The present invention relates to a liquid discharge apparatus, a control method, and a computer-readable storage medium.
Conventionally, apparatuses in which a waste liquid containing unit can be inserted/removed are widely known as a type of inkjet recording apparatuses. Japanese Patent Laid-Open No. 2007-98777 discloses that when a waste liquid containing unit is removed while recording processing or recovery processing is being executed in an inkjet recording apparatus in which a waste liquid containing unit can be inserted/removed, these operations are suspended.
In the above conventional technique, when the waste liquid containing unit is drawn out during the execution of the recording processing, the operation is suspended, and then the suspended recording processing is resumed when the waste liquid containing unit is inserted again. Therefore, when the operation is suspended while a cap for sealing a recording head is open, an ink discharge nozzle provided in the recording head is exposed to the air. For this reason, solidification of ink adhered to the ink discharge nozzle or the like may occur, and even if the operation is resumed, the operation that has been suspended may fail due to a printing failure or the like.
The present invention was conceived in view of the above described problems, and aims to prevent a discharging failure from occurring in recording processing due to insertion/removal of a waste liquid containing unit.
In order to solve the above-described problem, one aspect of the liquid discharge apparatus according to the present invention comprises: a discharge unit configured to perform recording processing in which a liquid is discharged onto a recording medium; a waste liquid containing unit configured to contain a waste liquid of the liquid; a mount unit configured such that the waste liquid containing unit is mounted to be freely attached/detached; a detection unit configured to detect whether or not the waste liquid containing unit is mounted to the mount unit; and a control unit configured to control a discharge operation of a liquid from the discharge unit, wherein in a case where the detection unit detects that the waste liquid containing unit is not mounted to the mount unit, the control unit controls so as not to perform the discharge operation, and the control unit performs a first recovery operation for restoring the discharge unit after the detection unit has detected that the waste liquid containing unit is not mounted to the mount unit, and before the next execution of the recording processing.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
A waste liquid containing unit detection circuit 4005 is an example of a detection unit that detects whether the recording apparatus 1 and the waste liquid containing unit 2 are connected to each other. It detects whether the waste liquid containing unit 2 is mounted on the main body via the connection terminal 202 of the waste liquid containing unit 2. In one example, the waste liquid containing unit detection circuit 4005 may communicate not only the detection of whether or not the recording apparatus 1 and the waste liquid containing unit 2 are connected to each other, but also information indicating how much waste liquid is contained in the waste liquid containing unit 2.
The control circuit 4000 expands the received image data in the RAM 4002. Further, the control circuit 4000 controls the driving of a recording head unit 4007 via a recording head unit driving circuit 4006 based on the data on the RAM 4002 and simultaneously controls a carriage motor 4011 via a carriage motor driving circuit 4010. In addition to the control by the control circuit 4000 described above, one instance of a recording scan is executed by causing the recording head 13 to discharge ink at a desired position on the recording medium. Also, the control circuit 4000 conveys the recording medium by a desired amount by controlling a sheet feeding motor 4013 via a sheet feeding motor driving circuit 4012. The recording processing is performed by repeating this.
In the recovery operation to be described later, the control circuit 4000 controls a purge motor 4009 via a purge motor driving circuit 4008 and suctions a predetermined amount of ink from a suction cap 132 and the recording head 13. Further, in the ink discharge performed on the suction cap 132, the control circuit 4000 causes the recording head 13 to discharge a predetermined amount of ink by controlling the driving of the recording head unit 4007 via the recording head unit driving circuit 4006. In this instance, the pattern for driving the recording head 13 is, similarly to the above-described recording operation, based on any of the data developed in the RAM 4002, the data in the ROM 4001, or the data generated by the control circuit 4000.
Here, the inkjet recording apparatus performs a recovery operation of the recording head, such as ink suction, for the purpose of removing bubbles in the recording head, discharging solidified ink, filling ink, and the like. As a case where the recovery operation is required, there is a case where the recording head 13 is left in the cap open state due to an abnormal termination of the recording processing or the recovery processing. In addition, the recovery operation is also required when the ink tank is replaced, when a predetermined time has elapsed since the previous recovery processing was performed, and when the amount (the number of dots) of ink discharge it has taken for the recording processing since the previous recovery operation was performed becomes a predetermined value or more. In such a case, the control circuit 4000 stores a recovery flag in the non-volatile memory 4004 of
The recording apparatus 1 according to the present embodiment is set so as to store a recovery flag when the waste liquid containing unit 2 is not mounted on the recording apparatus 1 and then perform a recovery operation. The processing that by the control circuit 4000 executes will be described below.
(Processing of Detecting the Waste Liquid Containing Unit)
The processing in which the control circuit 4000 detects the presence or absence of the waste liquid containing unit 2 will be described with reference to
First, the control circuit 4000 determines whether or not the waste liquid containing unit 2 is mounted to the recording apparatus 1 (step S801). When the waste liquid containing unit 2 is mounted to the recording apparatus 1 (Yes in step S801), the control circuit 4000 ends the processing illustrated in
Next,
First, the control circuit 4000 determines whether or not the waste liquid containing unit 2 is mounted to the recording apparatus 1 (step S851). When the waste liquid containing unit 2 is not mounted to the recording apparatus 1 (No in step S851), the control circuit 4000 waits for a predetermined time. When the waste liquid containing unit 2 is mounted to the recording apparatus 1 (Yes in step S851), the control circuit 4000 controls at least one of the components of the mechanical system to initialize the operation (step S852).
Next, the control circuit 4000 determines whether or not there is suspended processing (step S853). If it is determined that there is no suspended processing (No in step S853), the control circuit 4000 transitions to a standby state (step S855), and ends the processing of
Hereinafter, the detection operation at the time of execution of the recovery processing, at the time of execution of the recording processing, at the time of standby, when the cap is closed, and when the power is on will be described.
At the time of execution of the recovery processing, the ink discharge from the discharge surface 134, and the suction operation of ink from the discharge port by the suction pump 131 are performed. At this time, when the control circuit 4000 detects that the waste liquid containing unit 2 is not mounted to the recording apparatus 1, the preliminary discharge operation is immediately stopped in step S802 (step S802). Subsequently, in step S803, the operation of the carriage 15 and the suction pump 131 is stopped at determined timings during the flow of recovery processing (step S803), the recovery flag is set to on in the non-volatile memory 4004 (step S804), and the recovery processing ends in error. Therefore, the discharge surface 134 is not covered by the suction cap 132, and is in a state (cap open state) in which it is exposed to air. Thereafter, when the control circuit 4000 detects that the waste liquid containing unit 2 is mounted to the recording apparatus 1 using the waste liquid containing unit detection circuit 4005, the initialization operation of the mechanical system automatically takes place in step S852, and the standby state is entered. Thereafter, when an instruction to execute the recording processing or an instruction to execute the recovery processing is received, the recovery operation is executed following the flowchart illustrated in
In addition, when it is detected that the waste liquid containing unit 2 is not mounted to the recording apparatus 1 at the time of execution of the recording processing, the recording processing being executed is suspended in accordance with the flowchart of
When it is detected that the waste liquid containing unit 2 is not mounted to the recording apparatus 1 during standby, the same operation as in the execution of the recovery processing is performed.
In the cap closed state, since the mounting state of the waste liquid containing unit 2 is not detected, an error does not occur. On the other hand, when operations such as the recording processing and the recovery processing are performed, since the flow illustrated in
If the waste liquid containing unit 2 is not mounted when the power is turned on, an error immediately occurs, stopping the operation following the flowchart of
Next, referring to
(Recording Processing)
The process of
First, the control circuit 4000 determines whether the recovery flag stored in the non-volatile memory 4004 instructs an execution of the recovery operation (step S901). If the recovery flag indicates an execution of the recovery operation, that is, if it is determined that the recovery flag is ON (Yes in step S901), the processing proceeds to step S902. In step S902, the strength of the recovery operation indicated by the recovery flag that has been set to on in the flow of
Thus, by executing the recovery operation of the recording head 13 before executing the recording operation, it is possible to reduce the occurrence of a discharging failure in the recording operation due to the ink solidifying in the vicinity of the discharge port of the ink or the like.
(Recovery Processing)
The processing of
First, the control circuit 4000 determines whether the recovery flag stored in the non-volatile memory 4004 instructs an execution of the recovery operation (step S951). When the recovery flag does not instruct an execution of the recovery operation, that is, when it is determined that the recovery flag is off (No in step S951), the control circuit 4000 executes the recovery operation that was instructed by the user (step S952), and ends the processing illustrated in
As described above, by comparing the recovery operation that corresponds to the recovery flag before executing the recovery operation instructed by the user and then executing the recovery operation whose strength is greater, it is possible to prevent the recovery operation from being executed multiple times and it taking time to transition to the standby state.
(Recovery Operation)
Next, the recovery operation performed in the recording processing or the recovery processing will be described in detail with reference to
The recovery operation 1, which includes suctioning of ink, has a greater recovery strength of the recording head 13 than the recovery operation 2, which does not include suctioning of ink. Even in the same recovery operation 1, the recovery operation 1 having a larger ink suction amount has a greater recovery strength than the recovery operation 1 having a smaller ink suction amount. Thus, in step S953 of
In the first embodiment, in order to prevent printing failure in the recording operation after the waste liquid containing unit 2 is detached from the recording apparatus 1, the recovery flag is stored when the waste liquid containing unit 2 is detached, so that the recovery operation is performed before execution of the recording operation after the waste liquid containing unit 2 is mounted again. However, rather than not performing the recovery until the timing at which the recovery flag is referenced, the recovery processing may be performed automatically when the waste liquid containing unit 2 is mounted on the recording apparatus 1. In this instance, the control circuit 4000 may be configured to perform a recovery operation after step S851 of
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2020-172712, filed on Oct. 13, 2020, which is hereby incorporated by reference herein in its entirety.
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