagonal directions, adjacent cutaway corners of the first pixel electrodes 21 are spaced apart from each other. In other words, each first pixel electrode 21 is partially removed at each corner so that each of its corners is a cutaway corner. With the cutaway corners of one first pixel electrode 21 as reference ones, each of the other first pixel electrodes 21 is arranged so that its cutaway corners are oriented in the same manner as the respective reference corners and adjacent corners face, and are spaced apart from, each other. In this way, all the first pixel electrodes 21 are periodically arranged on the substrate 20.
Referring to
The cutaway corners of the first pixel electrodes 21 may be chamfered corners. That is, the sidewalls at the cutaway corners of the first pixel electrodes 21 are beveled. For any two adjacent first pixel electrodes 21 with two respective adjacent cutaway corners, the sidewalls at the respective cutaway corners may be spaced apart from each other by a distance gradually decreasing from the top downward.
Each first pixel electrode 21 is separated from the substrate 20 by a first dielectric layer 211 disposed therebetween.
The first pixel electrodes 21 may be formed of at least one of magnesium, copper, aluminum, titanium, tantalum, gold, zinc and silver and may have a thickness ranging from 220 nm to 260 nm (e.g., 230 nm, 240 nm, etc.). It is to be noted that the material and thickness of the first pixel electrodes 21 are not limited to the enumerated list and range and may be appropriately chosen as required by the desired performance of the device. Examples of the material from which the first dielectric layers 211 is fabricated may include, but are not limited to, at least one of titanium dioxide, tantalum pentoxide, hafnium dioxide, titanium nitride, tantalum mononitride, zinc oxide and magnesium fluoride. The thickness of the first dielectric layers 211 may range from 30 nm to 50 nm.
The first insulating layer 22 is filled between sidewalls of adjacent first pixel electrodes 21 and covers the first pixel electrodes 21. That is, the first insulating layer 22 isolates adjacent first pixel electrodes 21 and buries the first pixel electrodes 21 therein.
The first pixel electrodes 21 are periodically arranged along the diagonal directions defined by their cutaway corners such as to form gaps 212 between adjacent cutaway corners of adjacent first pixel electrodes 21 and vacancies 213 surrounded by the first pixel electrodes 21. The gaps 212 communicate with the vacancies 213, and they are both filled up by the first insulating layer 22. Referring to
The first insulating layer 22 may be made of at least one of silica, silicon nitride and silicon oxynitride, or of any other suitable insulating material.
The at least two second pixel electrodes 23 are periodically arranged along the diagonal directions on the first insulating layer 22 so that adjacent corners of the second pixel electrodes 23 are spaced apart from each other along the diagonal directions. In other words, with the corners of one second pixel electrode 23 as reference ones, each of the other second pixel electrodes 23 is so arranged that its corners are oriented in the same manner as the respective reference corners and adjacent corners face, and are spaced apart from, each other. In this way, all the second pixel electrodes 23 are periodically arranged on the first insulating layer 22.
The corners of the second pixel electrodes 23 may be all cutaway corners or not. That is, each corner of each second pixel electrode 23 may be either partially removed so as to become a cutaway corner, or not so processed. In the former case, each corner of each second pixel electrode 23 may be a chamfered corner. That is, the sidewalls at the cutaway corners of the second pixel electrodes 23 are beveled. For any two second pixel electrodes 23 that are diagonally adjacent to each other at their respective cutaway corners, the sidewalls at the respective cutaway corners may be spaced apart from each other by a distance gradually decreasing from the top downward.
Referring to
The second pixel electrodes 23 are staggered with respect to the first pixel electrodes 21. As can be seen from
Referring to
Compared to the case as shown in
Each second pixel electrode 23 is separated from the first insulating layer 22 by a second dielectric layer 231 disposed therebetween.
The second pixel electrodes 23 may be formed of at least one of magnesium, copper, aluminum, titanium, tantalum, gold, zinc and silver and may have a thickness ranging from 30 nm to 50 nm (e.g., 35 nm, 40 nm, 45 nm etc.). It is to be noted that the material and thickness of the second pixel electrodes 23 are not limited to the enumerated list and range and may be appropriately chosen as required by the desired performance of the device. Examples of the material from which the second dielectric layers 231 is fabricated may include, but are not limited to, at least one of titanium dioxide, tantalum pentoxide, hafnium dioxide, titanium nitride, tantalum mononitride, zinc oxide and magnesium fluoride. The thickness of the second dielectric layers 231 may range from 20 nm to 40 nm.
Reference is now made to
Referring to
The second insulating layer 24 is filled between sidewalls of adjacent second pixel electrodes 23 so that it occupies both the inter-pixel gaps G1 (or G2) between adjacent second pixel electrodes 23 and vacancies (not shown) delimited by the second pixel electrodes 23. In this way, the second insulating layer 24 isolates adjacent second pixel electrodes 23 from each other.
The second insulating layer 24 may be made of at least one of silica, silicon nitride and silicon oxynitride, or of any other suitable insulating material.
The LCOS device may further include an insulating passivation layer 26 and an alignment layer (not shown). As shown in
The insulating passivation layer 26 is provided to protect the second pixel electrodes 23 against influence from the environment and from the subsequent processes, and the alignment layer is configured for liquid crystal orientation control. The insulating passivation layer 26 may be made of at least one of silica, silicon nitride and silicon oxynitride, or of any other suitable insulating material. The alignment layer may be formed of a polymer such as polyimide.
In the above-described structure of the LCOS device, pixel electrodes are grouped into the first and second pixel electrodes that are arranged in separate layers and staggered relative to each other. This results in significant shrinkage of inter-pixel gaps and a more disordered arrangement of pixels, which provides increased immunity against inherent defects in liquid crystal in-plane switching. Thus, the LCOS device has improved performance. In addition, this LCOS device features an aperture ratio as high as 99.6%, much higher than that of the conventional LCOS device shown in
In summary, the present invention provides a LCOS device, including: a substrate; at least two first pixel electrodes, each corner of each of which is a cutaway corner, and all of which are periodically arranged on the substrate along diagonal directions defined by the cutaway corners; a first insulating layer, which is filled between sidewalls of adjacent first pixel electrodes and covers the first pixel electrodes; at least two second pixel electrodes periodically arranged on the first insulating layer along the diagonal directions, the second pixel electrodes staggered relative to the first pixel electrodes so that inter-pixel gaps are formed between adjacent corners of the second pixel electrodes along the diagonal directions and respective adjacent cutaway corners of the first pixel electrodes along the same directions; and a second insulating layer, which is filled between sidewalls of adjacent second pixel electrodes. This LCOS device has an improved aperture ratio and thus enhanced reflectance while avoiding a significant increase in cost.
In an embodiment of the present invention, there is provided a LCOS display panel including the above-described LCOS device of the present invention, a liquid crystal layer and a transparent cover plate. The LCOS device is bonded to the transparent cover plate by a sealant, and the liquid crystal layer is sandwiched between the LCOS device and the transparent cover plate.
The liquid crystal layer contains liquid crystal molecules, which are oriented under the action of the alignment layer in the LCOS device. The transparent cover plate may be formed of any of light-transmissive materials including glass, silica and plastic. In addition to bonding the LCOS device to the transparent cover plate, the sealant may also function to prevent the ingress of substances from the external environment, such as moisture. Examples of the sealant's material may include acrylic adhesives, epoxy adhesives, UV-curable adhesives, sodium silicate adhesives, etc.
By incorporating the LCOS device of the present invention, which achieves an improved aperture ratio and hence increased reflectance not at the expense of a significant increase in cost by employing an improved arrangement of pixel electrodes rather than being fabricated using more expensive sub-nanometer wafer processing techniques, the LCOS display panel obtains improved display performance while avoiding a significant increase in cost.
The description presented above is merely that of a few preferred embodiments of the present invention and does not limit the scope thereof in any sense. Any and all changes and modifications made by those of ordinary skill in the art based on the above teachings fall within the scope as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
202010879839.2 | Aug 2020 | CN | national |