This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2022-208406, filed on Dec. 26, 2022, in the Japan Patent Office, the entire disclosure of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a liquid discharge apparatus.
In a liquid discharge apparatus that discharges ink as liquid, in addition to liquid droplets discharged from liquid discharge heads to form an image, liquid mists smaller in size than the liquid droplets are generated. Such liquid mists may deteriorate image quality and contaminate components inside the liquid discharge apparatus. In particular, in a textile printer, a pretreatment liquid is applied to a fabric before ink is applied to the fabric. Such a pretreatment liquid has high electrical conductivity. For this reason, when the pretreatment liquid is scattered as liquid mists, a failure of an electronic board in the liquid discharge apparatus may be caused.
A liquid discharge apparatus includes a first head to discharge a pretreatment liquid, a second head to discharge ink, and an exhaust device. The exhaust device generates airflows that flow from the second head toward the first head to prevent the pretreatment liquid from scattering toward the second head. An isolating member is disposed between the first head and the second head.
In an embodiment of the present disclosure, a liquid discharge apparatus includes a liquid discharge head, an electronic board, circuitry, and an isolator. The liquid discharge head discharges liquid downward. The circuitry is disposed on the electronic board to control the liquid discharge head. The isolator is disposed between the liquid discharge head and the electronic board to isolate the liquid discharge head from the electronic board. The isolator includes a first isolator and a second isolator. The first isolator surrounds four lateral sides of the liquid discharge head. The second isolator contacts the first isolator and surrounds the four lateral sides above the liquid discharge head.
A more complete appreciation of the disclosure and many of the attendant advantages and features thereof can be readily obtained and understood from the following detailed description with reference to the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. Also, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have a similar function, operate in a similar manner, and achieve a similar result.
Referring now to the drawings, embodiments of the present disclosure are described below. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
Embodiments of the present disclosure are described below with reference to the drawings. In the drawings, like reference signs denote like or equivalent components and overlapping description of those components may be simplified or omitted as appropriate. A liquid discharge apparatus according to embodiments of the present disclosure is a textile printer that discharges liquid onto a fabric as a recording medium to form an image.
As illustrated in
An upper surface of the stage 3 is a surface on which a recording medium is placed and is flat. The upper surface of the stage 3 is a surface parallel to the X direction and the Y direction. The stage 3 is movable above the guide rail 4 and reciprocally movable in both directions of the X direction. In addition, the stage 3 is movable up and down in both directions of the Z direction. Accordingly, the height of the recording medium placed on the stage 3 can be adjusted.
The front cover 7 and the rear cover 8 are movable in both directions of the X direction. In
As illustrated in
When the front cover 7 and the rear cover 8 are opened, the liquid discharger 9A and the liquid discharger 9B in the liquid discharge apparatus 1 are exposed to the outside. Exposing the liquid discharger 9A and the liquid discharger 9B to the outside allows maintenance units 30, liquid discharge heads 20 (see
The liquid discharge apparatus 1 of the present embodiment includes two liquid dischargers, the liquid discharger 9A and the liquid discharger 9B arranged in the X direction. The liquid discharger 9A discharges color ink and white color ink. The liquid discharger 9B discharges the pretreatment liquid. The liquid discharged by the liquid discharger 9A and the liquid discharger 9B is not limited to the above-described ink or liquid. However, the liquid discharged by the liquid discharger 9A and the liquid discharger 9B may be any liquid of color ink, white color ink, and pretreatment liquid. In particular, when the recording medium is a fabric, preferably, the pretreatment liquid is applied to the recording medium before an image is formed with ink on the recording medium. For this reason, preferably, either one of the liquid discharger 9A or the liquid discharger 9B discharges the pretreatment liquid.
The liquid discharger 9A and the liquid discharger 9B have a similar configuration.
Accordingly, the liquid discharger 9A is described below. The liquid discharger 9A includes a carriage 10A, a guide rod 11, an electronic board 12, and a maintenance unit 30. The liquid discharger 9A and the liquid discharger 9B may also be referred to simply as a liquid discharger 9 when the liquid discharger 9A and the liquid discharger 9B are not distinguished. The carriages 10A and 10B may also be referred to simply as a carriage 10 when the carriages 10A and 10B are not distinguished. The liquid discharger 9 of the present embodiment is a portion including an entire area in which the carriage 10 moves. The liquid discharger 9 does not include the electronic board 12.
The guide rod 11 extends in the main-scanning direction. The carriage 10 is movable in the main-scanning direction along the guide rod 11. The carriage 10 includes multiple liquid discharge heads 20. The maintenance unit 30 is disposed at a position facing the guide rod 11 and on one side of the guide rod 11 in the left-right direction outside an area in which the liquid is discharged.
The electronic board 12 includes a controller to control a liquid discharge operation.
The maintenance unit 30 includes, for example, a wiper to clean nozzle surfaces of the liquid discharge heads 20 and a suction mechanism to suck the nozzle surfaces. The wiper may be a wiper made of, for example, rubber, or may be a web made of, for example, nonwoven fabric.
A process in which an image is formed on a recording medium by the above-described liquid discharge heads 20 is described below.
First, a recording medium is placed on the stage 3 and conveyed above the guide rail 4. Then, the recording medium is conveyed to the rear side of the liquid discharge apparatus 1, and the liquid discharger 9B applies the pretreatment liquid to the recording medium. Specifically, the pretreatment liquid is discharged from nozzles disposed on the liquid discharge heads 20 to the recording medium in the main-scanning direction while the carriage 10B is moved along the guide rod 11 in the main-scanning direction. Repeating the above-described operation at positions of the recording medium in the sub-scanning direction allows the pretreatment liquid to be applied to the recording medium. Subsequently, the stage 3 is moved to the front side of the liquid discharge apparatus 1, and the liquid discharger 9A discharges liquids of multiple colors onto the recording medium in a similar manner. When white color is printed on a recording medium, for example, the white color ink is discharged by the liquid discharger 9A. Subsequently, the stage 3 is moved to the rear side of the liquid discharger 9A again, and the white color ink is discharged to the recording medium by the liquid discharger 9A. In so doing, an image can be formed on the recording medium.
In the liquid discharge apparatus 1 as described above, the liquid discharged from the liquid discharge heads 20 is scattered around the liquid discharge heads 20 in the form of small liquid mists. As a result, components inside the liquid discharge apparatus 1 may be contaminated or a failure of the liquid discharge apparatus 1 may occur. In particular, the pretreatment liquid discharged by the liquid discharge heads 20 of the liquid discharger 9B contains salts such as acetate compounds and nitrate compounds and has high electrical conductivity. For this reason, when the pretreatment liquid is scattered in the form of liquid mists toward the electronic board 12, a failure of the electronic board 12 may occur.
A configuration of the liquid discharge apparatus 1 according to the present embodiment for preventing the above-described disadvantages caused by the scattering of the liquid discharged by the liquid discharge heads 20 is described with reference to
An isolator 21 is disposed around the liquid discharger 9B including the liquid discharge heads 20 to discharge the pre-treatment liquid. As illustrated in
As illustrated in
The first isolating member 211 of the present embodiment is disposed over an entire area in which the carriage 10 including the liquid discharge heads 20 moves in the vertical direction in
An upper surface of the liquid discharger 9B is covered by the second isolating members 212 and the bottom surface 8a of the top plate of the rear cover 8. As described above, the portions of the second isolating members 212 and the bottom surface 8a of the rear cover 8 form a second isolator that covers the upper surface of the liquid discharger 9B, which is a surface of the liquid discharger 9B opposite to a surface of the liquid discharger 9B from which the liquid is discharged. However, the upper surface of the liquid discharger 9B may be covered only by the second isolating members 212.
The first isolator that surrounds the four lateral sides of the liquid discharger 9B and the second isolator that covers the upper surface of the liquid discharger 9B are disposed continuously, with no gaps between the first isolator and the second isolator. Specifically, the second isolating members 212 are attached to the first isolating member 211 such that the portions of the second isolating members 212 overlap the first isolating member 211 in the vertical direction. By so doing, the second isolating members 212 fill the gaps between the first isolating member 211 and the bottom surface 8a of the top plate of the rear cover 8.
The above-described first isolator and the second isolator cover all five surfaces of the liquid discharger 9B except the lower surface of the liquid discharger 9B. Accordingly, the liquid discharger 9B is isolated from a space in which the electronic board 12 is disposed, which is outside a space in which the liquid discharger 9B is disposed. As a result, the liquid discharged from the liquid discharger 9B can be prevented from scattering to the space in which, for example, the electronic board 12 is disposed outside the space in which the liquid discharger 9B is disposed. In addition, the lower surface of the liquid discharger 9B is not covered. Accordingly, the liquid mists escape from a space around the lower surface of the liquid discharger 9B. As a result, the liquid mists can be prevented from filling the space in which the liquid discharger 9B is isolated. Accordingly, mechanical deterioration of the liquid discharger 9B can be prevented. In particular, the lower surface of the liquid discharger 9B is a surface from which the liquid is discharged. For this reason, preferably, the lower surface of the liquid discharger 9B is opened such that the liquid discharger 9B functions favorably. The first isolator and the second isolator cover the four lateral sides and the upper side of the liquid discharger 9B. However, the first isolator and the second isolator may not fully cover the four lateral sides and the upper side of the liquid discharger 9B and may have a gap. For example, the first isolator and the second isolator may have a gap through which a harness passes. The smaller the gap, the more the liquid can be prevented from scattering to the outside of the first isolator and the second isolator.
In addition, in the configuration in which the liquid discharge apparatus 1 includes the multiple liquid dischargers 9A and 9B as in the present embodiment, at least one of the liquid discharger 9A and the liquid discharger 9B is isolated by the first isolator or the second isolator. By so doing, the liquid discharged from the liquid discharger 9A and the liquid discharger 9B can be prevented from being mixed.
In addition, airflow generators 22 are disposed in front of the liquid discharger 9A and the liquid discharger 9B. The airflow generators 22 are disposed on one side and the other side of the liquid discharger 9A and the liquid discharger 9B in the main-scanning direction and arranged at positions facing the conveyance direction of the recording medium with respect to the liquid discharger 9A or the liquid discharger 9B.
As illustrated in
As indicated by arrows in
As illustrated in
For the liquid discharger 9B, the airflow generators 22 are disposed in the isolator 21. By so doing, airflows that circulate in the isolator 21 are generated. Liquid mists in the isolator 21 can be collected by the filters 222. As a result, the liquid mists can be prevented from filling the inside of the isolator 21.
In some embodiments described above, the isolator 21 that isolates the liquid discharger 9B including the liquid discharge heads 20 for discharging the pretreatment liquid has been described. However, an isolator that isolates the liquid discharger 9A may be disposed.
In some embodiments described above, the liquid discharge apparatus 1 includes the multiple (two) liquid discharger 9A and the liquid discharger 9B. The liquid discharger 9A and the liquid discharger 9B includes the carriages 10A and 10B, respectively, each of which includes the liquid discharge heads 20 and the guide rod 11. However, embodiments of the present disclosure are not limited to such a configuration. For example, as illustrated in
In some embodiments, the configuration has been described in which the multiple opening and closing members slide in the front-rear direction to open and close the inside of the liquid discharge apparatus. However, embodiments of the present disclosure are not limited to such a configuration. For example, as illustrated in
As illustrated in
In the above-described embodiment, the liquid discharge apparatus 1 includes the single liquid discharger 9. However, as illustrated in
In the above-described embodiment illustrated in
As illustrated in
The configuration in which the left cover 13 and the right cover 14 open inward as illustrated in
In addition, as illustrated in
Embodiments of the present disclosure are not limited to a configuration of a liquid discharge apparatus including opening and closing members which slide to open and close. For example, as illustrated in
An isolator that isolates the liquid discharger 9 may be included in the liquid discharge apparatus 1 illustrated in
Embodiments of the present disclosure have been described as above. However, embodiments of the present disclosure are not limited to the embodiments described above, and various modifications and enhancements are possible without departing from the gist of the present disclosure.
In embodiments of the present disclosure, the liquid to be discharged is not limited to a particular liquid as long as the liquid has a viscosity or surface tension to be discharged from a liquid discharge head. However, preferably, the viscosity of the liquid is not greater than 30 mPa·s under ordinary temperature and ordinary pressure or by heating or cooling. More specifically, examples of the liquid include a solution, a suspension, or an emulsion that contains, for example, a solvent such as water and an organic solvent, a colorant such as dye and pigment, a functional material such as a polymerizable compound, a resin, and a surfactant, a biocompatible material such as deoxyribonucleic acid (DNA), amino acid, protein, and calcium, or an edible material such as a natural colorant. Such a solution, a suspension, and an emulsion are employed for, for example, inkjet ink, a surface treatment solution, liquid for forming components of an electronic element and a light-emitting element or a resist pattern of an electronic circuit, or a material solution for three-dimensional fabrication.
The liquid includes not only ink but also paint, pretreatment liquid, binder, and overcoat liquid.
In embodiments of the present disclosure, the term “liquid discharge apparatus” is an apparatus which includes a carriage or carriages including liquid discharge heads and drives the liquid discharge heads to discharge liquid. The term “liquid discharge apparatus” used here includes, in addition to apparatuses to discharge liquid to a recording medium to which the liquid can adhere, apparatuses to discharge liquid into gas (air) or liquid.
The liquid discharge apparatus can include at least one of devices for feeding, conveying, and ejecting a material to which liquid can adhere. The liquid discharge apparatus can further include at least one of a pretreatment apparatus and a post-treatment apparatus.
Examples of the liquid discharge apparatus include an image forming apparatus which is an apparatus that forms an image on a sheet by discharging ink, and a stereoscopic fabrication apparatus, i.e., three-dimensional fabrication apparatus, which discharges fabrication liquid onto a powder layer in which powder is formed in a layer shape to fabricate a stereoscopic fabrication object, i.e., three-dimensional object.
Such liquid discharge apparatus is not limited to an apparatus that discharges liquid to visualize meaningful images, such as letters or figures. For example, the liquid discharge apparatus may be an apparatus that forms meaningless images such as meaningless patterns or an apparatus that fabricates three-dimensional images.
The above-described term “recording medium to which liquid can adhere” denotes, for example, a material or a medium onto which liquid is adhered at least temporarily, a material or a medium onto which liquid is adhered and fixed, or a material or a medium onto which liquid is adhered and into which the liquid permeates. Examples of “material to which liquid can adhere” include sheets of paper, recording media such as recording sheets, film, and cloth, electronic components such as electronic boards and piezoelectric elements, and media or medium such as powder layers, organ models, and testing cells. The “recording medium onto which liquid can adhere” includes any material on which liquid adheres unless particularly limited.
The above-described recording medium onto which liquid can adhere may be any material as long as liquid can temporarily adhere such as paper, thread, fiber, cloth, leather, metal, plastic, glass, wood, or ceramics.
The liquid discharge apparatus can be an apparatus in which the liquid discharge head and a material to which liquid can adhere move relatively to each other. However, the liquid discharge apparatus is not limited to such an apparatus. Examples of the liquid discharge apparatus include a serial-type apparatus which moves the liquid discharge head, and a line-type apparatus which does not move the liquid discharge head.
Other examples of the liquid discharge device include a treatment liquid application device that discharges treatment liquid to a sheet to apply the treatment liquid to the surface of the sheet for the purpose of modifying the surface of the sheet, and an injection granulation device that injects composition liquid in which a raw material is dispersed in a solution through a nozzle to granulate fine particles of the raw material.
The terms, image formation, recording, printing, image printing, and fabricating employed in embodiments of the present disclosure can be employed synonymously with each other.
Aspects of the present disclosure are, for example, as follows.
A liquid discharge apparatus includes a liquid discharge head, an electronic board, circuitry, and an isolator. The liquid discharge head discharges liquid. The circuitry is disposed on the electronic board to control the liquid discharge head. The isolator is disposed between the liquid discharge head and the electronic board to isolate the liquid discharge head from the electronic board. The isolator includes a first isolator and a second isolator. The first isolator surrounds four lateral sides of the liquid discharge head. The second isolator contacts the first isolator and surrounds the four lateral sides above the liquid discharge head.
The liquid discharge apparatus according to the first aspect, further includes an airflow generator inside the isolator to generate an airflow circulating inside the isolator.
The liquid discharge apparatus according to the first aspect or the second aspect, further includes a body and a cover. The body accommodates the liquid discharge head and the electronic board. The cover openably closes the body. The isolator contacts the cover at a closed position. The cover at the closed position and the isolator surround the four lateral sides and an upper side of the liquid discharge head from the electronic board.
In the liquid discharge apparatus according to the third aspect, the second isolator has elasticity.
In the liquid discharge apparatus according to any one of the first to the fourth aspect, further includes another liquid discharge head to discharge a pretreatment liquid. The isolator isolates said another liquid discharge head from the electronic board.
The liquid discharge apparatus according to any one of the first to the fifth aspect, further includes multiple liquid discharge heads including the liquid discharge head. The isolator isolates at least one of the multiple liquid discharge heads from the electronic board.
Each of the functions of the described embodiments may be implemented by one or more processing circuits or circuitry. Processing circuitry includes a programmed processor, as a processor includes circuitry. A processing circuit also includes devices such as an application specific integrated circuit (ASIC), digital signal processor (DSP), field programmable gate array (FPGA), and conventional circuit components arranged to perform the recited functions.
The above-described embodiments are illustrative and do not limit the present disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present disclosure.
Number | Date | Country | Kind |
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2022-208406 | Dec 2022 | JP | national |