The invention relates to new liquid crystalline compounds, mixtures of those compounds and their application in optical devices. More particularly, it relates to the use of a component of a polymerizable liquid crystalline mixture in the production of orientated liquid crystalline polymers; compounds used as components in polymerizable liquid crystalline mixtures; liquid crystalline mixtures comprising these components; liquid crystalline polymers and networks prepared from such components; and liquid crystalline devices comprising those compounds.
Liquid crystal polymers (LCPs) and/or liquid crystal networks are used in the manufacture of optical components such as waveguides, optical gratings, filters, retarders, rotators, piezoelectric cells and non-linear optical cells and films. The choice of LCP for use in any one of the aforementioned optical components depends upon its associated optical properties such as the optical anisotropy, refractive index, transparency and dispersion. Optical filters, for example, contain LCPs having a large anisotropy (Δn) and a low dispersion (n=f(λ)).
LCPs are manufactured by orientating a layer of a polymerizable liquid crystal single compound or mixture and cross-linking the mesogenic layer to form a liquid crystal polymer (LCP) network. Polymerizable LC compounds used in the manufacture of the LCPs need to be chemically and thermally stable, stable to electromagnetic radiation, soluble in standard solvents and miscible with other LC components, and to exhibit liquid crystalline properties over the range 25 to 80° C., more advantageously 25 to 150° C. The configuration imposed by an orientation layer on the polymerizable LC single compound or mixture becomes fixed or frozen into the LCP network formed upon cross-linking. The resulting LCP films have a high viscosity and are stable to mechanical stresses, temperature and light exposure.
There is therefore a need for a liquid crystalline single compound or mixture which exhibits a broad liquid-crystalline thermal range and which can be orientated on a substrate prior to cross-linking in such a way that the orientation of the LC single compound or mixture on the substrate remains stable over the period required for manufacturing the LCP network. Components which may be used in photocrosslinkable liquid crystalline layers are particularly desirable.
In previous mesogenic polymerizable compounds the polymerizable residues are attached to the mesogenic core mainly at positions ahead its long molecular axis. However, this impedes the adjustment of the desired aforementioned properties of a LCP material by suitable substituents along the long molecular axis, as for example the induction of an anisotropic permanent dipole moment by a polar substituent Therefore, a new architecture for obtaining LCP materials was investigated, which relies on attaching of at least one polymerizable group laterally to the mesogenic core to free a peripheral position for an optional substituent ahead the long molecular axis. In addition, and as it will be demonstrated in the following examples, it was surprisingly found that a network manufactured by cross-linking an orientated layer of a liquid crystalline laterally polymerizable single compound or a mixture still exhibits anisotropic properties after curing, at least similar to those obtained with standard LCPs. Moreover, the compounds of the present invention enable the manufacture of LCP networks which are homogeneous and conserve the long molecular axis orientation induced at the monomeric scale.
Thus, the invention provides chiral or achiral compounds of formula (I):
wherein:
The term “hydrocarbon” includes straight-chain and branched alkylene, as well as saturated and unsaturated groups. Possible substituents include alkyl, aryl (thus giving an araliphatic group) and cycloalkyl, as well as amino, cyano, epoxy, halogen, hydroxy, nitro, oxo etc. Possible heteroatoms which may replace carbon atoms include nitrogen, oxygen and sulphur. In the case of nitrogen further substitution is possible with groups such as alkyl, aryl and cycloalkyl. Likewise, the terms “alkyl” and “alkylene”, as used herein, includes straight-chain and branched groups, as well as saturated and unsaturated groups
To an expert in liquid crystals, the molecular architecture of compounds of formula (I) would not have been thought to be favorable for obtaining anisotropic properties after cross-linking, because it is well known that the liquid crystalline thermal range decreases as the volume of the lateral substituent increases. Thus, the dramatic increase of the lateral substituent upon curing would have been thought to cause a considerable loss of the molecular lateral registry within the orientated mesogenic bulk of the monomers. However, we have now surprisingly found that compounds of formula (I) are suitable for the formation of networks that exhibit anisotropic properties comparable to those measured at the monomeric scale.
In a first preferred embodiment of the present invention, the group A may be selected from a residue of formula (II):
P1-(Sp1)m1-(Y1)k1- II
wherein:
In relation to the residue of formula (II), the term Ph is to be understood as denoting phenylene and (Ph) as denoting phenyl.
The C1-20 alkylene group Sp1 may comprise branched or straight chain alkylene groups and may be unsubstituted, mono- or polysubstituted by F, Cl, Br, I or CN. Alternatively or in addition one or more of CH2 groups present in the hydrocarbon chain may be replaced, independently, by one or more groups selected from —O—, —S—, —NH—, —N(CH3)—, —CH(OH)—, —CO—, —CH2(CO)—, —SO—, —CH2(SO)—, —SO2—, —CH2(SO2)—, —COO—, —OCO—, —OCO—O—, —S—CO—, —CO—S—, —SOO—, —OSO—, —SOS—, —C≡C—, —(CF2)q1-, or —C(W1)═C(W2)—, with the proviso that two oxygen atoms are not directly linked to each other. W1 and W2 each represent, independently, H, H—(CH2)q3 or Cl. The integers q1 to q3 each independently represent a number of between 1 and 15.
More preferably, the group A represents a group of formula (III):
P2-(Sp2)m1-Y2- III
wherein:
The group Q1 is preferably selected from a residue of formula (IV):
P3-Sp1-(Y1)k1- IV
wherein:
More preferably, Q1 is selected from a residue of formula (V):
P4-Sp2-Y2- V
wherein:
The group Q2 is preferably selected from a residue of formula (VI):
P5-(Sp1)m1-(Y1)k1- VI
wherein:
More preferably, Q2 is selected from a residue of formula (VII):
P5-(Sp2-Y2)m3- VII
In a second preferred embodiment of the present invention, the groups C1 and C3 are selected from:
with:
It is especially preferred that C1 and C3 are selected from the group consisting of optionally-substituted trans-1,4-cyclohexylene, 1,4-phenylene and 2,6-naphthylenediyl.
The group C2 is preferably selected from:
with:
It is especially preferred that C2 is selected from the group consisting of optionally-substituted 1,2,4-cyclohexatriyl, 1,2,4-benzenetriyl, 1,2,4-naphthenetriyl, 1,2,6-naphthenetriyl and 2,3,6-naphthenetriyl.
The groups X1 and X2 are preferably independently selected from the group consisting of —COO—, —OCO—, —CH2—CH2—, —CH2O—, —OCH2—, —CH═CH—, —C≡C— and a single bond.
It is especially prefered that X1 and X2 are independently selected from the group consisting of of —COO—, —OCO— and a single bond.
The integers n1 and n2 have preferably independently a value from 1 to 3. It is especially preferred that the sum of n1+n2 is 2, 3 or 4.
A further preferred embodiment of the present invention are compounds according to formula (I), in which:
Furthermore, it should be understood that generally one or more hydrogen atoms in the compounds of the present invention may be replaced by deuterium, in particular at saturated carbon atoms and especially in saturated cyclic moieties such as cyclohexane radicals.
The compounds of the invention may be readily prepared using methods that are well known to the person skilled in the art, such as those documented in Houben-Weyl, Methoden der Organischen Chemie, Thieme-Verlag, Stuttgart. The compounds may for example be made according to the reaction schemes 1 and 2 in which the following abbreviation are used:
Based on the synthetic ways drawn in Schemes 1 and 2, typical examples representing “laterally polymerizable” derivatives of formula (I) and shown in the following list of compounds may be prepared. This list is, however, to be understood only as illustrative without limiting the scope of the present invention:
The liquid crystalline “laterally polymerizable” compounds of formula (I) may be used alone or as a component of a liquid crystal mixture. Liquid crystalline materials comprising a compound of formula (I) may be used in the manufacture of LCPs. A second aspect of the invention therefore comprises a liquid crystalline material comprising a compound of formula (I). Preferably, the liquid crystalline materials comprise at least two components. The additional components must be miscible with the compound of formula (I) and may be selected from known mesogenic materials such as those reported in Adv. Mater. 5, 107 (1993), Mol. Cryst. Liq. Cryst. 307, 111 (1997), J. Mat. Chem. 5, 2047 (1995) or in patents and patent applications U.S. Pat. No. 5,593,617; U.S. Pat. No. 5,567,349; GB-A-2 297 556; GB-A-2 299 333; U.S. Pat. No. 5,560,864; EP-A-0 606 940; EP-A-0 643 121 and EP-A-0 606 939.
The form of the liquid crystal material will depend upon the application in which it is to be used and may be present as a liquid crystalline mixture, (co)polymer, elastomer, polymer gel or polymer network Polymer networks have been found to be of particular use and in a further preferred embodiment of the invention there is provided a polymer network comprising a compound of formula (I). Preferably the polymer network comprises at least two components, at least one of which is a liquid crystalline “laterally polymerizable” compound of formula (I).
The polymer network may be prepared by copolymerization of a mesogenic mixture comprising:
The chiral or achiral mesogenic polymerizable compound may be a liquid crystalline “laterally polymerizable” compound of formula (I). Alternatively or in addition, the polymerizable compound may be selected from the known mesogenic materials referred to above. Preferably, the chiral or achiral polymerizable compound has a thermotropic sequence which includes a nematic phase.
The polymer network may optionally comprise further components. These include further polymerizable compounds, stabilizers and dyes. The additional polymerizable compounds preferably comprise a non-mesogenic compound having at least one polymerizable functional group, especially diacrylate compounds.
Any suitable stabilizer that prevents undesired spontaneous polymerization, for example during storage of the mixture, may be used in liquid crystalline mixtures of the present invention. A broad range of these compounds is commercially available. Typical examples include 4-ethoxyphenol or 2,6-di-tert-butyl-4-methylphenol (BHT).
For color filters, dyes may be added to the mixture. It is, however, preferred to prepare liquid crystalline mixtures containing no dye.
The chiral or achiral polymerizable mesogenic compound may be present in an amount comprising 0.01 to 99% by weight of the polymer network, preferably 50 to 95% by weight.
The liquid crystalline “laterally polymerizable” compound of formula (I) may be present in an amount from 0.1 to 100% by weight of the polymer network, preferably from 1 to 50% by weight.
The initiator is preferably a photoinitiator and may be a radical or cationic initiator that is present in an amount comprising 0.1 to 5% by weight of the polymer network, preferably from 0.2 to 2% by weight.
When the mixture further comprises stabilizers, these are generally present in an amount comprising 0.01 to 5% by weight of the liquid crystalline mixture, preferably from 0.1 to 1% by weight.
These polymerizable liquid crystalline mixtures may be formed into liquid crystalline polymer (LCP) networks in form of films and a third aspect of the invention provides a LCP film comprising a compound of formula (I). Such LCP networks in form of a film may be readily prepared by polymerization, e.g. UV polymerization, of a LC mixture according to the invention; a film comprising the LC mixture is formed on a substrate and polymerized using UV light to give a cross-linked liquid crystal polymer (LCP) film. The film is both light and temperature stable and can be used in the manufacture of devices such as waveguides, optical gratings, filters, retarders, rotators, piezoelectric cells or thin films exhibiting non-linear optical properties.
Different methods can be used for the formation of the LCP network. Transparent substrates such as coated ITO (indium tin oxide), glass, plastic or silicone substrates, may be used. Preferred substrates include glass or plastic, especially those including a layer of rubbed polyimide or polyamide or a layer of photo-oriented photopolymer such as a linearly photopolymerized polymer (LPP). The preferred substrates greatly facilitate uniform orientation of the liquid crystalline mixture.
In the preparation of LCP films, it is particularly important to prevent the formation of defects or inhomogenities. This can be achieved by forming the polymerizable liquid crystalline mixture into a thin film; and placing the mixture between two of the aforementioned substrates which are then sheared over a small distance until a planar order was obtained; or capillary filling the polymerizable liquid crystalline mixture between two of the said substrates; prior to curing, for example by UV light, preferably in the presence of a photoinitiator, such as IRGACURE™.
A fourth aspect of the invention provides an optical or electro-optical component containing a liquid crystalline polymer film comprising a compound of formula (I). The optical or electro-optical component may be a waveguide, an optical grating, a filter, a retarder, a rotator, a piezoelectric cell or a non-linear optical cell or film.
The invention will now be described with reference to the following examples. Variations on these falling within the scope of the invention will be apparent to a person skilled in the art.
In the following examples the thermotropic phases are abbreviated as follows: K for crystalline, S for smectic, N for nematic, and I for isotropic.
1) 6-(Methacryloyloxy)hexyl 2-hydroxy-5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)oxy]benzoate
To a stirred solution of 4-{[6-(methacryloyloxy)hexyl]oxy}benzoic acid (7.82 g) in 60 ml of dry THF was added dropwise triethylamine (8.90 g) at +30° C., followed by mesyl chlorid (2.92 g). After complete addition, the reaction mixture was further stirred for 1 h at −30° C., then a solution of 6-(methacryloyloxy)hexyl 2,5-dihydroxybenzoate (7.09 g) in 30 ml of dry THF was added dropwise. The reaction mixture was further stirred at −30° C. for 30 min, then at room temperature overnight. The reaction mixture was filtered over celite and the filter cake was washed with ethyl acetate. The filtrate was poured on 150 ml of water, the organic phase separated and washed with 100 ml of water, dried over magnesium sulfate and evaporated to dryness. The residue was flash chromatographed on silica gel using cyclohexane/ethyl acetate: 3/1 as eluent to afford pure 6-(methacryloyloxy)hexyl 2-hydroxy-5-[(4-{[6-(methacryloyloxy)-hexyl]oxy}benzoyl)oxy]benzoate as colorless oil.
Yield: 9.81 g.
2) 6-(Methacryloyloxy)hexyl 2-[(4-cyanobenzoyl)oxy]-5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)oxy]benzoate
A solution of 6-(methacryloyloxy)hexyl 2-hydroxy-5-[(4-{[6-(methacryloyloxy)-hexyl]oxy}benzoyl)oxy]benzoate (1.83 g), 4-cyanobenzoic acid (0.48 g), DCC (0.68 g) and DMAP (0.41 g) in 20 ml of DCM was stirred overnight, filtered and the filtrate was evaporated to dryness. The residue was flash chromatographed on silica gel using cyclohexane/ethyl acetate: 11/4 as eluent to afford the desired product. Further purification by recrystallization from aceton/ethanol gave pure 6-(methacryloyloxy)-hexyl 2-[(4-cyanobenzoyl)oxy]-5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)oxy]-benzoate as white powder.
Yield 1.40 g.
This compound has the following thermotropic sequence:
1) 6-(Methacryloyloxy)hexyl 5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)-oxy]-2-{[4-(tetrahydro-2H-pyran-2-yloxy)benzoyl]oxy}benzoate
A solution of 6-(methacryloyloxy)hexyl 2-hydroxy-5-[(4-{[6-(methacryloyloxy)-hexyl]oxy}benzoyl)oxy]benzoate (2.44 g), 4-(tetrahydro-2H-pyran-2-yloxy)benzoic acid (0.98 g), DCC (0.90 g) and DMAP (0.54 g) in 20 ml of DCM was stirred overnight, filtered and the filtrate was evaporated to dryness. The residue was flash chromatographed on silica gel using cyclohexane/ethyl acetate: 11/4 as eluent to afford pure 6-(methacryloyloxy)hexyl 5-[(4-{[6-(methacryloyloxy)hexyl]-oxy}benzoyl)oxy]-2-{[4-(tetrahydro-2H-pyran-2-yloxy)benzoyl]oxy}benzoate as colorless oil.
Yield 3.25 g.
2) 6-(Methacryloyloxy)hexyl 2-[(4-hydroxybenzoyl)oxy]-5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)oxy]benzoate
A stirred solution of 6-(methacryloyloxy)hexyl 5-[(4-{[6-(methacryloyloxy)hexyl]-oxy}benzoyl)oxy]-2-{[4-(tetrahydro-2H-pyran-2-yloxy)benzoyl]oxy}benzoate (3.10 g) and BTSS (0.05 g) in 30 ml of methanol was refluxed for 3 h The reaction mixture was then evaporated, poured on 50 ml of ethyl acetate; washed with 50 ml of water, dried over sodium sulfate and evaporated to dryness. The residue was flash chromatographed on silica gel using cyclohexane/ethyl acetate: 3/1 as eluent to afford pure 6-(methacryloyloxy)hexyl 2-[(4-hydroxybenzoyl)oxy]-5-[(4-{[6-(methacryloyloxy)-hexyl]oxy}benzoyl)oxy]benzoate as colourless oil.
Yield 1.22 g.
3) 6-(Methacryloyloxy)hexyl 2-({4-[(4-cyanobenzoyl)oxy]benzoyl}oxy)-5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)oxy]benzoate
A solution of 6-(methacryloyloxy)hexyl 2-[(4-hydroxybenzoyl)oxy]-5-[(4-{[6-(methacryloyloxy)-hexyl]oxy}benzoyl)oxy]benzoate (1.10 g), 4-cyanobenzoic acid (0.23 g), DCC (0.37 g) and DMAP (0.22 g) in 30 ml of DCM was stirred overnight, filtered and the filtrate was evaporated to dryness. The residue was flash chromatographed on silica gel using cyclohexane/ethyl acetate: 3/1 as eluent to afford the desired product. Further purification by recrystallization from aceton/ethanol gave pure 6-(methacryloyloxy)hexyl 2-({4-[(4-cyanobenzoyl)oxy]benzoyl}oxy)-5-[(4-{[6-(methacryloyloxy)hexyl]oxy}benzoyl)oxy]benzoate as white powder.
Yield 0.83 g
This compound has the following thermotropic sequence:
Cr 89° C. N 160° C. I.
A solution of the following component in Anisole was prepared:
Further 1000 ppm Tinuvin 123 were added as a stabilizer, 1000 ppm of 2,6-di-(t-butyl)-4-hydroxytoluene (BHT) inhibitor were added to this mixture in order to prevent polymerization. Polymerization was started using 1000 ppm initiator such as Irgacure 369 (commercially available from Ciba Geigy, Basel, Switzerland). The mixture was stirred at room temperature and than spincoated on a glass plate having an orientation layer to form an LCP film of ca. 800 nm in thickness. This film was dried at 50° C. for 1 or 2 minutes and photopolymerized by irradiation with UV light for approximately 5 minutes at room temperature in a N2 atmosphere using a mercury lamp.
The well oriented film shows the nematic mesophase at room temperature. In addition, this film exhibits a mean tilt angle of about 50° relative to the plane of the substrate, as shown by ellipsometric measurements.
Number | Date | Country | Kind |
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01810929.8 | Sep 2001 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/CH02/00525 | 9/23/2002 | WO |