Liquid detergent composition containing polymeric surfactant

Information

  • Patent Grant
  • 4904359
  • Patent Number
    4,904,359
  • Date Filed
    Friday, July 8, 1988
    36 years ago
  • Date Issued
    Tuesday, February 27, 1990
    34 years ago
Abstract
High sudsing liquid detergent compositions contain anionic surfactant and polymeric surfactant which contains ether linkages, the anionic surfactant forming stable complexes with the polymeric surfactant for improved grease handling.
Description

TECHNICAL FIELD AND BACKGROUND ART
The invention relates to aqueous high sudsing liquid detergent compositions containing specified amounts and types of surfactants especially useful in the washing of tableware, kitchenware and other hard surfaces.
The compositions of this invention have superior ability to handle grease.
The performance of a detergent composition for cleaning tableware and kitchen utensils is evaluated by its ability to handle grease. The detergent solution should readily remove grease and minimize its redeposition.
There is continuing need for improved compositions and methods which can be employed during dishwashing operations to improve the appearance of kitchen utensils and articles. Such compositions and methods should provide improved removal of grease in conventional dishwashing soil removal operations while maintaining the sudsing attributes of an acceptable dishwashing detergent composition.
SUMMARY OF THE INVENTION
The present invention comprises a high sudsing liquid detergent composition containing by weight:
(a) from about 5% to about 50% anionic surfactant;
(b) from about 0.1% to about 12% of polymeric surfactant having the formula selected from the group consisting of A.sub.n BA.sub.m, B.sub.n AB.sub.m, BA, B and mixtures thereof wherein each B is a hydrophobic group; each A is a hydrophilic group; each n and m are either 0 or an integer from one to about 50; the sum of n + m is from one to about 50; the molecule contains from about 5 to about 1,000 ether linkages; when the formula is BA, B contains from about 5 to 500 ether linkages; when the formula is B, the ratio of --CH.sub.2 -- groups to ether linkages is at least about 2.1:1 and less than about 3:1; the molecular weight is from about 400 to about 60,000; and the percentage of --C.sub.2 H.sub.4 O-- groups in the molecule is less than about 90%;
(c) from 0% to about 10% of a suds stabilizing nonionic surfactant selected from the group consisting of fatty acid amides, trialkyl amine oxides and mixtures thereof;
(d) from 0% to about 10% of a detergency builder selected from inorganic phosphates, inorganic polyphosphates, inorganic silicates, and inorganic carbonates, organic carboxylates, organic phosphonates, and mixtures thereof;
(e) from 0% to about 15% alkanol containing from one to about six carbon atoms; and
(f) from about 20% to about 90% water, said composition containing sufficient magnesium ions to neutralize at least about 10% of said anionic surfactant when less than about 10% of the anionic surfactant is an alkylpolyethoxylate sulfate surfactant containing from about 1/2 to about ten ethoxy groups per molecule on the average (or there is no betaine surfactant present); said composition having a pH of greater than about six when the composition contains said alkylpolyethoxylate sulfate surfactant; said composition having a viscosity of greater than about 100 cps or being substantially free of alkylpolyethoxylate detergent surfactants when the amount of anionic surfactant is less than about 20% (and there is no betaine surfactant present).
Dishware, glassware, and other tableware and kitchenware are washed in water solutions of the detergent composition, generally at a weight concentration of from about 0.05% to about 0.4% of the composition in water at a temperature of from about 60.degree. F. to about 120.degree. F.
Detailed Description of the Invention
The liquid detergent compositions of the present invention contain two essential components:
(a) anionic surfactant which when there is no betaine surfactant present is either a magnesium salt and/or an alkylpolyethoxylate sulfate containing an average of from about 1/2 to about ten ethoxy groups per molecule, said average being computed herein by treating any alkyl sulfate surfactant as an alkylpolyethoxylate sulfate containing 0 ethoxy groups, as described hereinbefore, to provide good sudsing, and preferably a low interfacial tension; and
(b) the polymeric surfactant, which improves grease handling.
Optional ingredients can be added to provide various performance and aesthetic characteristics.
Anionic Surfactant
The compositions of this invention contain from about 5% to about 50% by weight of an anionic surfactant or mixtures thereof preferably comprising at least about 5%, more preferably at least about 8%, and most preferably more than about 10% of an alkyl polyethoxylate (polyethylene oxide) sulfate having from about 10 to about 20, preferably from about 10 to about 16 carbon atoms in the alkyl group and containing from about 1/4 to about 10, preferably from about 1 to about 8, most preferably from about 1 to about 6 ethoxy groups on the average. Preferred compositions contain from about 20% to about 40% of anionic surfactant by weight.
Most anionic detergents can be broadly described as the water-soluble salts, particularly the alkali metal, alkaline earth metal, ammonium or amine salts, of organic sulfuric reaction products having in their molecular structure an alkyl radical containing from about 8 to about 22 carbon atoms and a radical selected from the group consisting of sulfonic acid and sulfuric acid ester radicals. Included in the term "alkyl" is the alkyl portion of acyl radicals. Examples of the anionic synthetic detergents which can form the surfactant component of the compositions of the present invention are the salts of compatible cations, e.g. sodium, ammonium, monoethanolammonium, diethanolammonium, triethanolammonium, potassium and/or, especially, magnesium cations with: alkyl sulfates, especially those obtained by sulfating the higher alcohols (C.sub.8 -C.sub.18 carbon atoms), alkyl benzene, or alkyl toluene, sulfonates, in which the alkyl group contains from about 9 to about 15 carbon atoms, the alkyl radical being either a straight or branched aliphatic chain; paraffin sulfonates or olefin sulfonates in which the alkyl or alkenyl group contains from about 10 to about 20 carbon atoms; sodium C.sub.10-20 alkyl glyceryl ether sulfonates, especially those ethers of alcohols derived from tallow and coconut oil; coconut oil fatty acid monoglyceride sulfates and sulfonates; alkylphenolpolyethylene oxide ether sulfates with from about 1 to about 10 units of ethylene oxide per molecule on the average in which the alkyl radicals contain from 8 to about 12 carbon atoms; the reaction products of fatty acids esterified with isethionic acid where, for example, the fatty acids are derived from coconut oil; fatty acid amides of a methyl tauride in which the fatty acids, for example, are derived from coconut oil; and beta-acetoxy- or beta-acetamido-alkanesulfonates where the alkane has from 8 to 22 carbon atoms.
Specific examples of alkyl sulfate salts which can be employed in the instant detergent compositions include sodium, potassium, ammonium, monoethanolammonium, diethanolammonium, triethanolammonium, and magnesium: lauryl sulfates, stearyl sulfates, palmityl sulfates, decyl sulfates, myristyl sulfates, tallow alkyl sulfates, coconut alkyl sulfates, C.sub.12-15 alkyl sulfates and mixtures of these surfactants. Preferred alkyl sulfates include the C.sub.12-15 alkyl sulfates.
Suitable alkylbenzene, or alkyltoluene, sulfonates include the alkali metal (lithium, sodium, and/or potassium), alkaline earth (preferably magnesium), ammonium and/or alkanolammonium salts of straight, or branched-chain, alkylbenzene, or alkyltoluene, sulfonic acids. Alkylbenzene sulfonic acids useful as precursors for these surfactants include decyl benzene sulfonic acid, undecyl benzene sulfonic acids, dodecyl benzene sulfonic acid, tridecyl benzene sulfonic acid, tetrapropylene benzene sulfonic acid and mixtures thereof. Preferred sulfonic acids as precursors of the alkyl-benzene sulfonates useful for compositions herein are those in which the alkyl chain is linear and averages about 11 to 13 carbon atoms in length. Examples of commercially available alkyl benzene sulfonic acids useful in the present invention include Conoco SA 515 and SA 597 marketed by the Continental Oil Co. and Calsoft LAS 99 marketed by the Pilot Chemical Co.
The preferred anionic surfactants herein, which are essential if there are no, e.g., magnesium ions or betaine surfactant present, are alkylpolyethoxylate sulfates having the formula RO(C.sub.2 H.sub.4 O).sub.x SO.sub.3 M wherein R is alkyl, or alkenyl, of from about 10 to about 20 carbon atoms, x is from about 1/2 to about ten on the average, treating alkyl sulfates as if they had 0 ethoxy groups, preferably from about 1/2 to about eight, most preferably from about one to about six, and M is a water-soluble compatible cation such as those disclosed hereinbefore. The alkylpolyethoxylate sulfates useful in the present invention are sulfates of condensation products of ethylene oxide and monohydric alcohols having from about 10 to about 20 carbon atoms. Preferably, R has 10 to 16 carbon atoms. The alcohols can be derived from natural fats, e.g., coconut oil or tallow, or can be synthetic. Such alcohols can be reacted with from about 1/2 to about 20, especially from about one to about 14, and more especially from about one to about eight, molar proportions of ethylene oxide and the resulting mixture of molecular species is sulfated and neutralized.
There should be more than about 10%, preferably more than about 15% of such molecules containing one to 10 ethoxylate groups calculated as a percentage of the total anionic surfactant in the composition. When these molecules are mixed with alkyl sulfates which are treated as containing 0 ethoxylate groups, the computed average degree of ethoxylation should be more than about 0.5, preferably more than about 0.6. One can use a similar approach in computing the minimum desired amount of the alkyl polyethoxylate sulfate which should be present when admixed with any anionic surfactant. E.g. the other anionic surfactant can be treated as if it were an alkyl sulfate to compute the average degree of ethoxylation.
Specific examples of alkylpolyethoxylate sulfates of the present invention are sodium coconut alkylpolyethoxylate (3) ether sulfate, magnesium C.sub.12-15 alkylpolyethoxylate (3) ether sulfate, and sodium tallow alkylpolyethoxylate (6) ether sulfate. A particularly preferred example is a water soluble, e.g. magnesium, C.sub.12-13 alkylpolethoxylate (1) ether sulfate. Preferred alkyl polyethoxylate sulfates are those comprising a mixture of individual compounds, said mixture having an average alkyl chain length of from about 10 to 16 carbon atoms and an average degree of ethoxylation of from about 1 to about 8 moles of ethylene oxide.
For use in completely soft water, the compositions should contain magnesium ions, and/or at least about 10%, preferably at least about 15% by weight of the anionic surfactant, of the preferred alkyl polyethoxylate sulfates described hereinbefore. It is preferred that the compositions of this invention, including those that contain the preferred alkylpolyethoxylate sulfates, also contain magnesium and/or calcium ions, most preferably magnesium ions, to act as cations for a portion of the anionic surfactant. If the composition is to be used primarily in water containing more than about 2 grains/gal. of hardness, added magnesium may not be essential. In use, from about 10% to about 100%, preferably from about 20% to about 90%, of the anionic surfactant should be the magnesium salt.
The formulation of anionic surfactant systems that will reduce the interfacial tension is well within the skill of the typical detergent formulator. For the purpose of this invention, the surfactant system minus the polymeric surfactant should preferably reduce the interfacial tension to below about 21/2 dyne/cm, preferably below about 2 dynes/cm, against triolein at a concentration of 0.2% and a temperature of 115.degree. F. (46.degree. C.) in a spinning drop Tensiometer. Interfacial tension is lowered by any detergent surfactant, but the efficiency can be improved by selection of surfactants which have longer alkyl chain lengths, use of cations such as magnesium which minimize charge effects when anionic surfactants are used, and use of anionic surfactants combined with cosurfactants like trialkylamine oxides which form complexes with the anionic surfactant. A more complete discussion of such effects can be found in Milton J. Rosen, Surfactants and Interfacial Phenomena, 149-173 (1978), incorporated herein by reference.
The Polymeric Surfactant
Preferably, the compositions of the present invention contain from about 0.1% to about 10%, more preferably from about 1/2% to about 4%, and most preferably from about 1/2% to about 2%, of the polymeric surfactant described generically hereinbefore and discussed in detail hereinafter.
In the generic formula for the polymeric surfactant set forth hereinbefore, B is preferably a polypropylene oxide group, containing more than about 5 propylene oxide groups, which can contain some ethylene oxide groups, n and m are preferably from about 1 to about 2 and the sum of n+m is from about 2 to about 4, the molecule contains from about 20 to about 500 ether linkages, and the molecular weight is from about 1000 to about 40,000.
The polymeric surfactant is preferably represented by the formula:
[R.sub.1.sup.1 --R.sup.2 O--.sub.n --R.sup.3 O--.sub.m ].sub.y [R.sup.4 ]
wherein each R is selected from the group consisting of hydrogen, alkyl groups containing from one to about 18 carbon atoms, acyl groups containing from two to about 18 carbon atoms, --SO.sub.4 M, --SO.sub.3 M, --COOM, --N(R.sup.5).sub.2 .fwdarw.O, --N(R.sup.5).sub.3.sup.(+), amide groups, pyrollidone groups, saccharide groups, and hydroxy groups in which each M is a compatible cation and each R.sup.5 is either an alkyl or hydroxy alkyl group containing from one to about four carbon atoms; wherein each R.sup.2 or R.sup.3 is an alkylene group containing from two to about six carbon atoms with no more than about 90% of said molecule comprising R.sup.2 and R.sup.3 groups containing two carbon atoms; wherein R.sup.4 is selected from the group consisting of alkylene groups containing from one to about 18 carbon atoms and having from two to about six valences, polyhydroxyalkylene oxide groups wherein each alkylene group has from one to about six hydroxy groups and contains from three to about eight carbon atoms and there are from two to about 50 hydroxyalkylene oxide groups and from two to about 50 hydroxy groups, (.dbd.NR.sup.2 N.dbd.), hydrogen, .dbd.N--R.sup.2 NH--.sub.x, polyester groups containing from one to about 20 ester linkages and each ester group containing from about 4 to about 18 carbon atoms; wherein n is from 0 to about 500, m is from 0 to about 500, n + m is from about 5 to about 1000, x is from about 2 to about 50, and y is from one to about 50 and equal to the valences of R.sup.4 ; wherein the molecular weight is from about 400 to about 60,000; and wherein the --R.sup.2 O-- and the --R.sup.3 O-- groups are interchangeable;
While not wishing to be bound by theory, it is believed that the polymeric surfactant functions by forming complexes with the hydrophilic portions of the anionic surfactants, thereby minimizing the ability of the anionic surfactants to leave a micelle or other interfacial region once formed. Therefore, long terminal hydrocarbon groups are not preferred, and are not acceptable when the formula is of the BA type. Long terminal hydrocarbons pull the polymer into any oil phase, thereby minimizing the number of anionic surfactant molecules that are stabilized. Similarly, if the hydrophilic portion of the molecule is too hydrophilic, the molecule is pulled into the aqueous phase too far. The molecule should be balanced between hydrophobicity and hydrophilicity and have enough ether and/or amine linkages spread throughout the structure to complex the anionic surfactant. The anionic surfactant also must be one that will form the complex. Magnesium cations, ether linkages, and amine or ammonium groups form stable complexes with the polymeric surfactants.
Preferably the surfactant contains a hydrophilic group comprising polyethylene oxide and/or ethyleneimine groups containing from about 1 to about 500 ethylene oxide and/or ethyleneimine derived moieties. Sulfonate or sulfate groups, can also be present. The polymeric surfactant also contains at least one hydrophobic group, preferably comprising polyalkylene oxide groups wherein the alkylene contains from three to about six, most preferably three, carbon atoms and the molecular weight is from about 400 to about 60,000. The alkylene groups containing from about 7 to about 18, preferably from about 10 to about 18, carbon atoms can also be used, but preferably only short chain relatively nonoleophilic alkyl or acyl groups containing less than about ten carbon atoms are pendant on the polymeric surfactant.
Preferred surfactants are block copolymers comprising one or more groups that are hydrophilic and which contain mostly ethylene oxide groups and one or more hydrophobic groups which contain mostly propylene oxide groups attached to the residue of a compound that contained one or more hydroxy or amine groups onto which the respective alkylene oxides were polymerized, said polymers having molecular weights of from about 400 to about 60,000, an ethylene oxide content of from about 10% to about 90% by weight and a propylene oxide content of from about 10% to about 90% by weight.
Preferred surfactants are those in which propylene oxide is condensed with an amine, especially ethylenediamine to provide a hydrophobic base having a molecular weight of from about 350 to about 55,000, preferably from about 500 to about 40,000. This hydrophobic base is then condensed with ethylene oxide to provide from about 10% to about 90%, preferably from about 20% to about 80% ethylene oxide. Reverse structures in which the ethylene oxide is condensed first are also desirable. These structures are especially easy to formulate into desirable single phase liquid compositions.
Similar structures in which the ethylenediamine is replaced by a polyol, especially propylene glycol, or glycerine, or condensation products of glycerine, are also desirable.
In similar compositions, the polypropylene glycol portion can be replaced by an alkyl, or alkylene group containing from about 5 to about 18, preferably from about 8 to about 16 carbon atoms and the polyethylene oxide groups can be replaced either totally, or, preferably in part, by other water solubilizing groups, especially sulfate and sulfonate groups. ##STR1## where: R.sup.1 is H, or CH.sub.3, or CH.sub.3 (CH.sub.2).sub.n, or unsaturated analogues
where:
n=1-17
x,y=2-500
R.sup.2 =nothing or O(CH.sub.2).sub.z or unsaturated analogue of these where z=1-18 ##STR2## where: R.sup.3 is sulfate or sulfonate
R.sup.4 is nothing; or --OCH.sub.2 CH.sub.2 --.sub.B ;
A is 5-500
B<A/2
Specific preferred examples of such compounds include: ##STR3## where: x, y, z, n, A, B are as previously defined.
Suds Stabilizing Nonionic Surfactant
The compositions of this invention contain from 0% to about 10%, preferably from about 1% to about 8%, of suds stabilizing nonionic surfactant or mixtures thereof.
Suds stabilizing nonionic surfactants operable in the instant compositions are of two basic types: fatty acid amides and the trialkyl amine oxide semi-polar nonionics.
The amide type of nonionic surface active agent includes the ammonia, monoethanol and diethanol amides of fatty acids having an acyl moiety of from about 8 to about 18 carbon atoms and represented by the general formula:
R.sup.1 --CO--N(H).sub.m (R.sup.2 OH).sub.2-m
wherein R.sub.1 is a saturated, aliphatic hydrocarbon radical having from 7 to 21, preferably from 11 to 17 carbon atoms; R.sup.2 represents a methylene or ethylene group; and m is 1 or 2. Specific examples of said amides are coconut fatty acid monoethanol amide and dodecyl fatty acid diethanol amide. These acyl moieties may be derived from naturally occurring glycerides, e.g., coconut oil, palm oil, soybean oil and tallow, but can be derived synthecially, e.g., by the oxidation of petroleum, or hydrogenation of carbon monoxide by the Fischer-Tropsch process. The monoethanol amides and diethanolamides of C.sub.12-14 fatty acids are preferred.
Amine oxide semi-polar nonionic surface active agents comprise compounds and mixtures of compounds having the formula: ##STR4## wherein R.sup.1 is an alkyl, 2-hydroxyalkyl, 3-hydroxyalkyl, or 3-alkoxy-2-hydroxypropyl radical in which the alkyl and alkoxy, respectively, contain from about 8 to about 18 carbon atoms, R.sup.2 and R.sup.3 are each a methyl, ethyl, propyl, isopropyl, 2-hydroxyethyl, 2-hydroxypropyl, or 3-hydroxypropyl radical and n is from 0 to about 10. Particularly preferred are amine oxides of the formula: ##STR5## wherein R.sup.1 is a C.sub.10-- alkyl and R.sup.2 and R.sup.3 are methyl or ethyl.
The preferred sudsing characteristics of the compositions of the invention are those which will provide the user of the product with an indication of cleaning potential in a dishwashing solution. Soils encountered in dishwashing act as suds depressants and the presence or absence of suds from the surface of a dishwashing solution is a convenient guide to product usage. Mixtures of anionic surfactants and suds stabilizing nonionic surfactants are utilized in the compositions of the invention because of their high sudsing characteristics, their suds stability in the presence of food soils and their ability to indicate accurately an adequate level of the product usage in the presence of soil.
In preferred embodiments of the invention, the radio of anionic surfactants to suds stabilizing nonionic surfactants in the composition will be in a molar ratio or from about 11:1 to about 1:1, and more preferably from about 8:1 to about 3:1.
Other Optional Surfactants
The compositions of the invention can desirably contain optional surfactants, especially ampholytic and/or zwitterionic surfactants. However, when the level of anionic surfactant is less than about 20%, the composition should not contain any substantial amount of conventional nonionic surfactant, e.g., an alkylpolyethoxylate, in addition to the polymeric surfactant. Large amounts of conventional nonionic surfactants, e.g., more than about three or four percent, tend to harm the sudsing ability of the composition.
When larger amounts (>20%) of anionic surfactants are present it is sometimes desirable to have a low level, up to about 5%, of conventional nonionic surfactants "conventional" nonionic surfactants are, e.g., C.sub.8-18 alkyl polyethoxylates (4-15) or C.sub.8-15 alkyl phenol polyethoxylates (4-15).
Ampholytic surfactants can be broadly described as derivatives of aliphatic amines which contain a long chain of about 8 to 18 carbon atoms and an anionic water-solubilizing group, e.g. carboxylate, sulfonate or sulfate. Examples of compounds falling within this definition are sodium-3-dodecylamino propane sulfonate, and dodecyl dimethylammonium hexanoate.
Zwitterionic surface active agents operable in the instant composition are broadly described as internally-neutralized derivatives of aliphatic quaternary ammonium and phosphonium and tertiary sulfonium compounds in which the aliphatic radical can be straight chain or branched, and wherein one of the aliphatic substituents contains from about 8 to 18 carbon atoms and one contains an anionic water solubilizing group, e.g., carboxy, sulfo, sulfato, phosphato, or phosphono.
Highly preferred are betaine detergent surfactants which synergistically interact with the polymeric surfactant to provide improved grease handling.
The Betaine Detergent Surfactant
The betaine detergent surfactant has the general formula: ##STR6## wherein R is a hydrophobic group selected from the group consisting os alkyl groups containing from about 10 to about 22 carbon atoms, preferably from about 12 to about 18 carbon atoms, alkyl aryl and aryl alkyl groups containing a similar number of carbon atoms with a benzene ring being treated as equivalent to about 2 carbon atoms, and similar structures interrupted by amido or ether linkages; each R.sup.6 is an alkyl group containing from one to about 3 carbon atoms; and R.sup.7 is an alkylene group containing from one to about 6 carbon atoms.
Examples of preferred betaines are dodecylamidopropyl dimethylbetaine; dodecyldimethylbetaine; tetradecyldimethylbetaine; cetyldimethylbbetaine; cetylamidopropyldimethylbetaine, tetradecyldimethylbetaine, tetradecylamidopropyldimethylbetaine, and docosyldimethylammonium hexanoate and mixtures thereof.
Betaine surfactants are unique ingredients that provide exceptional benefits. When betaine surfactant and polymeric surfactants are combined with any anionic surfactant with, or without magnesium ions being present, superior grease holding benefits are provided.
Betaines containing a C.sub.12-14 .notident.alkyl provide a much bigger benefit when combined with polymeric surfactant than when used by themselves.
The betaine is preferably present at a level of from about 178% to about 15% by weight of the formula, preferably from about 1% to about 10%, most preferably from about 1% to about 8%. The ratio of anionic detergent surfactants to the betaine is from about 1 to about 80, preferably from about 1 to about 40, more preferably from about 2 to about 40.
When betaines are present, the composition should preferably have a ratio of betaine to polymeric surfactant of more than about 7:1, preferably more than about 9:1.
Solvents
Alcohols, such as ethyl alcohol, and hydrotropes, such as sodium and potassium toluene sulfonate, sodium and potassium xylene sulfonate, trisodium sulfosuccinate and related compounds (as disclosed in U.S. Pat. No. 3,915,903, incorporated herein by reference) and urea, can be utilized in the interests of achieving a desired product phase stability and viscosity. Alkanols containing from one to about six carbon atoms, especially two, and especially ethyl alcohol can be present. Ethyl alcohol at a level of from 0% to about 15%, preferably from about 1% to about 6%, and potassium and/or sodium toluene, xylene, and/or cumene sulfonates at a level of from about 1% to about 6% can be used in the compositions of the invention. THe viscosity should be greater than about 100 centipoise, more preferably more than 150 centipoise, most preferably more than about 200 centipoise for consumer acceptance.
However the polymeric surfactant can be used to reduce the viscosity and provide phase stability, e.g., when either the preferred alkyl polyethoxylate sulfate or magnesium ions are present in the composition. For viscosity reduction, the percentage of ethylene oxide in the polymer should be less than about 70%, preferably less than about 50%. Preferred compositions contain less than about 2% alcohol and less than about 3% hydrotrope and preferably essentially none while maintaining a viscosity of from about 150 to about 500 centipoise, preferably from about 200 to about 400 centipoise. If viscosity reduction is not desired the percentage of ethylene oxide in the polymer should be more than about 50%, preferably more than about 70%. The polymeric surfactant reduces viscosity for all water soluble anionic surfactants.
The compositions of this invention contain from about 20% to about 90%, preferably from about 30% to about 80%, water.
Additional Optional Ingredients
The compositions of this invention can contain up to about 10%, by weight of detergency builders either of the organic or inorganic type. Examples of water-soluble inorganic builders which can be used, alone or in admixture with themselves and organic alkaline sequestrant builder salts, are alkali metal carbonates, phosphates, polyphosphates, and silicates. Specific examples of such salts are sodium tripolyphosphate, sodium carbonate, potassium carbonate, sodium pyrophosphate, potassium pyrophosphate, and potassium tripolyphosphate. Examples of organic builder salts which can be used alone, or in admixture with each other or with the preceding inorganic alkaline builder salts, are alkali metal polycarboxylates, e.g., water-soluble citrates, tartrates, etc. such as sodium and potassium citrate and sodium and potassium tartrate. In general, however, detergency builders have limited value in dishwashing detergent compositions and use at levels above about 10% can restrict formulation flexibility in liquid compositions because of solubility and phase stability considerations. It is preferred that any builder used be relatively specific to control of calcium as opposed to magnesium. Citrates, tartrates, malates, succinates and malonates are especially preferred.
The detergent compositions of this invention can contain, if desired, any of the usual adjuvants, diluents and additives, for example, perfumes, electrolytes, enzymes, dyes, antitarnishing agents, antimicrobial agents, and the like, without detracting from the advantageous properties of the compositions. Alkalinity sources and pH buffering agents such as monoethanolamine, triethanolamine and alkali metal hydroxides can also be utilized.
When the anionic surfactant is a sulfate surfactant or alkylpolyethoxylate sulfate surfactant, the pH should be above about 6, preferably above about 7 to avoid hydrolysis of the ester linkage. Also, it is desirable that the composition be substantially free of antibacterial agents such as N-trichloromethyl-thio-4-cyclohexene-1,2-dicarboximide for safety.
Low levels of anticbacterial agents that will prevent growth of bacteria, molds, etc. in the product, but which have essentially no effect in use can be desirable, especially when low levels of alcohol are present.
All percentages and ratios herein are by weight unless otherwise indicated.
The following examples are given to illustrate the compositions of the invention.
In the following examples, the compounds have the following definitions. E stands for an e*thoxylate group and P stands for a propoxylate group.
______________________________________Name Formula MW HLB______________________________________Pluronic 38 E.sub.45.5 P.sub.17 E.sub.45.5 5000 30.5Pluronic 41* E.sub.1.5 P.sub.22 E.sub.1.5 1400 4Pluronic 42 E.sub.3.5 P.sub.22 E.sub.3.5 1630 8Pluronic 45* E.sub.13.5 P.sub.22 E.sub.13.5 2400 18Pluronic 47* E.sub.36.5 P.sub.22 E.sub.36.5 4600 26Pluronic 68 E.sub.76 P.sub.29 E.sub.76 8350 29Pluronic 81 E.sub.3 P.sub.41.5 E.sub.3 2750 2Pluronic 82* E.sub.7.5 P.sub.41.5 E.sub.7.5 3200 6Pluronic 85 E.sub.26 P.sub.41.5 E.sub.26 4600 16Pluronic 87 E.sub.61 P.sub.41.5 E.sub.61 7700 24Pluronic 88 E.sub.98 P.sub.41.5 E.sub.98 10800 28Pluronic 108 E.sub.127.5 E.sub.48 E.sub.127.5 14000 27Pluronic 121 E.sub.5 P.sub.70 E.sub.5 4400 .5Pluronic 122* E.sub.11 P.sub.70 E.sub.11.5 5000 4Pluronic 125* E.sub.51.5 P.sub.70 E.sub.51.5 9100 15Pluronic 127 E.sub.99.5 P.sub.70 E.sub.99.5 12500 22Pluronic 17R4 P.sub.14 E.sub.24.5 P.sub.14 2700 16Tetronic 504 (E.sub.8 P.sub.8.5).sub.4 (NCH.sub.2 CH.sub.2 N) 3400 15.5Tetronic 702 (E.sub.4.5 P.sub.14).sub.4 (NCH.sub.2 CH.sub.2 N) 4000 7Tetronic 704 (E.sub.12.5 P.sub.14).sub.4 (NCH.sub.2 CH.sub.2 N) 5500 15Tetronic 707 (E.sub.47.5 P.sub.14).sub.4 (NCH.sub.2 CH.sub.2 N) 12000 27Tetronic 902* (E.sub.6 P.sub.17).sub.4 (NCH.sub.2 CH.sub.2 N) 5300 6.5Tetronic 904* (E.sub.17 P.sub.17).sub.4 (NCH.sub.2 CH.sub.2 N) 7500 14.5Tetronic 907* (E.sub.55 P.sub.17).sub.4 (NCH.sub.2 CH.sub.2 N) 13900 26Tetronic 908 (E.sub.91 P.sub.17).sub.4 (NCH.sub.2 CH.sub.2 N) 20000 30.5Tetronic 1307 (E.sub.74 P.sub.24).sub.4 (NCH.sub.2 CH.sub.2 N) 18600 23.5Tetronic 1502* (E.sub.10 P.sub.31).sub.4 (NCH.sub.2 CH.sub.2 N) 9000 5Tetronic 1504 (E.sub.28.5 P.sub.31).sub.4 (NCH.sub.2 CH.sub.2 N) 12500 13Tetronic 70R4 (P.sub.14 E.sub.12.5).sub.4 (NCH.sub.2 CH.sub.2 N) 5500______________________________________Name Definition______________________________________Compound A Polyethyleneimine (MW = 600) condensed with 42 mols of polypropylene oxide followed by 42 mols of polyethylene oxideCompound B Polyethyleneimine (MW = 600) condensed with 14 mols of polypropylene oxideCompound C Polyethyleneimine (MW = 600) condensed with 42 mols of polypropylene oxideCompound D Polyethyleneimine (MW = 600) condensed with 98 mols of polypropylene oxidePlurocol W5100 "Random" copolymer of ethylene oxide (50%) and propylene oxide (50%) (MW = 4600) (BASF)Compound E Pluronic 81 di-sulfated and NH.sub.4 OH neutralizedCompound F HO(C.sub.2 H.sub.4 O) .sub.18(CH.sub.2 ) .sub.12O(C.sub.2 H.sub.4 O) .sub.18HPPG 4000 Polypropylene glycol MW = 4000PEG 6000 Polyethylene glycol MW = 6000Compound G Polyethyleneimine (MW = 189) acylated with 2 mols of coconut fatty acid and condensed with 80 mols of ethylene oxideCompound H Polyethyleneimine (MW = 189) condensed with 105 mols of ethylene oxideCompound I Methyl capped hexamethylenediamine condensed with 60 mols of ethylene oxideCompound J Triethanol amine condensed with 15 mols of ethylene oxideCompound K Triethanol amine condensed with 33 mols of ethylene oxideCompound L Dobanol 91-10 CH.sub.3(CH.sub.2 ) .sub.8-10O(CH.sub.2 CH.sub.2 O).sub.10 HCompound M ##STR7##Compound N ##STR8##Compound O ##STR9##HA-430 Polyethylene glycol/polypropylene glycol heteric block copolymer (BASF)______________________________________
The base product contains about 5% magnesium C.sub.12-13 alkyl sulfate, about 23% mixed magnesium and ammonium C.sub.12-13 alkyl polyethoxylate (1) sulfate, about 2.7% C.sub.12-13 alkyl dimethyl amine oxide, about 5% ethyl alcohol, about 3% sodium toluene sulfonate, about 60% water, and the balance being inorganic salts, minor ingredients, etc.
In the following examples, "grease cutting" is determined by the following test. A preweighed 250 cc. polypropylene cup has 3 cc. of a melted beef grease applied to its inner bottom surface. After the grease has solidified, the cup is reweighed. Then a 0.4% aqueous solution of the composition to be tested is added to the cup to completely fill it. The aqueous solution has a temperature of 46.degree. C. After 15 minutes, the cup is emptied and rinsed with distilled water. The cup is dried and then weighed to determine the amount of grease removal. The amount removed by the base product is indexed at 100.
In the following examples, "grease capacity" is determined by modifying the above grease cutting test by using 10 ml of an easier to remove fat which is an 80/20 mixture of a solid vegetable shortening and a liquid vegetable shortening, lowering the detergent concentration to about 0.2%, and soaking for 30 minutes to allow equilibrium to occur.
In the Examples "*" indicates a significant difference and the figures in parentheses under the headings "Grease Capacity" and "Grease Cutting" are the number of replicates run and averaged to give the indicated test scores.
In all of the Examples, the viscosity of the composition is greater than about 150 centipoise and less than about 500 centipoise.





EXAMPLE I
This test shows the improvement in grease capacity and grease cutting obtainable with various Pluronics.
______________________________________IA Grease Grease Capacity Cutting Total (4) (5) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 127 125* 116* 241*Base Product + 1.3% Pluronic 47 129* 119* 248*Base Product + 1.3% Pluronic 87 123* 111* 234*Base Product + 1.3% Pluronic 122 124* 108* 232*Base Product + 1.3% Pluronic 42 128* 124* 252*Base Product + 1.3% Pluronic 82 124* 120* 244*Base Product + 1.3% Pluronic 125 130* 112* 242*Base Product + 1.3% Pluronic 45 134* 119* 253*Base Product + 1.3% Pluronic 85 129* 120* 249*LSD.sub.10 8 8 11______________________________________IB Grease Grease Capacity Cutting (3) (3) Total______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 121 113* 104 217*Base Product + 1.3% Pluronic 81 112* 106 218*Base Product + 1.3% Pluronic 41 109 113* 222*Base Product + 1.3% Pluronic 85 116* 110 226*LSD.sub.10 10 11 15______________________________________IC Grease Grease Capacity Cutting Total (3) (2) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 38 113* 102 215*Base Product + 1.3% Pluronic 68 118* 101 219*Base Product + 1.3% Pluronic 88 116* 93 209Base Product + 1.3% Pluronic 108 125* 93 218*LSD.sub.10 10 13 15______________________________________
EXAMPLE II
This test shows the improvement obtained with various Tetronics.
______________________________________IIA Grease Grease Capacity Cutting Total (6) (5) --______________________________________Base Product 100 100 200Base Product + 1.3% Tetronic 504 108* 116* 224*Base Product + 1.3% Tetronic 702 113* 113* 226*Base Product + 1.3% Tetronic 707 108* 111* 219*Base Product + 1.3% Tetronic 902 120* 104 224*Base Product + 1.3% Tetronic 904 108* 99 207Base Product + 1.3% Tetronic 907 113* 108* 221*Base Product + 1.3% Tetronic 1502 111* 108* 219*Base Product + 1.3% Tetronic 1504 106* 111* 217Base Product + 1.3% Tetronic 1307 108* 97 205LSD.sub.10 6 8 10______________________________________IIB Grease Grease Capacity Cutting TotalReps (3) (2) --______________________________________Base Product 100 100 200Base Product + 1.3% Tetronic 908 121* 87 208LSD.sub.10 10 13 15______________________________________
EXAMPLE III
This example demonstrates that reversing the order of addition of the ethylene oxide and propylene oxide to create a hydrophilic center and hydrophobic ends provides compounds which are equally as effective as the Pluronics or Tetronics.
______________________________________ Grease Grease Capacity Cutting Total (4) (4) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 85 121* 98 219*Base Product + 1.3% Pluronic 17R4 125* 94 219*Base Product + 1.3% Tetronic 704 131* 99 230*Base Product + 1.3% Tetronic 70R4 129* 96 225*LSD.sub.10 8 9 12______________________________________
EXAMPLE IV
This example demonstrates that a polymeric surfactant with a somewhat hydrophilic center, two or more intermediate hydrophobic moieties and terminal hydrophilic moieties provides almost the same benefits as the Pluronics or Tetronics.
______________________________________ Grease Grease Capacity Cutting Total (9) (5) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 85 108* 105 213*Base Product + 1.3% Tetronic 704 111* 98 210*Base Product + 1.3% Compound A 116* 100 216*LSD.sub.10 6 9 10______________________________________
EXAMPLE V
This example demonstrates that a compound with a hydrophilic chain with grafted polypropylene oxide hydrophobic chains can provide grease capacity and grease cutting benefits about the same as Pluronics.
______________________________________ Grease Grease Capacity Cutting Total (5) (4) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 85 112* 102 214*Base Product + 1.3% Compound B 111* 92 203Base Product + 1.3% Compound C 109* 92 201Base Product + 1.3% Compound D 116* 107 223*LSD.sub.10 7 10 12______________________________________
EXAMPLE VI
This example shows that random structures of ethylene oxide and propylene oxide are as effective as their analog block structures.
______________________________________ Grease Grease To- Capacity Cutting tal (4) (4) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 85 115* 111* 226*Base Product + 1.3% Plurocol W5100 114* 106 220*LSD.sub.10 8 10 13______________________________________
EXAMPLE VII
This example shows that similar structures in which anionic moieties substitute, at least in part, for polyethoxylate moieties or alkylene chains are substituted, at least in part, for polypropoxylate moieties provide benefits similar to the Pluronics.
______________________________________ Grease Grease Capacity Cutting Total (7) (5) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 65 107* 103 210Base Product + 1.3% Compound E 114* 97 211*Base Product + 1.3% Compound F 110* 98 209LSD.sub.10 7 9 11______________________________________
EXAMPLE VIII
This example demonstrates that mixtures of polypropylene glycol and polyethylene glycol, and the individual materials do not provide the benefits.
______________________________________ Grease Grease Capacity Cutting Total (2) (2) --______________________________________Base Product 100 100 200Base Product + 0.65% PPG 4000(A) 102 106 208Base Product + 0.65% PEG 6000(B) 91 101 192Base Product + 0.65% A + 0.65% B 99 101 200Base Product + 1.3% A 95 104 199Base Product + 1.3% B 89 98 187LSD.sub.10 12 13 18______________________________________
EXAMPLE IX
This example demonstrates that excessively water-soluble compounds and compounds which are more like conventional surfactants and contain terminal oleophilic hydrophobic groups do not provide the benefits.
______________________________________ Grease Grease Capacity Cutting Total (6) (4) --______________________________________Base Product 100 100 200Base Product + 1.3% Compound G 102 98 200Base Product + 1.3% Compound H 102 93 195Base Product + 1.3% Compound I 98 97 195Base Product + 1.3% Compound J 99 96 195Base Product + 1.3% Compound K 94 93 187*Base Product + 1.3% Compound L 93 95 188*LSD.sub.10 7 9 11______________________________________
EXAMPLE X
This example is a continuation of Example IX.
______________________________________ Grease Capa- Grease To- city Cutting tal (3) (3) --______________________________________Base Product 100 100 200Base Product + 1.3% Methocel A15LV 103 103 206Base Product + 1.3% NH.sub.4 C.sub.12-13 E.sub.12 SO.sub.4 96 98 194Base Product + 1.3% NH.sub.4 C.sub.12-13 SO.sub.4 102 99 201Base Product + 1.3% C.sub.12-13 N(CH.sub.3).sub.2 )--O 101 106 207Base Product + 1.3% Gelatin (Type A) 106 96 202LSD.sub.10 10 11 15______________________________________
EXAMPLE XI
This example also demonstrates that other conventional surfactants do not provide the benefits.
______________________________________ Grease Grease Capacity Cutting Total (5) (3) --______________________________________Base Product 100 100 200Base Product +1.3% C.sub.12-13 Glucoside (2) 102 100 202Base Product +1.3% Cn monoethanol amide 104 101 205Base Product +1.3% Compound M 101 100 201Base Product +1.3% Lexaine LM 100 100 200Base Product +1.3% Compound N 99 100 199LSD.sub.10 7 11 12______________________________________
EXAMPLE XII
This example shows that some low molecular weight polypropylene oxides provide the benefit, although they do adversely affect sudsing.
______________________________________ Grease Grease Capacity Cutting Total (9) (5) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 85 108* 105 213*Base Product + 1.3% PEG 6000 105 98 203Base Product + 1.3% PPG 4000 110* 115* 225*LSD.sub.10 6 9 10______________________________________
EXAMPLE XIII
This example demonstrates yet another polymeric surfactant structure that is operable.
______________________________________ Grease Grease Capacity Cutting Total (5) (4) --______________________________________Base Product 100 100 200Base Product + 1.3% Pluronic 85 112* 102 214*Base Product + 1.3% Compound O 114* 106 220*LSD.sub.10 7 10 12______________________________________
EXAMPLE XIV
This example demonstrates that increasing the amount of the polymeric surfactant, a heteric block copolymer of ethylene oxide and propylene oxide on a glycerol base, improves Grease Capacity, but, eventually, lowers the Grease Cutting unacceptably. High levels above about 4%, and especially above about 9%, lose good grease cutting when the basic formula is optimized for grease cutting.
______________________________________ Grease Grease Capacity Cutting Total (3) (3) --______________________________________Base Product 100 100 200Base Product + 1.3% HA 430 115* 113* 228*Base Product + 16% HA 430 195* 29* 225*LSD.sub.10 10 11 15______________________________________
EXAMPLE XV
This example, like Example XIV, shows the effect of increased (Tetronic) surfactant. Again, above about 4%, there is a loss which becomes substantial before a level of about 9% is reached.
______________________________________ Grease Grease Capacity Cutting Total (3) (3) --______________________________________Base Product 100 100 200Base Product + 0.25% Tetronic 704 112* 121* 233*Base Product + 0.50% Tetronic 704 118* 119* 237*Base Product + 1.0% Tetronic 704 119* 120* 239*Base Product + 4.0% Tetronic 704 136* 96 232*Base Product + 8.0% Tetronic 704 168* 74* 242*Base Product + 16.0% Tetronic 704 221* 47* 268*LSD.sub.10 10 11 15______________________________________
COMPARATIVE EXAMPLE XVI
This example shows the effect of using twice the amount of a commercial detergent. The Grease Capacity and Grease Cutting are increased, but at a much greater cost than associated with the invention.
______________________________________ Grease Grease Capacity Cutting TotalReps (4) (4) --______________________________________Base Product 100 100 200Base Product (Double Usage) 140* 130* 270*LSD.sub.10 8 10 13______________________________________
EXAMPLE XVII
A high sudsing, light duty liquid detergent composition is as follows:
______________________________________ %______________________________________Sodium C.sub.11.8 alkylbenzene sulfonate 14.8Sodium C.sub.12-13 alkylpolyethoxylate (0.8) sulfate 17.3C.sub.12-14 alkyldimethylbetaine 1.5Pluronic 64 (as hereinafter defined) 0.175C.sub.10 alkylpolyethoxylate (8-10) 4.7Coconut fatty acid monoethanol amide 3.8Urea 5.0Ethanol 6.0Water and minors Balance______________________________________
In a similar composition the urea is replaced by 4% sodium xylene sulfonate and the ethanol is reduced to 3.5%.
In a similar composition the Pluronic 64 is replaced by Pluronic 85.
______________________________________ Grease Grease Capacity Cutting Total (2) (2) --______________________________________Base Product 100 100 200Base Product + 41/2% Lexaine LM 134* 134* 268*1/2% Pluronic 85Base Product + 43/4% Lexaine LM 98 138* 236*1/4% Pluronic 85LSD.sub.10 22 10 24______________________________________
This example demonstrates the excellent performance of mixtures of betaine surfactants and the polymeric surfactants. At ratios up to about 20:1 grease cutting is improved, but the optimum ratio is lower, e.g. about 9:1 or less where both grease cutting and grease capacity are improved.
EXAMPLE XIX
Viscosity Reduction
______________________________________ Viscosity % Eth- Reduction oxylate (CPS)______________________________________Base Product (Viscosity - 270 centipoise) -- BaseBase Product (Viscosity - 270 centipoise) +1/4% Pluronic 121 10 -62Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 123 30 -40Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 127 70 -30Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 72 20 -55Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 75 50 -41Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 77 70 -31Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 61 10 -70Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 63 30 -59Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 64 40 -59Base Product (Viscosity - 270 centipoise) +1/4% Pluronic 68 80 -20Base Product (Viscosity - 270 centipoise) +1/4% Tetronic 1302 20 -42Base Product (Viscosity - 270 centipoise) +1/4% Tetronic 1304 40 -32Base Product (Viscosity - 270 centipoise) +1/4% Tetronic 1307 70 -15______________________________________
This example demonstrates the large reductions in viscosity obtained by adding the polymeric surfactant. The viscosity can be adjusted back up by reducing alcohol and/or hydrotrope levels. As can be seen, the higher the level of ethoxylate moieties in the polymers, the less the reduction in viscosity.
Additional Materials Description
The additional polymeric surfactants not defined hereinbefore are as follows:
______________________________________Name Formula MW HLB______________________________________Pluronic 123 E.sub.45.5 P.sub.70 E.sub.45.5 5750 8Pluronic 72 E.sub.6.5 P.sub.36 E.sub.6.5 2750 6.5Pluronic 75 E.sub.23.5 P.sub.36 E.sub.23.5 4150 16.5Pluronic 77 E.sub.52.5 P.sub.36 E.sub.52.5 6600 24.5Pluronic 61 E.sub.2.5 P.sub.29 E.sub.2.5 2000 3Pluronic 63 E.sub.9 P.sub.29 E.sub.9 2650 11Pluronic 64 E.sub.13 P.sub.29 E.sub.13 2900 15Tetronic 1302 (E.sub.9 P.sub.24).sub.4 (.dbd.NCH.sub.2 CH.sub.2 N.dbd.) 7800 5.5Tetronic 1304 (E.sub.24 P.sub.24).sub.4 (.dbd.NCH.sub.2 CH.sub.2 N.dbd.) 10500 13.5______________________________________
EXAMPLE XX
Polymer compounds are added at 0.5%, 1%, and 5% to the National Brand composition previously described, replacing water in the 100-part formula. Clear solutions result.
Viscosities are measured on these compositions at 70.degree. F. with a Brookfield LVF viscometer, spindle No. 2, at 60 rpm.
Results are shown for the three additives and are compared against equal parts of added ethanol also replacing water in the formula. Ethanol is typically used to trim viscosity and is already present in the formula at about 4.5 parts/100 prior to the added parts.
Surprisingly, the addition of the polymers all drop the viscosity further than does the added ethanol. The Pluronic 61 is even more effective at 1% than is ethanol at 5%.
______________________________________Viscosity of National Brand with Added Polymers CPS Viscosity______________________________________Additive Level 0% 0.5% 1% 5%Additive TypeCompound H 370 250 220 NAPluronic 35 370 NA 195 113Pluronic 61 370 NA 163 83Ethanol 370 275 240 190______________________________________
In a similar manner, the national brand formula is composited with a 0.25% level of several Pluronic polymers. Viscosities are again read as above.
______________________________________Additive Viscosity in Centipoise at 70.degree. F.______________________________________None 320Pluronic 65 265Pluronic 92 247Pluronic 42 237Pluronic 31 242______________________________________
Note that the additive compounds provide different levels of viscosity reduction. The Compound H in the first experiment is one of the poorer (more hydrophilic) performers of Example IX and, though effective on viscosity reduction, did not show as great a benefit. The Pluronic compounds of lower HLB (lower second digit) and moderate molecular weight (first digit) are more effective. If the purpose for adding the polymer is to lower viscosity, lower levels provide the biggest benefit per part of polymer added.
EXAMPLE XXI
This test was conducted in water with no hardness.
______________________________________ Grease Grease To- Capcaity Cutting tal______________________________________ (2) (4) --A. Sodium coconut alkyl sulfate 100 100 200B. A + 4.5% Lexaine LM + 0.5% Pluronic 85 215* 106* 321*C. B + MgCl.sub.2 to replace the sodium 325* 110* 435*D. 1:1 mixture of sodium coconut alkyl sulfate and sodium coconut alkyl polyethoxylate (1) sulfate 96 98 194E. D + 4.5% Lexaine LM + 0.5% Pluronic 85 300* 90* 390*F. E + MgCl.sub.2 to replace the sodium 266* 114 380* LSD.sub.10 14 15 21______________________________________
This example clearly shows that when a mixture of polymeric surfactant and betaine is used, it is not necessary to have either an alkyl polyethoxylate sulfate surfactant or magnesium ions present.
EXAMPLE XXII
______________________________________ Grease Capac- Grease To- ity Cutting tal (4) (2) --______________________________________National Brand 100 100 200National Brand + 1.3% MAPEG 6000DS 112* 99 211National Brand + 1.3% MAPEG 400 DS 107 99 206National Brand + 1.3% MAPEG 400 DL 112* 101 213National Brand + 1.3% MAPEG 400 DO 116* 100 216*LSD.sub.10 8 13 15______________________________________ Definition of Polymeric Surfactants______________________________________MAPEG 6000DS (dialkyl C.sub.18 E.sub.136 C.sub.18 92% Epolyethoxylate)MAPEG 400DS (dialkyl C.sub.18 E.sub.9 C.sub.18 44% Epolyethoxylate)MAPEG 400DL (dialkyl C.sub.12 E.sub.9 C.sub.12 54% Epolyethoxylate)MAPEG 400 DO (dialkylene C.sub.18 E.sub.9 C.sub.18 45% Epolyethoxylate)______________________________________
This example clearly shows that alkyl groups can be used as terminal hydrophobic groups, but do not provide the best results, especially when the hydrophilic portion of the molecule represents less than about 45% of the molecular weight in compounds with saturated groups each of which is longer than about 16 carbon atoms.
EXAMPLE XXIII
In this example, a different type of test was used to demonstrate another aspect of grease control by the detergent compositions. In most cases, this test gives a ranking between formulations similar to that of the total index value of the proceeding examples.
This test determines the effectiveness or strength of the grease emulsification by the detergent by measuring the level of grease deposition on a hydrophobic surface after its exposure to a detergent solution to which a grease has been added. This test models the actual situation of redeposition of greases onto later washed items, especially plastics.
For this experiment, 2 gallons of median hardness water (6 grains/gallon) were held at 105.degree. F., a common end-of-wash temperature for dishwater. A 0.1% solution of the detergent product was made and mild agitation was begun. Liquid vegetable oil was added in 6 cc increments. At totals of 18 cc, 36 cc, and 54 cc, plastic items (3 for each grease level, 9 total) are dipped in succession into the water. After drying the mean weight gain per plastic item unit area is calculated and indexed to a reference product.
The reference product used here is the base product. The polymeric surfactant is added at the 1% level to the base.
A "*" indicates a statistically significant (LSD.sub.05) reduction in grease redeposition compared to the Base Product.
The compounds tested herein that were not previously defined are as follows:
______________________________________Formula for PT: ##STR10##P X = 8, Y = 4Q X = 8, Y = 14R X = 43, Y = 4S X = 43, Y = 14T X = 17, Y = 10Formula for U and V: ##STR11##U X = 16, Y = 2.75V X = 7.5, Y = 2.75 Deposition Index______________________________________Base Product 100Base Product +1% MAPEG 1540 DS 79*Base Product +1% MAPEG 600 MO 76*Base Product +1% MAPEG 600 DO 75*Base Product +1% Pluronic 85 84*Base Product +1% Tetronic 704 107Base Product +1% Methocel A15LV 88Base Product +1% Compound E 84*Base Product +1% PPG 4000 64*Base Product +1% Compound F 89Base Product +1% Compound P 84*Base Product +1% Compound Q 80*Base Product +1% Compound R 107Base Product +1% Compound S 117Base Product +1% Compound T 85*Base Product +1% Compound U 71*Base Product +1% Compound V 53*______________________________________
Note from the above that Tetronic 704 and Compound F did not excel in this test, but did perform well in the previous examples. Again, the Methocel polymer does not provide sufficient benefit.
Also, certain very high molecular weight compounds (R and S) of the ABA type do not show any advantage.
Otherwise, all are exemplary of the invention.
PREFERRED PROCESS
When some of the compositions of this invention are first made, they are not at equilibrium. They typically require an aging period to reach equilibrium and exhibit the full benefit. A period of about two weeks, which is about equivalent to the normal time between making and use by the consumer is usually sufficient.
Claims
  • 1. A high sudsing liquid dishwashing detergent composition containing by weight:
  • (a) from about 5% to about 50% anionic surfactant;
  • (b) from about 0.1% to about 10% of polymeric surfactant selected from the group consisting of:
  • [R.sup.1 --R.sup.2 O--.sub.n --R.sup.3 O--.sub.m ].sub.y [R.sup.4 ][1]
  • wherein each R.sup.1 is hydrogen, wherein each R.sup.2 or R.sup.3 is an alkylene group containing from two to about six carbon atoms with no more than about 90% of said molecule comprising R.sup.2 or R.sup.3 groups containing two carbon atoms; wherein R.sup.4 is selected from the group consisting of alkylene groups containing from one to about 18 carbon atoms and having from two to about six valences, ##STR12## (.dbd.NR.sup.2 N.dbd.), and .dbd.N--R.sup.2 NH--.sub.x, wherein n is from 0 to about 500, m is from 0 to about 500, n+m is from about 5 to about 1000, x is from about 2 to about 50, and y is from two to about 50 and equal to the valences of R.sup.4, and z is from 1 to about 6, and the product of z and x is from 2 to about 50;
  • R.sup.1 --OCH.sub.2 CH.sub.2 --.sub.x R.sup.2 --OCH.sub.2 CH.sub.2 --.sub.y OR.sup.1 [2]
  • where:
  • R.sup.1 is H, or CH.sub.3, or CH.sub.3 (CH.sub.2).sub.n, or unsaturated analogues
  • where:
  • n=1-17
  • each of x and y=2-500
  • R.sup.2 --O(CH.sub.2).sub.z or unsaturated analogue of these where z=1-18; ##STR13## where: R.sup.3 is sulfate or sulfonate
  • R.sup.4 is nothing or --OCH.sub.2 CH.sub.2 --B
  • A is 5-500
  • B<A/2; ##STR14## wherein X is from 7.5-16, and Y is about 2.75; (c) from 0% to about 10% of a suds stabilizing nonionic surfactant selected from the group consisting of fatty acid amides, trialkyl amine oxides, and mixtures thereof;
  • (d) from 0% to about 10% of a detergency builder selected from inorganic phosphates, inorganic silicates, and inorganic carbonates, organic carboxylates, organic phosphonates, and mixtures thereof;
  • (e) from 0% to about 15% alkanol containing from one to about six carbon atoms; and
  • (f) from about 20% to about 90% water, said composition containing sufficient magnesium ions to neutralize at least about 10% of said anionic surfactant when there is less than about 10% alkylpolyethoxylate sulfate surfactant containing from about 1/4 to about ten ethoxy groups per molecule in the composition on the average; said composition having a pH of greater than about six when the composition contains said alkylpolyethoxylate sulfate surfactant; and said composition having a viscosity of greater than about 100 cps or being substantially free of alkylpolyethoxylate detergent surfactants when the amount of anionic surfactant is less than about 20%.
  • 2. The composition of claim 1 wherein there is from about 0.1% to about 7% polymeric surfactant.
  • 3. The composition of claim 2 wherein there is from about 1/2% to about 4% polymeric surfactant and where the anionic detergent is selected from the group consisting of sodium, ammonium, monoethanolammonium, diethanolammonium, triethanolammonium, potassium and magnesium salts of alkyl sulfates containing 8-18 carbon atoms, alkyl benzene sulfonates in which the alkyl group contains from about 9 to about 15 carbon atoms, and alkyl polyethoxylate sulfates in which the alkyl group contains from about 10 to about 20 carbon atoms and there are from about 1 to about 10 ethoxylate groups on the average, and mixtures thereof.
  • 4. The composition of claim 3 wherein there is less than about 2% polymeric surfactant and in which from about 10% to about 100% of the anionic surfactant is in the form of a magnesium salt.
  • 5. The composition of claim 2 wherein there is at least about 8% of an alkylpolyethoxylate sulfate containing from about 10 to about 16 carbon atoms in the alkyl group and from about 1/2 to about 8 ethoxylates on the average; wherein there is from about 20% to about 90% of the anionic surfactant is the magnesium salt; and wherein there is from about 1/2% to about 4% of the polymeric surfactant.
  • 6. The composition of claim 5 containing from about 2% to about 8% of suds stabilizing nonionic surfactant.
  • 7. The composition of claim 2 wherein there is from about 1/2% to about 4% polymeric surfactant and wherein the anionic surfactant comprises at least about 10% alkylpolyethoxylate sulfate in which the alkyl group contains from about 10 to about 20 carbon atoms and containing from about 1 to about 6 ethoxylates on the average, alkyl sulfates containing from about 8 to about 18 carbon atoms on the average, and mixtures thereof and wherein the suds stabilizing nonionic surfactant is an amine oxide semipolar nonionic surface active agent comprising compounds having the formula: ##STR15## wherein R.sup.1 is an alkyl, 2-hydroxyalkyl, 3-hydroxyalkyl, or 3-alkoxy-2-hydroxypropyl radical in which the alkyl and alkoxy groups, respectively, contain from about 8 to about 18 carbon atoms, R.sup.2 and R.sup.3 are each a methyl, ethyl, propyl, isopropyl, 2-hydroxyethyl, 2-hydroxypropyl, or 3-hydroxypropyl radical and n is from 0 to about 10.
  • 8. The composition of claim 2 wherein there is from about 1/2% to about 4% polymeric surfactant and wherein the anionic surfactant is selected from the group consisting of alkylbenzene sulfonates in which the alkyl group contains from about 9 to about 15 carbon atoms, alkylpolyethoxylate sulfates in which the alkyl group contains from about 10 to about 16 carbon atoms and there are from about 1 to about 6 ethoxylates on the average, and mixtures thereof.
  • 9. The composition of claim 8 wherein there is less than about 2% polymeric surfactant and in which the suds stabilizing nonionic surfactant is a fatty acid amide represented by the general formula:
  • R.sup.1 --CO--N(H).sub.m (R.sup.2 OH).sub.2--m
  • wherein R.sub.1 is a saturated or unsaturated, aliphatic hydrocarbon radical having from 7 to 21, R.sup.2 represents a methylene or ethylene group; and m is 1 or 2 and there is from about 2% to about 8% of said fatty acid amide.
  • 10. The composition of claim 2 wherein there is from about 1/2% to about 4% polymeric surfactant and containing less than about 2% alcohol and less than about 3% hydrotrope and having a viscosity of from about 150 to about 500 centipoise.
  • 11. The composition of claim 10 wherein there is less than about 2% polymeric surfactant and wherein the viscosity is from about 200 to about 400 centipoise.
CROSS REFERENCE TO RELATED CASES

This is a continuation of application Ser. No. 918,567, filed on Oct. 20, 1986, now abaondoned, which is a continuation-in-part of our copending application, Ser. No. 793,530, filed Oct. 31, 1985, abandoned.

US Referenced Citations (7)
Number Name Date Kind
4316824 Pancheri Feb 1982
4384978 Ploog et al. May 1983
4476037 Ploog et al. Oct 1984
4483787 Jones et al. Nov 1984
4492646 Welch Jan 1985
4702857 Gosselink Oct 1987
4724095 Gresser Feb 1988
Foreign Referenced Citations (5)
Number Date Country
0024711 Mar 1981 EPX
83223 Jul 1983 EPX
0083223 Jul 1983 EPX
0105556 Apr 1984 EPX
0165136 Dec 1985 EPX
Continuations (1)
Number Date Country
Parent 918567 Oct 1986
Continuation in Parts (1)
Number Date Country
Parent 793530 Oct 1985