The present invention relates to a liquid crystal projector for projecting lights from a light source through liquid crystal panels, being called by a “light bulb”, and a liquid crystal panel, as an image on a screen, and it relates to, in particular, the structures of a liquid crystal panel, which is applied within such the liquid crystal projector, and also a liquid cooling apparatus for cooling such the liquid crystal panel through a liquid coolant.
In recent years, within field of a projection apparatus for displaying a color image screen, etc., on a personal computer, through enlarged projection thereof (hereinafter, being called simply by a “projector”), for example, an apparatus has been widely put into practical use, resolving or dividing the light obtained from a light source, such as, a metal halide lamp, etc., for example, into three (3) directions, and projecting them on a screen through a projection lens or the like, after modulating light intensity thereof through each of the liquid crystal panels for use of the three (3) primary colors, i.e., R, G or B, respectively, and composing them by means of a color composing prism, etc.
However, within such the projector, in addition to an enlargement in the number of pixels of the liquid crystal panel (i.e., high definition) for increasing the obtainable definition thereof, there is further obtaining high intension of illumination (i.e., high illuminance) of a light irradiation source (for example, adoption of a metal halide lamp having electric power of 250 W or more) accompanying an enlargement of the display screen, etc. For that reason, there is raised up a problem of heat, which is generated from the light irradiation source of such high luminance. In particular, within the projector having such the structures as was mentioned above, the light generated from the light irradiation source is irradiated upon each of the liquid crystal panels for use of three (3) primary colors, R, G or B, to be modulated and/or transmitted on the surface thereof; therefore, if the light intensity (i.e., brightness) of the light irradiation source mentioned above goes up, then the heat generation upon those liquid crystal panels goes up, too, and thereby also affecting ill influences upon the characteristics of the liquid crystal panels.
By the way, conventionally, within such the projector, in general, for the purpose of preventing each of the portions of the apparatus, including the liquid crystal panel mentioned above therein (in particular, a lamp and a controller portion, etc.), from increasing in the temperature thereof, so as to protect it from the ill influences thereof, there is provide a fan for air cooling, with which a cooling wind is introduced from an outside of the apparatus into an inside of a housing of the apparatus, so as to be circulated therein. However, as was mentioned in the above, accompanying with an increase of the light intensity from the light irradiation source in the recent years, it comes to be difficult to suppress the heat generation sufficiently, upon the liquid crystal panels, only through the introduction and the circulation of the cooling wind into an inside of the apparatus by means of the cooling fan mentioned above.
Then, as disclosed in the following Patent Documents 1 to 15 mentioned below, there are already proposed projectors, in which a liquid coolant, such as, a water or the like, is sealed or enclosed within an inside of a space, being defined between a polarizing plate and a glass panel opposing thereto, so that the liquid coolant sealed therein is circulated within the inside of the space with using heat generated from the said liquid crystal panel, and thereby suppressing an increase of temperature due to acceptance of lights upon the liquid crystal panel; i.e., protecting the liquid crystal panel from ill influences due to the increase of temperature thereof. Also, for example, in particular, in the Patent Document 11 mentioned below, there is disclosed a cooling structure, wherein liquid crystal panels for use of three (3) fundamental colors, R, G and B, are formed to surround a photosynthesizing prism, as a whole, so that a coolant is enclosed within an inside thereof, and they are dipped a cooling vessel or container having a stirring or churning means in a part thereof, thereby achieving cooling thereof. In addition thereto, for example, by the Patent Document 15 mentioned below, it is already known a projector, in which the coolant is enclosed within spaces defined between the liquid crystal panel and the polarizing plates, being provided in a front and a rear thereof, while forming connecting flow paths or channels between the spaces in the front and the rear of the liquid crystal panel, and further with using a pump, etc., thereby circulating the coolant filled up within the inside of spaces, actively.
As was mentioned above, within the projector, enclosing the liquid coolant within a part of the liquid crystal panel, thereby circulating the liquid coolant enclosed within an inside thereof with utilizing a convection caused due to the heat generation of the said liquid crystal panel, or circulating it by the stirring means and/or the pump, etc., actively, due to the circulation of the liquid coolant enclosed within the liquid crystal panel, it is possible to achieve the cooling of the liquid crystal panels, more effectively. However, in case of taking the heat generation upon the liquid crystal panels into the consideration, accompanying a remarkable increase of light intensity (i.e., brightness) of a light source within projectors in recent years, the cooling is not sufficient, yet. Then, further, as are known from the following Patent Documents 16 to 19, there are already known the projectors, in which flow channels for the liquid coolant are formed in the liquid crystal panels for use of three (3) fundamental colors, R, G and B, as well as, a heat exchanger is provided in an outside thereof, and further a cooling cycle is built up for circulating the liquid coolant with using a circulation pump, so that the liquid coolant, such as, the water or the like, is circulated within that cooling cycle; i.e., achieving the cooling with higher efficiency. Further, in particular, the Patent Document 19 mentioned above discloses a projector, circulation paths are formed on peripheries of the liquid crystal panels mentioned above, so as to achieve the cooling from that periphery, and they are also formed in a periphery of a light irradiation source, thereby achieving the cooling on the entire body of the projector by the cooling cycle.
Patent Document 1: Japanese Patent Laying-Open No. Hei 3-126011 (1991);
Patent Document 2: Japanese Patent Laying-Open No. Hei 4-54778 (1992);
Patent Document 3: Japanese Patent Laying-Open No. Hei 4-73733 (1992);
Patent Document 4: Japanese Patent Laying-Open No. Hei 4-291230 (1992);
Patent Document 5: Japanese Patent Laying-Open No. Hei 5-107519 (1993);
Patent Document 6: Japanese Patent Laying-Open No. Hei 5-232427 (1993);
Patent Document 7: Japanese Patent Laying-Open No. Hei 6-110040 (1994);
Patent Document 8: Japanese Patent Laying-Open No. Hei 7-248480 (1995);
Patent Document 9: Japanese Patent Laying-Open No. Hei 8-211353 (1996);
Patent Document 10: Japanese Patent Laying-Open No. Hei 11-202411 (1999);
Patent Document 11: Japanese Patent Laying-Open No. 2002-131737 (2002);
Patent Document 12: Japanese Patent Laying-Open No. 2002-214596 (2002);
Patent Document 13: Japanese Patent Laying-Open No. 2003-75918 (2003);
Patent Document 14: Japanese Patent Laying-Open No. 2003-195135 (2003);
Patent Document 15: Japanese Patent Laying-Open No. 2004-12934 (2004);
Patent Document 16: Japanese Patent Laying-Open No. Hei 1-159684 (1989);
Patent Document 17: Japanese Patent Laying-Open No. Hei 5-216016 (1993);
Patent Document 18: Japanese Patent Laying-Open No. Hei 5-264947 (1993); and
Patent Document 19: Japanese Patent Laying-Open No. Hei 11-282361 (1999).
As was mentioned in details in the above, within the projectors relating to the conventional arts, for obtaining the cooling at higher efficiency, from introduction/circulation of cooling wind by means of an air cooling fan, in particular, accompanying with the remarkable increase of the intensity of light source (i.e., the brightness) in recent years, a method is adopted for achieving the cooling, by circulating the liquid coolant within an inside thereof while making the liquid coolant in contact with a part of the liquid crystal panel. Further, for achieving the cooling, much more effectively, there is proposed a method for cooling, forming the flow channel for the liquid within the liquid crystal panel, as well as, providing the heat exchanger and/or the circulation pump in an outside thereof, thereby building up the cooling cycle, so that the liquid coolant is circulated within that cooling cycle. However, in that instance, since the ill influences are large due to heat generation on the liquid crystal panels, in particular, in the projector, therefore, strong demands are made for the flow channel structures, being optimal to increase the cooling efficiency with an aid of the liquid coolant in the said liquid crystal panels.
On the other hand, with the projectors relating to the conventional arts mentioned above, as was mentioned previously, due to the principle thereof, i.e., the lights in three (3) directions obtained from a light source are modulated through the crystal panels for use of three (3) fundamental colors, R, G and B, respectively, and are projected on a screen through a projection lens or the like, after being synthesized by means of a color synthesizing prism or the like, there are generated fluctuations and/or discoloration (or, color shading), etc., on an image projected passing through those liquid crystal panels, for the liquid crystal panels mentioned above, in particular, those achieving cooling with applying the liquid coolant therein as was mentioned above, when bubbles are included within the liquid coolant contacting with or passing through a transparent portion (or a surface) of the liquid crystal panels, of course, and further when difference is generated in the density within the liquid coolant contacting with or passing through due to the difference in the velocity or the difference in temperatures; there is a problem that the projection image is disturbed. Further, also with the conventional arts mentioned above, for example, in the Patent Document 17 mentioned above, there is disclosed the structures for removing the bubbles mixed into the circulating liquid coolant, with provision of a bubble chamber within the circulation cycle of the liquid coolant for cooling the liquid crystal panels.
However, with the cooling structures of the liquid crystal panels in the various kinds of projectors, which are proposed in the various conventional arts mentioned above, in particular, it is still impossible to say that they can provide the structures being suitable for cooling those liquid crystal panels, with applying the cooling cycle circulating the liquid coolant therein, effectively, including picture quality of the pictures projected, in case when they are applied into a liquid projector of the method, in particular, synthesizing the lights in three (3) directions obtained from the light source by means of the prism, after passing through the crystal panels for use of three (3) fundamental colors, R, G and B, respectively.
Then, according to the present invention, being accomplished by taking the problems in the conventional arts mentioned above into the consideration thereof, an object thereof is to provide a liquid crystal projector, and further a liquid crystal panel and a liquid cooling apparatus thereof, for it; i.e., in particular, enabling to cool the liquid crystal panels with utilizing the liquid cooling cycle circulating the liquid coolant therein, effectively, and in particular, the difference in density within the liquid coolant passing through the transparent surface of the liquid crystal panel due to the difference in velocity and the difference in temperature, etc., and for that reason, giving such the ill influences upon the picture, hardly, which passes through the liquid crystal panel; thereby obtaining a preferable projection image.
For accomplishing the object mentioned above, according to the present invention, first of all, there is provided a liquid crystal projector, comprising: a light source; an optical element for changing the light from said light source into a parallel light, to be divided into three (3) light beams; three (3) kinds of liquid crystal panels for transmitting the three (3) light beams divided by said optical element therethrough, so as to modulate intensity thereof; an optical synthesizing means for synthesizing the three (3) light beams, passing through said three (3) kinds of liquid crystal panels, to be modulate intensity thereof; a projection means for projecting the three (3) light beams, which are synthesized by said optical synthesizing means; and a liquid cooling cycle, including a pump and a radiator therein, for circulating a liquid coolant within said three (3) kinds of liquid crystal panels, so as to conduct cooling thereof, wherein each of said three (3) kinds of liquid crystal panels defines a flow channel for the liquid coolant between a surface of said liquid crystal panel and a transparent member to be disposed opposing thereto, respectively, and further, said flow channel includes a high-resistance flow channel being flat and uniform in thickness thereof, covering a liquid crystal panel area of said liquid crystal panel, and also a buffer portion formed neighboring to a one of upstream side and downstream side of said high-resistance flow channel.
Also, according to the present invention, there is provided a liquid crystal projector, comprising: a light source; an optical element for changing the light from said light source into a parallel light, to be divided into three (3) light beams; three (3) kinds of liquid crystal panels for transmitting the three (3) light beams divided by said optical element therethrough, so as to modulate intensity thereof; an optical synthesizing means for synthesizing the three (3) light beams, passing through said three (3) kinds of liquid crystal panels, to be modulate intensity thereof; a projection means for projecting the three (3) light beams, which are synthesized by said optical synthesizing means; and a liquid cooling cycle, including a pump and a radiator therein, for circulating a liquid coolant within said three (3) kinds of liquid crystal panels, so as to conduct cooling thereof, wherein each of said three (3) kinds of liquid crystal panels defines a flow channel for the liquid coolant with a surface of said liquid crystal panel and a transparent member to be disposed opposing thereto, respectively, and further, said flow channel includes a high-resistance flow channel being flat and uniform in thickness thereof, covering a liquid crystal panel area of said liquid crystal panel, and also an auxiliary flow channel lower in flow resistance than said high-resistance flow channel, being formed surrounding said high-resistance flow channel.
Next, according to the present invention, also for accomplishing the object mentioned above, there is provided a liquid crystal panel for use in a liquid crystal projector, comprising: two (2) pieces of transparent substrates, enclosing a liquid crystal between them; and further at lease a transparent plate, being disposed opposing to one surface of said two (2) pieces of transparent substrates, so as to form a flow channel for a liquid coolant between them, wherein said flow channel defines a high-resistance flow channel being flat and uniform in thickness thereof, and further comprises a buffer portion neighboring to a one of upstream side and downstream side of said high-resistance flow channel.
And, according to the present invention, there is further provided a liquid crystal panel for use in a liquid crystal projector, comprising: two (2) pieces of transparent substrates, enclosing a liquid crystal between them; and further at lease a transparent plate, being disposed opposing to one surface of said two (2) pieces of transparent substrates, so as to form a flow channel for a liquid coolant between them, wherein said flow channel defines a high-resistance flow channel being flat and uniform in thickness thereof, and further comprises an auxiliary flow channel lower in flow resistance than said high-resistance flow channel, being formed surrounding said high-resistance flow channel.
Further, according to the present invention, also for accomplishing the object mentioned above, there is provided a liquid cooling apparatus for cooling liquid crystal panels for use in a liquid crystal projector, each panel having two (2) pieces of transparent substrates, enclosing a liquid crystal between them, with a liquid coolant, comprising: at least a transparent plate, being disposed opposing to one surface of said two (2) pieces of transparent substrates, so as to define therebetween a high-resistance flow channel being flat and uniform in thickness thereof, covering a liquid crystal panel area of said liquid crystal panel, and also a buffer portion neighboring to said flow channel; further a driving means for the liquid coolant, connected to said buffer portion of said liquid crystal panel; and a heat radiator means for radiating heat of said liquid crystal panel, which is received in said flow channel into an outside, whereby building a liquid cooling cycle.
Also, according to the present invention, there is provided a liquid cooling apparatus for cooling liquid crystal panels for use in a liquid crystal projector, each panel having two (2) pieces of transparent substrates, enclosing a liquid crystal between them, with a liquid coolant, comprising: at least a transparent plate, being disposed opposing to one surface of said two (2) pieces of transparent substrates, so as to define therebetween a high-resistance flow channel being flat and uniform in thickness thereof, covering a liquid crystal panel area of said liquid crystal panel, and also an auxiliary flow channel lower in flow resistance than said high-resistance flow channel, being formed surrounding said flow channel; further a driving means for the liquid coolant, connected to said buffer portion of said liquid crystal panel; and a heat radiator means for radiating heat of said liquid crystal panel, which is received in said flow channel into an outside, whereby building a liquid cooling cycle.
In addition to the above, according to the present invention, secondarily, but also for accomplishing the object mentioned above, there is provided a liquid crystal projector, comprising: a light source; an optical element for changing the light from said light source into a parallel light, to be divided into three (3) light beams; three (3) kinds of liquid crystal panels for transmitting the three (3) light beams divided by said optical element therethrough, so as to modulate intensity thereof; an optical synthesizing means for synthesizing the three (3) light beams, passing through said three (3) kinds of liquid crystal panels, to be modulate intensity thereof; a projection means for projecting the three (3) light beams, which are synthesized by said optical synthesizing means; and a liquid cooling cycle, including a pump and a radiator therein, for circulating a liquid coolant within said three (3) kinds of liquid crystal panels, so as to conduct cooling thereof, wherein each of said three (3) kinds of liquid crystal panels defines a flow channel for the liquid coolant between a surface of said liquid crystal panel and a transparent member to be disposed opposing thereto, respectively, and further, said flow channel includes a first flow channel being flat and uniform in thickness thereof, covering a liquid crystal panel area of said liquid crystal panel, and also a second flow channel provided on a one of upstream side and downstream side of said first flow channel, having flow resistance higher than that in said first flow channel.
Also, according to the present invention, also for accomplishing the object mentioned above, there is provided a liquid crystal panel for use in a liquid crystal projector, comprising: two (2) pieces of transparent substrates, enclosing a liquid crystal between them; and further at lease a transparent plate, being disposed opposing to one surface of said two (2) pieces of transparent substrates, so as to form a flow channel for a liquid coolant between them, wherein said flow channel defines a first flow channel being flat and uniform in thickness thereof, within an area covering a liquid crystal area of said liquid crystal panel, and further comprises a second flow channel neighboring to a one of upstream side and downstream side of said high-resistance flow channel, having flow resistance higher than that in said first flow channel.
Further, also accomplishing the object mentioned above, according to the present invention, there is provided a liquid cooling apparatus for cooling liquid crystal panels for use in a liquid crystal projector, each panel having two (2) pieces of transparent substrates, enclosing a liquid crystal between them, with a liquid coolant, comprising: at least a transparent plate, being disposed opposing to one surface of said two (2) pieces of transparent substrates, so as to define therebetween a first flow channel being flat and uniform in thickness thereof, covering a liquid crystal panel area of said liquid crystal panel, and also a second flow channel on a one of upstream side and downstream side of said first flow channel, being higher in flow resistance than that in said first flow channel; further a driving means for the liquid coolant, connected to said first and said second flow channels of said liquid crystal panel; and a heat radiator means for radiating heat of said liquid crystal panel, which is received in said first and said second flow channels into an outside, whereby building a liquid cooling cycle.
However, according to the present invention, in the liquid crystal projector, the liquid crystal panel for use in a liquid crystal projector, and the liquid cooling apparatus for cooling liquid crystal panels for use in a liquid crystal projector, as described in the above, preferably, said liquid crystal panel further comprises a buffer portion neighboring to said second flow channel, in addition to said second flow channel.
a) and 1(b) are cross-section views, including A-A cross section thereof, for showing the details of interior structures of a liquid crystal panel for use in a liquid crystal projector, according to an embodiment 1 of the present invention;
a) and 4(b) are cross-section views, including A-A cross section thereof, for showing the details of interior structures of a modification of the liquid crystal panel, which is shown in
a) and 5(b) are further cross-section views, including A-A cross section thereof, for showing the details of interior structures of the liquid crystal panel, according to other modification of the present invention;
a) to 6(c) are cross-section views, including A-A and B-B cross sections thereof, for showing the details of the interior structures of the liquid crystal panel, according to other modification of the present invention;
a) and 8(b) are cross-section views, including A-A cross section thereof, for showing the details of interior structures of a modification of a liquid crystal panel for use in a liquid crystal projector, according to an embodiment 2 of the present invention;
a) and 10 (b) are cross-section views, including A-A cross section thereof, for showing the details of interior structures of a modification of the liquid crystal panel, which is shown in
Hereinafter, embodiments according to the present invention will be fully explained by referring to the attached drawings.
First of all,
On the other hand, the light reflected upon the first dichroic mirror 117 mentioned above, is reflected upon the surface of a first reflection mirror 120, to be incident upon a second dichroic mirror 121. The light reflected thereon is guided onto a liquid crystal panel 101(G) for use of G (green) through a second condenser lens 122, and after being modulated therein it reaches to the photosynthesizing prism 119. Further, the light penetrating through the second dichroic mirror 121, passing through a second reflection mirror 123 and a relay lens 124, is reflected upon the surface of a third reflection mirror 125, and is guided onto a liquid crystal panel 101(B) for use of B (Blue) through a third condenser lens 126, to be modulated therein; thereby reaching to the photosynthesizing prism 119 mentioned above. And, the lights, the light intensity of which are modulated in those liquid crystal panels 101(R), 101(G) and 101(B) for the three (3) fundamental colors, respectively, are synthesized by means of the photosynthesizing prism 119 mentioned above, and are further extended through a projection optic system 127, including a projection lens therein, for example; thereby being projected on a screen not shown in the figure, for example (see a thin arrow in the figure).
Also, a reference numeral 131 in the figure depicts a cooling fan unit, including a fan and a motor for rotationally driving thereof within an inside thereof, for example, wherein an outside air is taken into the housing through an air suction opening 134, which is formed in a part of the housing 100 of the liquid crystal projector motioned above, as is shown by outlined arrows in the figure, so as to cool down an electric parts unit 128 for electrically controlling/driving various parts, including the liquid crystal panels for R, G and B, therein, for example, as well as, a heat radiating unit 130, which will be mentioned later. Further, the air taken into is discharged, after cooling down the metal halide lamp 112, such as a high luminous light irradiation source, being at issue due to the reason of heat generation, because of a remarkable demand for a high intension of illumination accompanying with the large-sizing of a display screen in recent years, as was mentioned above, and further the first lens array 113, the second lens array 114, the polarization converter element 115, and the condensing lens 116, which are disposed in the vicinity of that light irradiation source, into an outside through an air discharge opening 135, which is formed in a part of the housing 100.
And, within each of the liquid crystal panels 101(R), 101(G) and 101(B) for the three (3) fundamental colors, R, G and B, there is formed a passage for a liquid coolant, respectively, although the details of which will be mentioned later, and a liquid coolant is circulated by the function of an electromotive pump 129 having a tank in a part thereof, which is provided in an inside of the housing 100 of the liquid crystal projector mentioned above, as is indicted by thick black arrows in the figure, through pipes provided around within the housing, in the order, i.e., the liquid crystal panels 101(R), 101(G) and 101(B) for R, G and B, the electromotive pump 129, and the heat radiating unit 130; thereby building up so-called a liquid cooling cycle.
Next, in
Also, reference numerals 4 and 5 in the figure are so-called the protection glasses, and those protection glasses are provided on a light incident side and a light emission side of the liquid crystal panel 101, and between them are formed flow channels 6 and 7 having high resistance for the liquid coolant. Surrounding the periphery of the opposite substrate 1, the TFT substrate 2 and the protection glass plates 4 and 5, there is attached a case 14 for making up a frame body, and in edge portions at top and bottom thereof are also formed the flow channels 6 and 7 of high resistance for the liquid coolant, neighboring to each other, continuously, in a slit-like manner, and having width same to that of the flow channel mentioned above (i.e., in the horizontal direction in
However, in this
Next, explanation will be made in details about the circulating flow of the liquid coolant in the liquid crystal projector, according to the present invention, including the respective liquid crystal panels 101 in apart thereof, the detailed structures of which are shown in the above, by referring to
Namely, receiving heat within the liquid crystal panel 101, heated upon receipt of the lights from the light irradiation source 112, being strong in the intensity thereof, the liquid coolant increased in temperature thereof is discharged from the buffer flow channels 10 and 11, to be driven by the pump 129, and it passes through the radiator 130. In that instance, the heat is discharged into an outside, thereby to be cooled down, and then the liquid coolant flows into the buffer flow channels 17 and 18, again, which are attached on both the top and bottom edge portions of the case 14, being the frame body of the liquid crystal panel 101 mentioned above. Thereafter, the liquid coolant within the buffer flow channels 17 and 18 passes through, within the case 14 mentioned above and also the flat flow channels 6 and 7 of high resistance, having the thickness “d”, which are formed between the opposite substrate 1 and the protection glass plate 4 and between the TFT substrate 2 and the protection glass plate 5, and again, it reaches to the buffer flow channels 10 and 11, which are formed on the lower edge portion of the case 14. And, the liquid coolant receives the heat from the liquid crystal panel 101 that is heated by the lights of high intensity from the light source mentioned above, when it passes through the flat flow channels 6 and 7 of high resistance, having the thickness “d”, in particular, the liquid crystal panel area thereof, and thereafter, it circulates within the cycle mentioned above by the function of the pump 129 mentioned above, again.
With such structures of the flow channels, the liquid coolant expands into the width direction (i.e., in the horizontal direction in
In this manner, with such structures of the flow channels mentioned above, it is possible to prevent the liquid coolant from generating eddy and/or drifting within an area of the liquid crystal panel surface, while achieving an increase of the velocity of coolant flowing on the surface of the liquid crystal panel (i.e., the liquid crystal panel area) and equalization (or, making uniform) thereof. Also, for that reason, there is no chance of generating difference in density of the coolant flowing within an inside thereof, or generating difference in the cooling capacity, and therefore, no distribution is created in temperature on the surface of the liquid crystal panel, nor no difference in the refractive index because of that. For the reason, no disturbance is generated on the picture obtained, such as the fluctuation, etc., and thereby enabling an improvement in the quality of the picture. In addition thereto, with such the flow channel structures as mentioned above, since the so-called liquid cooling cycle can be established, wherein the heat generated is discharged into an outside through the radiator 130 making up the heat radiation portion, while driving the liquid coolant by means of the pump 12, it is needless to say that the liquid crystal panel can be cooled down at higher cooling efficiency.
Although it is explained that the buffer flow channels 17 and 18 (upper) and 10 and 11 (lower) are provided, respectively, on both sides of the float flow channels of high resistance, having the thickness “d” mentioned above, e.g., at top and bottom thereof, in the explanation made in the above, however the present invention should not be restricted only to such the structures mentioned above, and therefore, only one of those may be provided on the upstream side or the downstream side thereof.
In addition to the above, as the liquid coolant flowing in each of the flow channels mentioned above can be applied, for example, a water mixing an antifreezing solution, such as, ethylene glycol and/or propylene glycol, for example, in a part thereof, or alternatively, an inactive liquid of fluorine (par-chlorocarbon), such as, fluorinate (the trade mark of Sumitomo-3M company) representatively, for example, being superior in light permeability, inactive, and less in bubbling, and having electrical insulating property, as well. In particular, with application of the liquid coolant of the latter, it is possible to protect the projection picture from deterioration or degradation thereof, due to mixing of bubbles into the liquid coolant flowing in the flow channels within the liquid crystal panel area mentioned above, effectively. Also, in particular, upon the surface of the various substrates, building up the flat and high-resistance flow channels 6 and 7 having the thickness “d”, within the liquid crystal panel area, it is preferable to treat a process for maintaining hydrophilic nature or property thereof, such as, coating of a thin film of titan oxide, for example. With this, due to the function of photocalytic reaction of the titan oxide with the lights from the lamp mentioned above, the wall surfaces thereof can be kept to be hydrophilic, always; therefore, it is possible to restrain dusts and bubbles from adhering upon the said wall surface.
Further, it is preferable that the flat flow channels 6 and 7 of high resistance be determined about from 0.2 mm to 5 mm in the thickness “d” thereof, for example, and that the flow velocity of the liquid coolant within an inside thereof be determined so that it comes up to be equal about 10 times of an averaged flow velocity within the buffer flow channels 17 and 18 (upper) and 10 and 11 (lower), or higher than that.
Also, in the embodiment mentioned above, explanation was made that the flat high-resistance flow channels 6 and 7, which are formed on both sides (e.g., the light incident side and the light emission side) of the liquid crystal panel 101, are equal to each other in the thickness “d” thereof. However, it is also possible to make the thickness “d” different from each other, thereby to change the flow velocity (e.g., the flow rate) of the liquid coolant within an inside thereof, for example, in a case when the heat generation on the light incident side surface of the liquid crystal panel 101 is lager than that on the light emission side, etc.
As was mentioned above, with the high and uniform velocity of the coolant flowing through the liquid crystal panel, covering over the entire thereof, it is possible to obtain a good or preferable picture quality, without generating the fluctuations, etc., on the picture obtained therefrom, and also building up the liquid cooling system of discharging the heat generated inside the liquid crystal panel into an outside, actively, enables to cool down the liquid crystal panel at higher cooling efficiency. And, with the liquid crystal projector, applying such the liquid crystal panels 101 into the liquid crystal panels 101(R), 101(G) and 101(B) for use of R, G and B, it is possible to maintain a lifetime and reliability for those liquid crystal panels, in spite of an increase in an amount or volume of heat generation on the liquid crystal panels, accompanying with the small-sizing, silent operation, and high luminance or brightness thereof.
Next,
Next,
Next,
First of all,
As is apparent from those figures, within the liquid crystal panel according to this other embodiment, corresponding to the above-mentioned liquid crystal panel area, i.e., an effective pixel area of the liquid crystal panel, there are also defined the high-resistance flow channels 6 and 7, each having a small thickness “d”, between the opposite substrate 1 and the protection glass plate 4, and between the TFT substrate 2 and the protection glass plate 5, building up the liquid crystal panel, respectively, and in the places of the buffer potions mentioned above, in particular, as is apparent from
Namely, with the liquid crystal panel according to the other embodiment, the structures of which was explained in the above, it is also possible to achieve the high and uniform velocity of the coolant flowing through the liquid crystal panel, covering over the entire of effective pixel area thereof (i.e., the liquid crystal panel area), within the liquid crystal panel, and with this it is possible to obtain a good or preferable picture quality, without generating the fluctuations, etc., on the picture obtained therefrom. In addition thereto, because of building up the liquid cooling system of discharging the heat generated inside the liquid crystal panel into an outside, actively, it is possible to cooling down the liquid crystal panel at higher cooling efficiency, and at the same time, with forming the auxiliary flow channels of low resistance surrounding the periphery of the high-resistance flow channels, in the places of the buffer portions, it is possible to bring the coolant flowing within the high-resistance flow channels, uniformly, from the periphery thereof, as is shown by arrows in
Further,
Next, explanation will be made on the embodiment 2, according to the present invention, by referring to drawings attached herewith. However, in this embodiment 2, the constituent elements common to those, which are illustrated in the above embodiment 1, are also attached with the same reference numerals thereof.
a) and 8(b) show the detailed interior structures of the liquid crystal panel 101, representatively, one of those liquid crystal panels 101(R), 101(G) and 101(B) for R, G and B mentioned above. Firstly, in
Also, reference numerals 4 and 5 in the figure are so-called the protection glasses, and those protection glasses are provided on a light incident side and a light emission side of the liquid crystal panel 101, and between them are formed flow channels 6 and 7 having high resistance for the liquid coolant. Surrounding the periphery of the opposite substrate 1, the TFT substrate 2 and the protection glass plates 4 and 5, there is attached a case 14 for making up a frame body. Thus, as is apparent from
And, in the edge portions at top and bottom of the case 14 building up the frame, which is formed to surround the various substrates mentioned above, as is apparent from
Next, explanation will be made in details about the circulating flow of the liquid coolant in the liquid crystal projector, according to the second embodiment of the present invention, including the respective liquid crystal panels 101 in a part thereof, the detailed structures of which are shown in the above, by referring to
Namely, receiving heat within the liquid crystal panel 101, heated upon receipt of the lights from the light irradiation source 112, being strong in the intensity thereof, the liquid coolant increased in temperature thereof is discharged from the buffer flow channels 10 and 11, to be driven by the pump 129, and it passes through the radiator 130. In that instance, the heat is discharged into an outside, thereby to be cooled down, and then the liquid coolant flows into the buffer flow channels 17 and 18, again, which are attached on top and bottom edge portions of the case 14, being the frame body of the liquid crystal panel 101 mentioned above. Thereafter, the liquid coolant within the buffer flow channels 17 and 18, after passing through the flat flow channels 15 and 16 having the thickness “d”, which are formed in the upper edge portion of the case 14, then thereafter through the flat flow channels 6 and 7 having the thickness “D” of the liquid crystal area, and further passing through the flat flow channels 10 and 11 having the thickness “d”, which are formed in the lower edge portion of the case 14, turns back to the buffer flow channels 10 and 11 mentioned above, again. In that instance, as was mentioned above, on both sides (up and down) of the flat flow channels 6 and 7 of the liquid crystal panel area are provided so-called, the high-resistance flow channels, i.e., the flat flow channels 15 and 16 (upper) and 10 and 11 (lower), having the thickness “d” (D>d).
Thus, with such structures of the flow channels, the liquid coolant flowing therein from the induction tube 20 for the liquid coolant, for example, expands into the width direction (i.e., in the horizontal direction in
In this manner, with such structures of the flow channels mentioned above, it is possible to prevent the liquid coolant from generating eddy and/or drifting within an area of the liquid crystal panel surface (i.e., the liquid crystal panel area), with equalization and stabilization of the coolant flowing therein. Also, for that reason, there is no chance of generating difference in density of the coolant flowing within an inside thereof, or generating difference in the cooling capacity; i.e., no distribution is created in temperature on the surface of the liquid crystal panel, nor no difference in the refractive index due to that. For the reason, no drawback is generated on the picture obtained, such as the fluctuation, discoloring (or, color shading), etc., and thereby enabling an improvement in the quality of the picture. In addition thereto, with such the flow channel structures as mentioned above, since the so-called liquid cooling cycle can be established, wherein the heat generated is discharged into an outside through the radiator 130 making up the heat radiation portion, while driving the liquid coolant by means of the pump 12, it is needless to say that the liquid crystal panel can be cooled down at higher cooling efficiency.
Although it is explained that the high-resistance flow channels are provided for achieving the throttle function mentioned above; i.e., the flat flow channels 15 and 16 (upper) and 10 and 11 (lower) having the thickness “d” (D>d), and further the buffer flow channels 17 and 18 (upper) and 10 and 11 (lower), respectively, on both sides (e.g., up and down) of the flat flow channels 6 and 7 having the thickness “D” in the explanation made in the above, however the present invention should not be restricted only to such the structures mentioned above, and therefore, only one of those may be provided only on the upstream side or the downstream side thereof.
In addition to the above, as the liquid coolant flowing in each of the flow channels mentioned above can be applied, for example, a water mixing an antifreezing solution, such as, ethylene glycol and/or propylene glycol, for example, in a part thereof, or alternatively, an inactive liquid of fluorine (par-chlorocarbon), such as, fluorinate (the trade mark of Sumitomo-3M company) representatively, for example, being superior in light permeability, inactive, and less in bubbling, and having electrical insulating property, as well. In particular, with application of the liquid coolant of the latter, it is possible to protect the projection picture from deterioration or degradation thereof, due to mixing of bubbles into the liquid coolant flowing in the flow channels within the liquid crystal panel area mentioned above, effectively. Also, in particular, upon the surface of the various substrates, building up the flat and flat flow channels 6 and 7 having the thickness “D”, within the liquid crystal panel area, it is preferable to treat a process for maintaining hydrophilic nature or property thereof, such as, coating of a thin film of titan oxide, for example. With this, due to the function of photocalytic reaction of the titan oxide with the lights from the lamp mentioned above, the wall surfaces thereof can be kept to be hydrophilic, always; therefore, it is possible to restrain dusts and bubbles from adhering upon the said wall surface.
Further, it is preferable that, for example, the flat flow channel 16 of high resistance be determined so that the flow velocity within the high-resistance flow channel 16 comes up to be equal about 10 times of an averaged flow velocity within the buffer flow channel 18, or higher than that. Preferably, those relating to the other buffer flow channels and the high-resistance flow channels are also determined in the similar manner. Also, the relationship between the thickness “D” of the flow channel 7 covering the liquid crystal panel area and the thickness “d” of the high-resistance flow channels 16 and 9 should not be limited, in particular, however since the present invention is applicable into the case where “D” is larger than “d”; therefore, it is preferable to determine “D” from 2 mm to 5 mm while “d” from 0.1 mm to 1 mm, approximately.
Also, in the embodiment mentioned above, explanation was made that the flat high-resistance flow channels 6 and 7, which are formed on both sides (e.g., the light incident side and the light emission side) of the liquid crystal panel 101, are equal to each other in the thickness “D” thereof. However, it is also possible to make the thickness differing from each other, thereby to change the flow velocity (e.g., the flow rate) of the liquid coolant within an inside thereof, for example, in a case when the heat generation on the light incident side surface of the liquid crystal panel 101 is lager than that on the light emission side, etc. And, in the similar manner, it is also possible to change, not only the thickness “D” of the flow channels 6 and 7, but also the thickness “d” of the flow channels 15 and 16 (upper) and 10 and 11 (lower), which are provided for forming the throttle, i.e., the high-resistance flow channels for the liquid coolant, and further the areas of the flow pass of the buffer flow channels 17 and 18 (upper) and 10 and 11 (lower), appropriately.
As was mentioned above, with the equalization and the stabilization of the coolant flowing through the liquid crystal panel, covering over the entire thereof, it is possible to obtain a good and preferable quality of pictures, without generating the fluctuations on the picture obtained, and also building up the liquid cooling system of discharging the heat generated inside the liquid crystal panel into an outside, actively, enables to cool down the liquid crystal panel at higher cooling efficiency. And, applying such the liquid crystal panels 101 into the liquid crystal panels 101(R), 101(G) and 101(B) for use of R, G and B, in the liquid crystal projector, it is possible to maintain a lifetime and reliability for those liquid crystal panels, in spite of an increase in an amount or volume of heat generation on the liquid crystal panels, accompanying with the small-sizing, silent operation, and high luminance or brightness thereof.
Next,
Next,
Further,
In addition thereto,
Further, with such the structures thereof, the liquid crystal panel can be manufactured, easily and cheaply, judging from the structures thereof, relatively, and an amount of heat generation thereof is also relatively small; therefore, it can be applied, preferably, in particular, in case where it is sufficient to remove the heat generation from only the light incident side of the liquid crystal panel.
Finally,
With such the structures, differing from the liquid crystal panel 101 explained in the above, the introduction/delivery tubes for introducing or delivering the liquid coolant into/from the liquid crystal panel can be provided, not on both sides (i.e., un and down) of the panel, only one side thereof, for example, on the bottom side thereof in this example, and therefore, it is advantageous when pipes for the liquid coolant should be connected, in particular, being wound around within the narrow housing of the liquid crystal projector.
As apparent from the description mentioned above, first of all, with the liquid crystal projector, and further the liquid crystal panel and the liquid cooling apparatus for it, according to the present invention, it is possible to cool down the liquid crystal panels, effectively, with using the liquid cooling cycle circulating the liquid coolant therein, and further since difference in the density hardly generates within the liquid coolant flowing within the high-resistance flow channels covering the light transmitting surface of the liquid crystal panel, due to the differences in the velocity and the temperature thereof, therefore it is possible to obtain a good or preferable projection picture, without disturbing the picture projected. Further, it achieves an extremely superior effect that, in particular, the lifetime and/or the reliability thereof can be maintained high, including the liquid crystal panels thereof.
Secondary, with the liquid crystal projector, and further the liquid crystal panel and the liquid cooling apparatus for it, according to the present invention, it is possible to cool down the liquid crystal panels, effectively, with using the liquid cooling cycle circulating the liquid coolant therein, and further also since difference in the density hardly generates within the liquid coolant flowing within the high-resistance flow channels covering the light transmitting surface of the liquid crystal panel, due to the differences in the velocity and the temperature thereof, therefore it is possible to obtain a good or preferable projection picture, without disturbing the picture projected. Further, it achieves an extremely superior effect that, in particular, the lifetime and/or the reliability thereof can be maintained high, including the liquid crystal panels thereof.
Number | Date | Country | Kind |
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2004-192851 | Jun 2004 | JP | national |
2004-193183 | Jun 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2005/011849 | 6/28/2005 | WO | 00 | 5/30/2008 |