The present application is based on, and claims priority from JP Application Serial Number 2023-023492, filed Feb. 17, 2023, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid discharge apparatus.
In a liquid discharge apparatus typified by an ink jet printer, a plurality of heads that discharge a liquid such as an ink as a droplet are generally mounted in a unitized state as a head unit.
For example, a head unit disclosed in JP-A-2013-151094 includes a plurality of heads and a holding member to which the plurality of heads are fixed. In JP-A-2013-151094, each head has two nozzle rows, and two chip on film (COF) substrates provided for each nozzle row are drawn out in each head.
In the head unit disclosed in JP-A-2013-151094, the two COF substrates are drawn out from directly above the head. Therefore, a member such as a flow path member for supplying a liquid to the head cannot be disposed directly above the head. Under these circumstances, it is desirable to realize a head unit in which both ensured reliability and cost reduction can be achieved and other members such as a flow path member can be disposed directly above a head.
According to an aspect of the present disclosure, there is provided a liquid discharge apparatus including a head unit including a first head including a first piezoelectric element, a first head side terminal electrically coupled to the first piezoelectric element, a second piezoelectric element, a second head side terminal electrically coupled to the second piezoelectric element, a second head having a portion which overlaps the first head when viewed in a first direction and another portion which does not overlap the first head, and located at a position which does not overlap the first head when viewed in a second direction orthogonal to the first direction, and a fixing portion to which the first head and the second head are fixed, a first drive circuit substrate provided with a first circuit side terminal and a second circuit side terminal, a first flexible wiring substrate having one end coupled to the first head side terminal and the other end coupled to the first circuit side terminal, and drawn out from a position on one side of the first head in the first direction, and a second flexible wiring substrate having one end coupled to the second head side terminal and the other end coupled to the second circuit side terminal, and drawn out from a position on the other side of the first head in the first direction. The first drive circuit substrate is provided at a position displaced to the other side in the first direction with respect to a center of the first head in the first direction. The first circuit side terminal is provided on a first surface of the first drive circuit substrate which faces one side in the first direction. The second circuit side terminal is provided on a second surface of the first drive circuit substrate which faces the other side in the first direction. When a direction orthogonal to both the first direction and the second direction is defined as a third direction, and a side on which the first head is viewed from the first drive circuit substrate along the third direction is defined as a predetermined side, the first circuit side terminal is provided at a position on the predetermined side with respect to the second circuit side terminal.
Hereinafter, preferred embodiments according to the present disclosure will be described with reference to the accompanying drawings. In the drawings, dimensions and scales of each portion are appropriately different from actual ones, and some portions are schematically illustrated to facilitate understanding. In addition, the scope of the present disclosure is not limited to forms thereof unless the present disclosure is particularly limited in the following description.
Hereinafter, for convenience of description, an X-axis, a Y-axis and a Z-axis which intersect each other are appropriately used. A direction along the X-axis is an example of a “first direction”, a direction along the Y-axis is an example of a “second direction”, and a direction along the Z-axis is an example of a “third direction”. In addition, hereinafter, one direction along the X-axis is an X1-direction, and a direction opposite to the X1-direction is an X2-direction. The X1-direction is an example of “one side in the first direction”, and the X2-direction is an example of “the other side in the first direction”. Similarly, directions opposite to each other along the Y-axis are a Y1-direction and a Y2-direction, and directions opposite to each other along the Z-axis are a Z1-direction and a Z2-direction. A Z2-direction is an example of a “predetermined side”.
Here, typically, the Z-axis is a vertical axis, and the Z2-direction corresponds to a downward direction in a vertical direction. However, the Z-axis may not be the vertical axis. In addition, the X-axis, the Y-axis, and the Z-axis are typically orthogonal to each other. However, without being limited thereto, for example, all of these may intersect each other at an angle within a range of 80° or larger and 100° or smaller.
As illustrated in
The liquid container 10 stores the ink. As a specific aspect of the liquid container 10, for example, a cartridge that can be attached to and detached from the liquid discharge apparatus 100, a bag-shaped ink pack formed of a flexible film, and an ink tank that can be refilled with the ink may be used.
Although not illustrated, the liquid container 10 of the present embodiment has a plurality of containers that store mutually different types of the ink. The ink stored in the plurality of containers is not particularly limited, and any desired type of the ink may be used.
The control unit 20 controls an operation of each element of the liquid discharge apparatus 100. For example, the control unit 20 includes a processing circuit such as a central processing unit (CPU) and a field programmable gate array (FPGA) and a storage circuit such as a semiconductor memory. The control unit 20 outputs a drive signal for driving the head module 50 and a control signal for controlling the driving.
The transport mechanism 30 transports the medium M in a transport direction DM which is the Y1-direction under the control of the control unit 20. The moving mechanism 40 causes the head module 50 to reciprocate in the X1-direction and the X2-direction under the control of the control unit 20. In an example illustrated in
Under the control of the control unit 20, the head module 50 discharges the ink supplied from the liquid container 10 via the circulation mechanism 60, from each of the plurality of nozzles to the medium M in the Z2-direction. The ink is simultaneously discharged when the medium M is transported by the transport mechanism 30 and the head module 50 is caused to reciprocate by the moving mechanism 40. In this manner, an image is formed on a surface of the medium M by using the ink. The head module 50 has a plurality of head units 1.
In the example illustrated in
The support body 51 is a plate-shaped member that supports the plurality of head units 1. The support body 51 is provided with a plurality of attachment holes 51a. Each head unit 1 is fixed by being screwed to the support body 51 in a state of being inserted into the attachment hole 51a. The plurality of head units 1 are disposed in a matrix-shape along the X-axis and the Y-axis.
The number and a disposition of the head units 1 included in the head module 50 are not limited to an example illustrated in
Hereinafter, each of the first head H_1 and the second head H_2 may be referred to as a head H in some cases. Each of the first flexible wiring substrate 15_1, the second flexible wiring substrate 15_2, the third flexible wiring substrate 15_3, and the fourth flexible wiring substrate 15_4 may be referred to as a flexible wiring substrate 15 in some cases. Each of the first drive circuit substrate 17_1 and the second drive circuit substrate 17_2 may be referred to as a drive circuit substrate 17 in some cases.
In the head unit 1, the cover 16, the wiring substrate 12, the flow path structure 11, the holder 13, the two heads H, and the fixing plate 14 are aligned in this order in the Z2-direction. In addition, inside the cover 16, the second drive circuit substrate 17_2 is disposed at a position in the X1-direction with respect to the flow path structure 11. On the other hand, the first drive circuit substrate 17_1 is disposed at a position in the X2-direction with respect to the flow path structure 11. Furthermore, the first drive circuit substrate 17_1 is electrically coupled to the first head H_1 via the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2. Similarly, the second drive circuit substrate 17_2 is electrically coupled to the second head H_2 via the third flexible wiring substrate 15_3 and the fourth flexible wiring substrate 15_4. Hereinafter, each part of the head unit 1 will be sequentially described.
The flow path structure 11 is a structure internally provided with a flow path for supplying the ink from the circulation mechanism 60 to the two heads H. The flow path structure 11 includes a flow path member 11a and four coupling tubes 11b to 11e. The flow path member 11a is an example of a “first flow path member”.
Although not illustrated in
The flow path member 11a has a configuration of a stacked body in which a plurality of substrates are stacked in a direction along the Z-axis. For example, each of the plurality of substrates is formed of a resin material such as Zylon, polyphenylene sulfide (PPS), or polypropylene (PP), and is formed by means of injection molding. The “Zylon” is a registered trademark. In addition, for example, the plurality of substrates are joined together by using an adhesive such as an epoxy-based adhesive. The number or a thickness of the substrates forming the flow path member 11a is not limited to an example illustrated in
Each of the coupling tubes 11b, 11c, 11d, and 11e is a tube body protruding from a surface of the flow path member 11a which faces the Z1-direction. The coupling tube 11b is coupled to one of the two supply flow paths, and the coupling tube 11c is coupled to the other of the two supply flow paths. The coupling tube 11d is coupled to one of the two discharge flow paths, and the coupling tube 11e is coupled to the other of the two discharge flow paths.
The wiring substrate 12 is a mounting component for electrically coupling the head unit 1 to the control unit 20. For example, the wiring substrate 12 is formed of a flexible wiring substrate or a rigid wiring substrate. The wiring substrate 12 is disposed on a surface which faces the Z1-direction of the flow path structure 11. The flow path structure 11 faces a surface of the wiring substrate 12 which faces the Z2-direction. A connector 12a is installed on a surface of the wiring substrate 12 which faces the Z1-direction. The connector 12a is a coupling component for electrically coupling the head unit 1 and the control unit 20 to each other.
The holder 13 is a structure for holding the two heads H. In addition, the flow path structure 11 is fixed to a surface of the holder 13 which faces the Z1-direction by means of screwing. For example, the holder 13 is formed of a resin material or a metal material. The holder 13 is provided with a plurality of holder flow paths 13a, a plurality of wiring holes 13b, and a plurality of recess portions 13c. Each of the plurality of holder flow paths 13a is a hole for causing the ink to flow between the head H and the flow path structure 11. The holder flow paths 13a are provided to correspond to each of introduction ports Ra_in and Rb_in and discharge ports Ra_out and Rb_out (to be described later). Each of the plurality of wiring holes 13b is a hole through which the flexible wiring substrate 15 passes, and two wiring holes 13b are provided on each of the surfaces of the holder 13 which faces the X1-direction and which faces the X2-direction. Each of the recess portion 13c is open toward the Z2-direction, and is a space for accommodating the head H.
Each head H discharges the ink. Each head H is provided with the introduction ports Ra_in and Rb_in and the discharge ports Ra_out and Rb_out. The introduction port Ra_in is an opening for introducing the first ink, the introduction port Rb_in is an opening for introducing the second ink, the discharge port Ra_out is an opening for discharging the first ink, and the discharge port Rb_out is an opening for discharging the second ink. The introduction ports Ra_in and Rb_in and the discharge ports Ra_out and Rb_out are respectively and mutually joined to the head H and the holder 13 by using an adhesive. In this manner, both ports are liquid-tightly coupled to the corresponding holder flow path 13a. A configuration of the head H will be described in detail with reference to
The first drive circuit substrate 17_1 is electrically coupled to the first head H_1 via the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2. Similarly, the second drive circuit substrate 17_2 is electrically coupled to the second head H_2 via the third flexible wiring substrate 15_3 and the fourth flexible wiring substrate 15_4.
For example, each flexible wiring substrate 15 is a flexible wiring substrate such as a chip on film (COF), a flexible printed circuit (FPC), or a flexible flat cable (FFC). The first drive circuit 19_1 is mounted on the first flexible wiring substrate 15_1. The second drive circuit 19_2 is mounted on the second flexible wiring substrate 15_2. The third drive circuit 19_3 is mounted on the third flexible wiring substrate 15_3. The fourth drive circuit 19_4 is mounted on the fourth flexible wiring substrate 15_4. Hereinafter, each of the first drive circuit 19_1, the second drive circuit 19_2, the third drive circuit 19_3, and the fourth drive circuit 19_4 may be referred to as a drive circuit 19 in some cases.
The drive circuit 19 is a circuit that switches whether or not to supply at least a portion of waveforms included in a drive signal as a drive pulse, based on a control signal. Specifically, the first drive circuit 19_1 and the second drive circuit 19_2 are circuits for switching the drive signal to be supplied to the first head H_1. On the other hand, the third drive circuit 19_3 and the fourth drive circuit 19_4 are circuits for switching the drive signal to be supplied to the second head H_2.
The drive circuit substrate 17 is a substrate for transmitting the drive signal and the control signal. For example, the drive circuit substrate 17 may be a flexible wiring substrate or a rigid wiring substrate, alternatively, may be a combination of the flexible wiring substrate and the rigid wiring substrate. The drive circuit substrate 17 is electrically coupled to the wiring substrate 12 via a wire (not illustrated). The drive circuit substrate 17 may be formed integrally with the wiring substrate 12.
The fixing plate 14 is a plate-shaped member for fixing two heads H to the holder 13 in common. Here, the fixing plate 14 forms the fixing portion PF together with the holder 13. In this way, the first head H_1 and the second head H_2 are fixed to the fixing portion PF having the holder 13 and the fixing plate 14. Specifically, the fixing plate 14 is disposed in a state where the two heads H are interposed between the fixing plate 14 and the holder 13, and is fixed to the holder 13 by using an adhesive. For example, the fixing plate 14 is formed of a metal material. The fixing plate 14 is provided with a plurality of opening portions 14a for exposing nozzles of the two heads H. In an example illustrated in
The cover 16 is a box-shaped member that accommodates the flow path member 11a of the flow path structure 11, the wiring substrate 12, and the two drive circuit substrates 17. For example, the cover 16 is formed of a resin material. The cover 16 is provided with four through-holes 16a and an opening portion 16b. The four through-holes 16a correspond to the coupling tubes 11b, 11c, 11d, and 11e of the flow path structure 11, and each of the through-hole 16a is inserted into any one of the corresponding coupling tubes 11b, 11c, 11d, and 11e. The connector 12a passes to the outside through the opening portion 16b from the inside of the cover 16.
As illustrated in
The first portion PA1 is located between the second portion PA2 and the third portion PA3. In an example illustrated in
The second portion PA2 protrudes in the Y2-direction with respect to an end of the first portion PA1 in the Y2-direction. On the other hand, the third portion PA3 protrudes in the Y1-direction with respect to an end of the first portion PA1 in the Y1-direction. In the example illustrated in
As illustrated in
A length L2 of the second portion PA2 along the Y-axis is shorter than a length L1 of the first portion PA1 along the Y-axis. Similarly, a length L3 of the third portion PA3 along the Y-axis is shorter than the length L1 of the first portion PA1 along the Y-axis. In the example illustrated in
Positions of an end E1b of the first portion PA1 in the X2-direction and an end E2 of the second portion PA2 in the X2-direction are the same as each other in the direction along the X-axis. The end E1b and the end E2 form a continuous plane as an end surface of the head unit 1 in the X2-direction. Similarly, positions of an end Ela of the first portion PA1 in the X1-direction and an end E3 of the third portion PA3 in the X1-direction are the same as each other in the direction along the X-axis. The end Ela and the end E3 form a continuous plane as an end surface of the head unit 1 in the X1-direction. A recess portion or a projection portion may be appropriately provided on the end surfaces. In addition, a step may be provided between the end E1b and the end E2 or between the end Ela and the end E3.
The first head H_1 is provided across the first portion PA1 and the second portion PA2. That is, the first head H_1 has a portion provided in the first portion PA1 and the other portion provided in the second portion PA2, and these portions are continuously coupled. On the other hand, the second head H_2 is provided across the first portion PA1 and the third portion PA3. That is, the second head H_2 has a portion provided in the first portion PA1 and the other portion provided in the third portion PA3, and these portions are continuously coupled.
In addition, the first head H_1 is disposed at a position displaced in the Y1-direction with respect to the second head H_2. The first head H_1 is disposed at a position in the X2-direction with respect to the second head H_2. That is, the first head H_1 and the second head H_2 are disposed at positions in directions opposite to each other across the center line CL.
Here, the first head H_1 and the second head H_2 have portions overlapping each other with a width WL along the Y-axis, when viewed in the direction along the X-axis. Since the width WL is provided in this way, seams of images formed by the first head H_1 and the second head H_2 can be inconspicuous. Although the width WL is not particularly limited, for example, the width WL is approximately a length of three times or more and 10 times or less of a pitch of nozzles N of a nozzle row La or a nozzle row Lb (to be described later).
As can be understood from the above, the first head H_1 and the second head H_2 are disposed to partially overlap each other when viewed in the direction along the X-axis and not to overlap each other when viewed in the direction along the Y-axis. In addition, the first head H_1 and the second head H_2 are disposed not to overlap each other when viewed in the direction along the Z-axis.
In this manner, the positions of the first head H_1 and the second head H_2 are displaced from each other in the direction along the Y-axis. Accordingly, as will be described later, the flexible wiring substrate 15 can be drawn out from both ends of each head H in the direction along the X-axis. In this manner, the above-described flow path member 11a can be disposed directly above each head H.
In contrast, in an aspect in which the flexible wiring substrate is drawn out directly above the head as in JP-A-2013-151094 described above, the flow path member cannot be disposed directly above the head. In addition, when the positions of the first head H_1 and the second head H_2 in the direction along the Y-axis coincide with each other, the second head H_2 faces the end of the first head H_1 in the X1-direction. Similarly, the first head H_1 faces the end of the second head H_2 in the X2-direction. Therefore, the flexible wiring substrate 15 can only be drawn out from one side end of each head H in the X-axis direction. Alternatively, when a separation distance between the first head H_1 and the second head H_2 in the X-direction is increased, even when the positions of the first head H_1 and the second head H_2 in the Y-direction coincide with each other, each of the flexible wiring substrates 15 can be drawn out from the end of the first head H_1 in the X1-direction or the end of the second head H_2 in the X2-direction. However, in that case, there is an adverse effect in that a whole size of the head unit 1 increases.
On the other hand, when the flow path member 11a is disposed directly above the head H, the drive circuit substrate 17 is less likely to be disposed directly above the head H. Therefore, the drive circuit substrate 17 is disposed to be displaced in the X1-direction or in the X2-direction with respect to the center of the head H in the direction along the X-axis. When the drive circuit substrate 17 is disposed in this way, one flexible wiring substrate 15 of the two flexible wiring substrates 15 drawn out from both ends of each head H in the X-axis direction needs to pass between the head H and the flow path member 11a. When the one flexible wiring substrate 15 is complicatedly bent, there is a problem of reliability. Therefore, the head unit 1 has a configuration with regard to coupling positions of the two flexible wiring substrates 15 with respect to the drive circuit substrate 17 as will be described later with reference to
The flow path substrate 18a and the pressure chamber substrate 18b are stacked in this order in the Z1-direction, and form a flow path for supplying the ink to the plurality of nozzles N. The vibration plate 18e, the plurality of piezoelectric elements Ea and Eb, the cover 18g, the case 18h, the flexible wiring substrate 15, and the drive circuit 19 are installed in a region located in the Z1-direction with respect to a stacked body including the flow path substrate 18a and the pressure chamber substrate 18b. On the other hand, the nozzle plate 18c and the vibration absorber 18d are installed in a region located in the Z2-direction with respect to the stacked body. Each element of the head His schematically a plate-shaped member elongated in the Y-direction, and the elements are joined to each other by using an adhesive or by means of direct joining, for example. Hereinafter, each element of the head H will be described in order.
As illustrated in
Here, a surface of the nozzle plate 18c which faces the Z2-direction is exposed from the opening portion 14a of the above-described fixing plate 14, and forms a portion of the nozzle surface FN. For example, the nozzle plate 18c is manufactured in such a manner that a silicon single crystal substrate is processed by using a semiconductor manufacturing technique using a processing technique such as dry etching or wet etching. However, other known methods and materials may be appropriately used to manufacture the nozzle plate 18c. In addition, a cross-sectional shape of the nozzle is typically a circular shape, but the shape is not limited thereto. For example, the cross-sectional shape of the nozzle may be a non-circular shape such as a polygonal shape or an elliptical shape.
As illustrated in
As illustrated in
The pressure chamber Ca communicates with each of the communication flow path NRa and the supply flow path RRa. Therefore, the pressure chamber Ca communicates with the nozzle N of the nozzle row La via the communication flow path NRa, and communicates with the space R1a via the supply flow path RRa. Similarly, the pressure chamber Cb communicates with each of the communication flow path NRb and the supply flow path RRb. Therefore, the pressure chamber Cb communicates with the nozzle N of the nozzle row Lb via the communication flow path NRb, and communicates with the space R1b via the supply flow path RRb.
As illustrated in
As illustrated in
Although not illustrated, each of the piezoelectric elements Ea and Eb includes a first electrode, a piezoelectric layer, and a second electrode, and these are stacked in this order in the Z1-direction. One electrode of the first electrode and the second electrode is an individual electrode disposed away from each other for each piezoelectric element Ea or for each piezoelectric element Eb, and a drive signal is applied to the one electrode. The other electrode of the first electrode and the second electrode is a band-shaped common electrode extending in the direction along the Y-axis to be continuous over the plurality of piezoelectric elements Ea or over the plurality of piezoelectric elements Eb, and a predetermined reference potential is supplied to the other electrode. For example, a metal material of the electrodes includes a metal material such as platinum (Pt), aluminum (Al), nickel (Ni), gold (Au), and copper (Cu). Out of the materials, one type can be used alone, or two or more types can be used in combination in an alloyed or stacked aspect. The piezoelectric layer is formed of a piezoelectric material such as lead zirconate titanate (Pb(Zr, Ti)O3). For example, the piezoelectric layer forms a band shape extending in the direction along the Y-axis to be continuous over the plurality of piezoelectric elements Ea or over the plurality of piezoelectric elements Eb. However, the piezoelectric layer may be individually provided for each piezoelectric element Ea or for each piezoelectric element Eb. When the vibration plate 18e vibrates in conjunction with deformation of the above-described piezoelectric element Ea, a pressure inside the pressure chamber Ca fluctuates, and the ink is discharged from the nozzle N of the nozzle row La. Similarly, when the vibration plate 18e vibrates in conjunction with deformation of the piezoelectric element Eb, the pressure inside the pressure chamber Cb fluctuates, and the ink is discharged from the nozzle N of the nozzle row Lb.
As illustrated in
As illustrated in
In the present embodiment, as illustrated in
The vibration absorber 18d is also called a compliance substrate, is a flexible resin film forming wall surfaces of the liquid storage chambers Ra and Rb, and absorbs pressure fluctuations of the ink inside the liquid storage chambers Ra and Rb. The vibration absorber 18d may be a flexible thin plate formed of metal. A surface of the vibration absorber 18d which faces the Z1-direction is joined to the flow path substrate 18a by using an adhesive. On the other hand, a frame body 18f is joined to a surface of the vibration absorber 18d which faces the Z2-direction by using an adhesive. The frame body 18f is a frame-shaped member along an outer periphery of the vibration absorber 18d, and comes into contact with the above-described fixing plate 14. Here, for example, the frame body 18f is formed of a metal material such as stainless steel, aluminum, titanium, and a magnesium alloy.
The two flexible wiring substrates 15 are coupled to the head H having the above-described configuration. Here, one end of each of the two flexible wiring substrates 15 extends in the direction along the Y-axis, and is joined to a wire (not illustrated) provided on a surface of the vibration plate 18e of the head H which faces the Z1-direction. The wire is electrically coupled to the piezoelectric elements Ea and Eb.
Out of the two flexible wiring substrates 15 coupled to the head H, one flexible wiring substrate 15 is electrically coupled to the piezoelectric element Eb, and is drawn out from an end of the head H in the X1-direction through one wiring hole 18h1 of the two wiring holes 18h1 described above. Out of the two flexible wiring substrates 15, the other flexible wiring substrate 15 is electrically coupled to the piezoelectric element Ea, and is drawn out from an end of the head H in the X2-direction through the other wiring hole 18h1 of the two wiring holes 18h1 described above.
When the head H is the first head H_1, the one flexible wiring substrate 15 is the first flexible wiring substrate 15_1, and the other flexible wiring substrate 15 is the second flexible wiring substrate 15_2. In addition, when the head H is the second head H_2, the one flexible wiring substrate 15 is the third flexible wiring substrate 15_3, and the other flexible wiring substrate 15 is the fourth flexible wiring substrate 15_4.
The head H may be configured so that the flexible wiring substrate 15 is drawn out from both ends or the vicinity of the head H in the direction along the X-axis, and may be configured in any desired way without being limited to the examples illustrated in
The first flexible wiring substrate 15_1 passes between the flow path member 11a and the first head H_1 from the first head H_1, and is coupled to the first drive circuit substrate 17_1. In contrast, the second flexible wiring substrate 15_2 is coupled to the first drive circuit substrate 17_1 without passing between the flow path member 11a and the first head H_1 from the first head H_1.
Similarly, although not illustrated, the third flexible wiring substrate 15_3 is coupled to the second drive circuit substrate 17_2 without passing between the flow path member 11a and the second head H_2 from the second head H_2. In contrast, the fourth flexible wiring substrate 15_4 passes between the flow path member 11a and the second head H_2 from the second head H_2, and is coupled to the second drive circuit substrate 17_2. Although not illustrated, the second drive circuit substrate 17_2 is disposed in a posture where the direction along the X-axis is set as the thickness direction between a surface of the flow path member 11a which faces the X1-direction and the cover 16.
As described above, since each of the flexible wiring substrates 15 is drawn around, the first drive circuit substrate 17_1 and the first head H_1 can be electrically coupled to each other via the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 in a state where other members such as the flow path member 11a are disposed directly above the first head H_1 and the second head H_2, and the second drive circuit substrate 17_2 and the second head H_2 can be electrically coupled to each other via the third flexible wiring substrate 15_3 and the fourth flexible wiring substrate 15_4.
Here, as described above, a portion of the second head H_2 is adjacent to a portion of the first head H_1 at a position in the X1-direction, and the flow path member 11a is disposed across a position directly above the first head H_1 and a position directly above the second head H_2. Therefore, the first drive circuit substrate 17_1 needs to be disposed at a position in the X2-direction with respect to at least the center of the first head H_1. Accordingly, it is more preferable that the first drive circuit substrate 17_1 is disposed at a position in the X2-direction with respect to an end portion of the first head H_1 in the X2-direction. Similarly, the second drive circuit substrate 17_2 needs to be disposed at a position in the X1-direction with respect to at least the center of the second head H_2. Accordingly, it is more preferable that the second drive circuit substrate 17_2 is disposed at a position in the X1-direction with respect to an end portion of the second head H_2 in the X1-direction.
As illustrated in
The first head side terminal TH_1 is a terminal provided for each nozzle N of the nozzle row Lb of the first head H_1 and electrically coupled to the piezoelectric element Eb of the first head H_1. One end of the first flexible wiring substrate 15_1 is coupled to the first head side terminal TH_1. The first flexible wiring substrate 15_1 is drawn from an end of the first head H_1 in the X1-direction. In
Here, as described above, the second head H_2 is disposed at a position in the X1-direction with respect to the first head H_1. However, the first head H_1 is disposed to be displaced in the Y1-direction with respect to the second head H_2. Therefore, the first flexible wiring substrate 15_1 can be drawn out from the end of the first head H_1 in the X1-direction.
The second head side terminal TH_2 is a terminal provided for each nozzle N of the nozzle row La of the first head H_1 and electrically coupled to the piezoelectric element Ea of the first head H_1. One end of the second flexible wiring substrate 15_2 is coupled to the second head side terminal TH_2. The second flexible wiring substrate 15_2 is drawn out from the end of the first head H_1 in the X2-direction. In
Here, as described above, the second head H_2 is not disposed at the position in the X2-direction with respect to the first head H_1. Therefore, the second flexible wiring substrate 15_2 can be drawn out from the end of the first head H_1 in the X2-direction without being hindered by the second head H_2.
The first drive circuit 19_1 is disposed on a surface of the first flexible wiring substrate 15_1 which faces the outside, that is, a surface facing a direction away from the first head H_1 out of both surfaces of the first flexible wiring substrate 15_1. On the other hand, the second drive circuit 19_2 is disposed on a surface of the second flexible wiring substrate 15_2 which faces the outside, that is, a surface facing in a direction away from the first head H_1 out of both surfaces of the second flexible wiring substrate 15_2.
On the other hand, the first drive circuit substrate 17_1 is disposed at a position displaced in the X2-direction with respect to the center of the first head H_1, at a position in the Z1-direction with respect to the first head H_1. Here, the first drive circuit substrate 17_1 has a first surface F1 and a second surface F2 as plate surfaces. The first surface F1 is disposed to face the X1-direction, and the second surface F2 is disposed to face the X2-direction. In an example illustrated in
The first drive circuit substrate 17_1 may be disposed at a position displaced in the X2-direction with respect to the center of the first head H_1, and may overlap the first head H_1 when viewed in the direction along the Z-axis. However, from a viewpoint of sufficiently securing an installation space for the flow path member 11a, it is preferable that the first drive circuit substrate 17_1 is disposed at a position which does not overlap the first head H_1 when viewed in the direction along the Z-axis.
The first drive circuit substrate 17_1 is provided with a first circuit side terminal TC_1 and a second circuit side terminal TC_2.
The first circuit side terminal TC_1 is a terminal provided in one end of a wire (not illustrated) that transmits a drive signal for the piezoelectric element Eb in the first drive circuit substrate 17_1. The first circuit side terminal TC_1 is provided on the first surface F1, and the other end of the first flexible wiring substrate 15_1 is coupled to the first circuit side terminal TC_1.
The second circuit side terminal TC_2 is a terminal provided in one end of a wire (not illustrated) that transmits a drive signal for the piezoelectric element Ea in the first drive circuit substrate 17_1. The second circuit side terminal TC_2 is provided on the second surface F2, and the other end of the second flexible wiring substrate 15_2 is coupled to the second circuit side terminal TC_2.
In the first drive circuit substrate 17_1, the first circuit side terminal TC_1 is disposed at a position in the Z2-direction with respect to the second circuit side terminal TC_2. In the example illustrated in
The second head H_2 and related elements are configured as in the first head H_1 and related elements which are described above.
Specifically, the second head H_2 is provided with a third head side terminal TH_3 and a fourth head side terminal TH_4.
The third head side terminal TH_3 is a terminal provided for each nozzle N of the nozzle row Lb of the second head H_2 and electrically coupled to the piezoelectric element Eb of the second head H_2. One end of the third flexible wiring substrate 15_3 is coupled to the third head side terminal TH_3. The third flexible wiring substrate 15_3 is drawn out from an end of the second head H_2 in the X1-direction. In
Here, as described above, the first head H_1 is not disposed at a position in the X1-direction with respect to the second head H_2. Therefore, the third flexible wiring substrate 15_3 can be drawn out from the end of the second head H_2 in the X1-direction without being hindered by the first head H_1.
The fourth head side terminal TH_4 is a terminal provided for each nozzle N of the nozzle row La of the second head H_2 and electrically coupled to the piezoelectric element Ea of the second head H_2. One end of the fourth flexible wiring substrate 15_4 is coupled to the fourth head side terminal TH_4. The fourth flexible wiring substrate 15_4 is drawn out from an end of the second head H_2 in the X2-direction. In addition, in
Here, as described above, the first head H_1 is disposed at a position in the X2-direction with respect to the second head H_2. However, the second head H_2 is disposed to be displaced in the Y2-direction with respect to the first head H_1. Therefore, the fourth flexible wiring substrate 15_4 can be drawn out from the end of the second head H_2 in the X2-direction.
The third drive circuit 19_3 is disposed on a surface of the third flexible wiring substrate 15_3 which faces the outside, that is, a surface facing in a direction away from the second head H_2 out of both surfaces of the third flexible wiring substrate 15_3. On the other hand, the fourth drive circuit 19_4 is disposed on a surface of the fourth flexible wiring substrate 15_4 which faces the outside, that is, a surface facing in a direction away from the second head H_2 out of both surfaces of the fourth flexible wiring substrate 15_4.
On the other hand, the second drive circuit substrate 17_2 is disposed a position displaced in the X1-direction with respect to the center of the second head H_2, at a position in the Z1-direction with respect to the second head H_2. Here, the second drive circuit substrate 17_2 has a third surface F3 and a fourth surface F4 as plate surfaces, the third surface F3 is disposed to face the X1-direction, and the fourth surface F4 is disposed to face the X2-direction. In the example illustrated in
The second drive circuit substrate 17_2 may overlap the second head H_2 when viewed in the direction along the Z-axis, as long as the second drive circuit substrate 17_2 is disposed at a position displaced in the X1-direction with respect to the center of the second head H_2. However, from a viewpoint of sufficiently securing an installation space for the flow path member 11a, it is preferable that the second drive circuit substrate 17_2 is disposed at a position which does not overlap the second head H_2 when viewed in the direction along the Z-axis.
The second drive circuit substrate 17_2 is provided with a third circuit side terminal TC_3 and a fourth circuit side terminal TC_4.
The third circuit side terminal TC_3 is a terminal provided in one end of a wire (not illustrated) that transmits a drive signal for the piezoelectric element Eb in the second drive circuit substrate 17_2. The third circuit side terminal TC_3 is provided on the third surface F3, and the other end of the third flexible wiring substrate 15_3 is coupled to the third circuit side terminal TC_3.
The fourth circuit side terminal TC_4 is a terminal provided in one end of a wire (not illustrated) that transmits a drive signal for the piezoelectric element Ea in the second drive circuit substrate 17_2. The fourth circuit side terminal TC_4 is provided on the fourth surface F4, and the other end of the fourth flexible wiring substrate 15_4 is coupled to the fourth circuit side terminal TC_4.
In the second drive circuit substrate 17_2, the fourth circuit side terminal TC_4 is disposed at a position in the Z2-direction with respect to the third circuit side terminal TC_3. In the example illustrated in
Hereinafter, the disposition of the first circuit side terminal TC_1 and the second circuit side terminal TC_2 will be described as a representative example. The disposition of the third circuit side terminal TC_3 and the fourth circuit side terminal TC_4 is the same as the disposition of the first circuit side terminal TC_1 and the second circuit side terminal TC_2, except that both are symmetrical in the direction along the X-axis when viewed in the direction along the Y-axis.
When a distance along the Z-axis between the first head side terminal TH_1 and the first circuit side terminal TC_1 is defined as C, a distance along the X-axis between the first head side terminal TH_1 and the first circuit side terminal TC_1 is defined as D, a bending amount of the first flexible wiring substrate 15_1 with respect to a broken line AP_1 is defined as α, the length of the first flexible wiring substrate 15_1 is approximated by (C+D+α). Here, the broken line AP_1 is a line that connecting the first head side terminal TH_1 and the first circuit side terminal TC_1 when viewed in the direction along the Y-axis, and includes a line segment extending in the direction along the Z-axis with the length equal to the distance C and a line segment extending along the X-axis with the length equal to the distance D.
Similarly, when a distance along the Z-axis between the second head side terminal TH_2 and the second circuit side terminal TC_2 is defined as E, a distance along the X-axis between the second head side terminal TH_2 and the second circuit side terminal TC_2 is defined as F, and a bending amount of the second flexible wiring substrate 15_2 with respect to a broken line AP_2 is defined as β, the length of the second flexible wiring substrate 15_2 is approximated by (E+F+β). Here, the broken line AP_2 is a line that connects the second head side terminal TH_2 and the second circuit side terminal TC_2 when viewed in the direction along the Y-axis, and includes a line segment extending in the direction along the Z-axis with the length equal to the distance E and a line segment extending along the X-axis with the length equal to the distance F.
Here, as the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2, the flexible wiring substrates having mutually different configurations may be used. However, from a viewpoint of cost reduction, it is preferable to use the flexible wiring substrates having the mutually same configuration. In this case, the length of the first flexible wiring substrate 15_1 and the length of the second flexible wiring substrate 15_2 are equal to each other. In contrast, when the length of the first flexible wiring substrate 15_1 and the length of the second flexible wiring substrate 15_2 are different from each other, even when a disadvantage (to be described later) caused by a bending difference between these substrates can be eliminated, the number of components to be managed increases. Therefore, this configuration results in higher costs.
When the length of the first flexible wiring substrate 15_1 and the length of the second flexible wiring substrate 15_2 are equal to each other, a first relationship of (C+D+α)=(E+F+β) is satisfied. Therefore, in this case, the bending difference (β−α) that is the difference between the bending amount α of the first flexible wiring substrate 15_1 and the bending amount β of the second flexible wiring substrate 15_2 is approximated by [(C+D)−(E+F)].
The bending difference (β−α) may be a positive value or a negative value in some cases. When the bending difference (β−α) is the positive value, the bending amount β of the second flexible wiring substrate 15_2 is larger than the bending amount α of the first flexible wiring substrate 15_1. When the bending difference (β−α) is the negative value, the bending amount α of the first flexible wiring substrate 15_1 is larger than the bending amount β of the second flexible wiring substrate 15_2.
In addition, since the positions of the first head side terminal TH_1 and the second head side terminal TH_2 in the direction along the Z-axis are equal to each other, when the distance along the Z-axis between the first circuit side terminal TC_1 and the second circuit side terminal TC_2 is defined as A, a second relationship of C=E−A is satisfied.
Furthermore, when the thickness of the first drive circuit substrate 17_1 along the X-axis is defined as G, and the width of the first head H_1 in the direction along the X-axis is defined as B, a relationship of D=B+F−G is satisfied. Here, since the thickness G is extremely smaller than the width B, a third relationship of D≅B+F is satisfied. The third relationship is established when the thickness G is smaller than 1/10 times the width B.
In an example illustrated in
Based on the first, second, and third relationships described above, a fourth relationship of (β−α)=(B−A) is obtained.
Here, the first drive circuit substrate 17_1 is disposed at a position in the X2-direction with respect to the first head H_1. Therefore, although a space for disposing the flow path member 11a directly above the first head H_1 can be formed, the distance between the second head side terminal TH_2 and the second circuit side terminal TC_2 is shorter than the distance between the first head side terminal TH_1 and the first circuit side terminal TC_1. Therefore, when the lengths of these substrates are equal to each other, even when the position of the first circuit side terminal TC_1 is set so that the bending amount α of the first flexible wiring substrate 15_1 is proper, the second flexible wiring substrate 15_2 is suddenly bent. Consequently, coupling reliability of the second flexible wiring substrate 15_2 is lowered. When the second circuit side terminal TC_2 is disposed in the Z1-direction with respect to the first circuit side terminal TC_1, the distance between the second head side terminal TH_2 and the second circuit side terminal TC_2 and the distance between the first head side terminal TH_1 and the first circuit side terminal TC_1 have a difference closer to 0. However, in that case, the second flexible wiring substrate 15_2 needs to be physically disposed across (over) the first flexible wiring substrate 15_1. Therefore, this configuration cannot be practical.
Here, as described above, the distance between the second head side terminal TH_2 and the second circuit side terminal TC_2 is shorter than the distance between the first head side terminal TH_1 and the first circuit side terminal TC_1. Therefore, when the lengths of these substrates are equal to each other, even when the position of the second circuit side terminal TC_2 is set so that the bending amount β of the second flexible wiring substrate 15_2 is proper, the first flexible wiring substrate 15_1 is suddenly bent. Consequently, coupling reliability of the first flexible wiring substrate 15_1 is lowered. Moreover, in this case, the first flexible wiring substrate 15_1 needs to be coupled to the second surface F2 after passing through a position in the Z2-direction with respect to the first drive circuit substrate 17_1. Consequently, the first flexible wiring substrate 15_1 is likely to be suddenly bent. Disposing the first circuit side terminal TC_1 in the Z1-direction with respect to the second circuit side terminal TC_2 is not the practical configuration for the same reason as described with reference to
Therefore, in the liquid discharge apparatus 100, as described above, the first circuit side terminal TC_1 is provided on the first surface F1 of the first drive circuit substrate 17_1, and the second circuit side terminal TC_2 is provided on the second surface F2 of the first drive circuit substrate 17_1. In this manner, even when the positions of these terminals are displaced in the direction along the Y-axis, the first circuit side terminal TC_1 can be disposed at a position in the Z1-direction with respect to the second circuit side terminal TC_2.
In this reference example, the first flexible wiring substrate 15_1 does not need to be coupled to the second surface F2 after passing through a position in the Z2-direction with respect to the first drive circuit substrate 17_1. Therefore, a possibility that the first flexible wiring substrate 15_1 is suddenly bent as illustrated in
However, in the reference example, when the lengths of these substrates are equal to each other, even when the position of the first circuit side terminal TC_1 is set so that the bending amount α of the first flexible wiring substrate 15_1 is proper, as in the case illustrated in
Here, in the reference example, since the distance A is zero, the bending difference (β−α) is equal to the width B, based on the fourth relationship described above. That is, in the reference example, the bending amount β of the second flexible wiring substrate 15_2 is larger than the bending amount α of the first flexible wiring substrate 15_1 by the amount equal to the width B.
Therefore, in the liquid discharge apparatus 100, the relationship of (β−α)<B is satisfied by disposing the first circuit side terminal TC_1 at a position in the Z1-direction with respect to the second circuit side terminal TC_2. Since this relationship is satisfied, the bending amount β of the second flexible wiring substrate 15_2 is smaller than that of the above-described reference example in which the relationship of (β−α)=B is satisfied as described above. Therefore, it is possible to prevent a possibility that the coupling reliability is lowered due to the sudden bending of the second flexible wiring substrate 15_2.
However, as the distance A along the Z-axis between the first circuit side terminal TC_1 and the second circuit side terminal TC_2 increases, the bending difference (β−α) becomes a negative value, based on the fourth relationship described above. The bending amount α of the first flexible wiring substrate 15_1 becomes larger than the bending amount β of the second flexible wiring substrate 15_2. When A=2×B is satisfied, the bending amount α of the first flexible wiring substrate 15_1 exceeds an allowable range. The reason is as follows. When A=2×B is satisfied, (β−α)=−B is satisfied. Therefore, the bending amount α of the first flexible wiring substrate 15_1 becomes approximately the same as the bending amount β of the second flexible wiring substrate 15_2 in the above-described reference example.
Therefore, in order to prevent a possibility that the reliability is lowered due to the sudden bending of both the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2, a relationship of A<2×B needs to be satisfied. Therefore, it is preferable that the relationship of A<2×B is satisfied.
In addition, as the bending difference (β−α) is closer to zero, that is, as the distance A is closer to the width B, a problem that the reliability is lowered due to the sudden bending of both the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 is less likely to arise. Therefore, it is more preferable that a relationship of (½)×B<A<(3/2)×B is satisfied.
However, the first flexible wiring substrate 15_1 passes between the first head H_1 and the flow path member 11a. Therefore, when the bending is large, compared to the second flexible wiring substrate 15_2, there is a higher disconnection risk caused by contact with the first head H_1 or the flow path member 11a. Therefore, from a viewpoint of reducing the disconnection risk, it is preferable that the bending amount α of the first flexible wiring substrate 15_1 is smaller than the bending amount β of the second flexible wiring substrate 15_2. In other words, based on the fourth relationship described above, it is preferable that the width B is larger than the distance A, that is, the relationship of A<B is satisfied. Based on the above-described configuration, from a viewpoint of improving the reliability of the liquid discharge apparatus 100, it is most preferable that a relationship of (½)×B<A<B is satisfied.
Here, the length (C+D+α) of the first flexible wiring substrate 15_1 needs to be larger than the distance (C2+D2)1/2 between the first head side terminal TH_1 and the first circuit side terminal TC_1. Therefore, a relationship of (C2+D2)1/2<(C+D+α) is satisfied. However, from a viewpoint of reducing the bending amount α, it is preferable that a relationship of (C+D+α)<2×(C2+D2)1/2 is satisfied. Therefore, it is preferable that (C2+D2)1/2<(C+D+α)<2×(C2+D2)1/2 is satisfied. From the same viewpoint, it is preferable that (E2+F2)1/2<(E+F+β)<2×(E2+F2)1/2 is satisfied.
In addition, from a viewpoint of cost reduction, it is preferable that the length (C+D+α) of the first flexible wiring substrate 15_1 and the length (E+F+β) of the second flexible wiring substrate 15_2 are equal to each other. Specifically, it is preferable that 0.9<(C+D+α)/(E+F+β)<1.1 is satisfied. In particular, from the viewpoint of cost reduction, it is most preferable that the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 have the same configuration.
Furthermore, from a viewpoint of reducing the size of the head unit 1 and disposing the first drive circuit substrate 17_1 and the second drive circuit substrate 17_2 between the flow path member 11a and the cover 16, it is preferable that a relationship of A<(E+C)/2<B and a relationship of A<(F+D)/2<B are satisfied.
As described above, the liquid discharge apparatus 100 includes the head unit 1, the first drive circuit substrate 17_1, the first flexible wiring substrate 15_1, and the second flexible wiring substrate. The head unit 1 includes the first head H_1, the second head H_2, and the fixing portion PF.
The first head H_1 includes the piezoelectric element Eb that is an example of the “first piezoelectric element”, the first head side terminal TH_1 electrically coupled to the piezoelectric element Eb, the piezoelectric element Ea that is an example of the “second piezoelectric element”, and the second head side terminal TH_2 electrically coupled to the piezoelectric element Ea. A portion of the second head H_2 overlaps the first head H_1 when viewed in the direction along the X-axis, and the other portion does not overlap the first head H_1. When viewed in the direction along the Y-axis orthogonal to the direction along the X-axis, the second head H_2 is located at a position which does not overlap the first head H_1. A direction along the Z-axis is an example of the “first direction”. A direction along the Y-axis is an example of the “second direction”. The first head H_1 and the second head H_2 are fixed to the fixing portion PF.
The first drive circuit substrate 17_1 is provided with the first circuit side terminal TC_1 and the second circuit side terminal TC_2. One end of the first flexible wiring substrate 15_1 is coupled to the first head side terminal TH_1, the other end of the first flexible wiring substrate 15_1 is coupled to the first circuit side terminal TC_1, and the first flexible wiring substrate 15_1 is drawn out from a position of the first head H_1 in the X1-direction. The X1-direction is an example of “one side in the first direction”. One end of the second flexible wiring substrate 15_2 is coupled to the second head side terminal TH_2, the other end of the second flexible wiring substrate 15_2 is coupled to the second circuit side terminal TC_2, and the second flexible wiring substrate 15_2 is drawn out from a position of the first head H_1 in the X2-direction. The X2-direction is an example of the “other side in the first direction”.
The first drive circuit substrate 17_1 is provided at a position displaced in the X2-direction with respect to the center of the first head H_1 in the direction along the X-axis. The first circuit side terminal TC_1 is provided on the first surface F1 of the first drive circuit substrate 17_1 which faces the X1-direction. The second circuit side terminal TC_2 is provided on the second surface F2 of the first drive circuit substrate 17_1 which faces the X2-direction.
The first circuit side terminal TC_1 is provided at a position in the Z2-direction with respect to the second circuit side terminal TC_2. The Z2-direction is an example of a “predetermined side”, and is a side on which the first head H_1 is viewed from the first drive circuit substrate 17_1 along the direction along the Z-axis. A direction along the Z-axis is an example of a “third direction orthogonal to both the first direction and the second direction”.
In the liquid discharge apparatus 100 described above, the first drive circuit substrate 17_1 is provided at a position displaced in the X2-direction with respect to the center of the first head H_1 in the direction along the X-axis. Therefore, the flow path member 11a for supplying the ink to the first head H_1 or other members can be disposed to overlap the first head H_1 at a position in the Z1-direction with respect to the first head H_1.
In addition, the first circuit side terminal TC_1 is provided on the first surface F1 which faces the X1-direction, and the second circuit side terminal TC_2 is provided on the second surface F2 which faces the X2-direction. Therefore, with a simple configuration, the first circuit side terminal TC_1 and the second circuit side terminal TC_2 can be located at mutually different positions in the Z2-direction.
Moreover, the first circuit side terminal TC_1 is disposed at a position in the Z2-direction with respect to the second circuit side terminal TC_2. Therefore, even when the lengths of the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 are equal to each other, the bending difference (α−β) of the flexible wiring substrate can be reduced. In this manner, the bending amount β of the second flexible wiring substrate 15_2 becomes smaller compared to an aspect in which the first circuit side terminal TC_1 and the second circuit side terminal TC_2 are disposed at the same position in the Z2-direction. Therefore, a possibility that the coupling reliability is lowered due to the sudden bending of the second flexible wiring substrate 15_2 can be prevented. As a result, the reliability of the liquid discharge apparatus 100 can be secured, and the cost can be reduced.
In the present embodiment, as described above, when the distance between the first circuit side terminal TC_1 and the second circuit side terminal TC_2 in the direction along the Z-axis is defined as A, and the width of the first head H_1 in the direction along the X-axis is defined as B, it is preferable that the relationship of A<2×B is satisfied. When this relationship is satisfied, a possibility that the coupling reliability is lowered in both the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 can be prevented.
Here, as described above, when the relationship of (½)×B<A<(3/2)×B is satisfied, it is possible to preferably adopt a configuration in which the reliability is less likely to be lowered due to the sudden bending of both the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2.
In addition, as described above, when the relationship of A<B is satisfied, even when the first flexible wiring substrate 15_1 passes between the first head H_1 and the other member such as the flow path member, the risk that the reliability is lowered due to contact of the first flexible wiring substrate 15_1 with the first head H_1 and the other member can be reduced.
Furthermore, as described above, when the relationship of (½)×B<A<B is satisfied, it is possible to most preferably adopt the configuration in which the reliability is less likely to be lowered due to the sudden bending of both the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2.
In addition, as described above, the first circuit side terminal TC_1 is disposed at a position in the Z2-direction with respect to the center of the first drive circuit substrate 17_1 in the direction along the Z-axis. In contrast, the second circuit side terminal TC_2 is disposed at a position in the Z1-direction with respect to the center of the first drive circuit substrate 17_1 in the direction along the Z-axis. Therefore, the width of the first drive circuit substrate 17_1 in the direction along the Z-axis can be minimized, and the distance A in the direction along the Z-axis between the first circuit side terminal TC_1 and the second circuit side terminal TC_2 can be increased.
Furthermore, as described above, the thickness G of the first drive circuit substrate 17_1 in the direction along the X-axis is smaller than 1/10 times the width B of the first head H_1 in the direction along the X-axis. More specifically, the thickness G is smaller than 1/10 times the length between the first head side terminal TH_1 and the second head side terminal TH_2 in the direction along the X-axis. In this case, the thickness G of the first drive circuit substrate 17_1 is sufficiently thin. Therefore, a space for installing the other member such as the flow path member 11a is secured on the first head H_1, and an advantageous effect of reducing the bending difference between the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 can be preferably obtained.
In addition, as described above, the liquid discharge apparatus 100 includes the second drive circuit substrate 17_2, the third flexible wiring substrate 15_3, and the fourth flexible wiring substrate 15_4. The second drive circuit substrate 17_2 is provided with the third circuit side terminal TC_3 and the fourth circuit side terminal TC_4. One end of the third flexible wiring substrate 15_3 is coupled to the third head side terminal TH_3 provided in the second head H_2, and the other end of the third flexible wiring substrate 15_3 is coupled to the third circuit side terminal TC_3. The third flexible wiring substrate 15_3 is drawn out from the position of the second head H_2 in the X1-direction. One end of the fourth flexible wiring substrate 15_4 is coupled to the fourth head side terminal TH_4 provided in the second head H_2, and the other end of the fourth flexible wiring substrate 15_4 is coupled to the fourth circuit side terminal TC_4. The fourth flexible wiring substrate 15_4 is drawn out from the position of the first head H_1 in the X2-direction.
The second drive circuit substrate 17_2 is provided at a position displaced in the X1-direction with respect to the center of the second head H_2 in the direction along the X-axis. The third circuit side terminal TC_3 is provided on the third surface F3 of the second drive circuit substrate 17_2 which faces the X1-direction. The fourth circuit side terminal TC_4 is provided on the fourth surface F4 of the second drive circuit substrate 17_2 which faces the X2-direction. The fourth circuit side terminal TC_4 is provided at a position in the Z2-direction of the second drive circuit substrate 17_2 with respect to the third circuit side terminal TC_3.
In this way, in the configuration including the second drive circuit substrate 17_2, the third flexible wiring substrate 15_3, and the fourth flexible wiring substrate 15_4, the same advantageous effect as that of the configuration including the first drive circuit substrate 17_1, the first flexible wiring substrate 15_1, and the second flexible wiring substrate 15_2 can also be obtained. That is, even when the second drive circuit substrate 17_2 is disposed at a position in the Z1-direction with respect to the second head H_2, the flow path member 11a or the other member for supplying the ink to the second head H_2 can be disposed to overlap the second head H_2 at a position in the Z1-direction with respect to the second head H_2. In addition, even when the lengths of the third flexible wiring substrate 15_3 and the fourth flexible wiring substrate 15_4 are equal to each other, the bending difference between these flexible wiring substrates can be reduced. Therefore, the reliability of the liquid discharge apparatus 100 can be secured, and the cost can be reduced.
Furthermore, as described above, the head unit 1 includes the first portion PA1, the second portion PA2, and the third portion PA3. The first portion PA1 includes a portion of the first head H_1 and a portion of the second head H_2. The second portion PA2 includes the other portion of the first head H_1 without including the second head H_2, and the width W2 of the second portion PA2 along the X-axis is shorter than the width W1 of the first portion PA1 along the X-axis. The third portion PA3 includes the other portion of the second head H_2 without including the first head H_1, and the width W3 of the third portion PA3 along the X-axis is shorter than the width W1 of the first portion PA1 along the X-axis. In this head unit 1, the first drive circuit substrate 17_1 needs to be disposed at a position displaced in the X2-direction with respect to the center of the first head H_1, and the second drive circuit substrate 17_2 needs to be disposed at a position displaced with respect to the center of the second head H_2 in the X1-direction.
In addition, as described above, the fixing portion PF includes the holder 13 and the fixing plate 14. The holder 13 holds the first head H_1 and the second head H_2. The fixing plate 14 fixes the first head H_1 and the second head H_2 to the holder 13 in common. In this fixing portion PF, the positions of the first head H_1 and the second head H_2 in the direction orthogonal to the Z-axis and postures around the Z-axis can be restricted by the holder 13, and the positions of the first head H_1 and the second head H_2 in the direction along the Z-axis can be restricted by the fixing plate 14.
Furthermore, as described above, the liquid discharge apparatus 100 further includes the flow path member 11a. The flow path member 11a is a member disposed at a position in the Z1-direction with respect to the first head H_1 and the second head H_2 to supply the ink to the first head H_1 and the second head H_2. Therefore, the size of the head unit 1 can be reduced, and the flow path member 11a can be incorporated into the head unit 1. The flow path member 11a may be divided for each head H. That is, the flow path member 11a may be configured to include a first flow path member for supplying the ink to the first head H_1 and a second flow path member for supplying the ink to the second head H_2.
In addition, as described above, the first flexible wiring substrate 15_1 passes between the first head H_1 and the flow path member 11a. On the other hand, the second flexible wiring substrate 15_2 does not pass between the second head H_2 and the flow path member 11a. In this configuration, an advantageous effect of satisfying the above-described relationship between the distance A and the width B can be preferably obtained.
Furthermore, as described above, the first drive circuit substrate 17_1 is disposed at a position which does not overlap the first head H_1 when viewed in the direction along the Z-axis. On the other hand, the second drive circuit substrate 17_2 is disposed at a position which does not overlap the second head H_2 when viewed in the direction along the Z-axis. According to this disposition of the first drive circuit substrate 17_1 and the second drive circuit substrate 17_2, a space for installing the other member such as the flow path member 11a can be sufficiently secured on the first head H_1 and the second head H_2. In addition, in this case, each advantageous effect of disposing the first circuit side terminal TC_1 at the position in the Z2-direction with respect to the second circuit side terminal TC_2 and each advantageous effect of disposing the fourth circuit side terminal TC_4 at the position in the Z2-direction with respect to the third circuit side terminal TC_3 can be remarkably obtained.
In addition, as described above, the first drive circuit 19_1 for switching the drive signal to be supplied to the first head H_1 is disposed on the surface facing the direction away from the first head H_1 out of both surfaces of the first flexible wiring substrate 15_1. On the other hand, the second drive circuit 19_2 for switching the drive signal to be supplied to the first head H_1 is disposed on the surface facing the direction away from the first head H_1 out of both surfaces of the second flexible wiring substrate 15_2. According to this disposition of the first drive circuit 19_1 and the second drive circuit 19_2, the terminal may be provided on each one surface of the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2. Therefore, the costs of the flexible wiring substrate can be reduced, and additionally, the cost of the liquid discharge apparatus 100 can be reduced.
The forms described above as example can be modified in various ways. Specific modification aspects that can be applied to the above-described forms will be described below as examples. Any two or more aspects selected from the following examples can be combined as appropriate within a mutually consistent range.
In the above-described embodiment, an aspect in which the drive circuit 19 is provided in the flexible wiring substrate 15 has been described as an example. However, the present disclosure is not limited to this aspect. For example, the drive circuit 19 may be provided in the head H, or may be provided in the wiring substrate 12. In addition, the drive circuit 19 may be provided on a surface of the flexible wiring substrate 15 which faces a direction closer to the head H.
In the above-described embodiment, an aspect in which an element relating to the first head H_1 and an element relating to the second head H_2 are configured to be symmetrical in the direction along the X-axis in the head unit 1 when viewed in the direction along the Y-axis has been described as an example. However, the present disclosure is not limited to this aspect. For example, the positions of the first drive circuit substrate 17_1 and the second drive circuit substrate 17_2 in the direction along the Z-axis may be different from each other. In addition, each length of the first flexible wiring substrate 15_1 and the second flexible wiring substrate 15_2 and each length of the third flexible wiring substrate 15_3 and the fourth flexible wiring substrate 15_4 may be different from each other.
The liquid discharge apparatus described in the above-described embodiment as an example can be adopted not only for an apparatus dedicated to printing but also for various apparatus such as a facsimile apparatus and a copying machine. As a matter of course, an application of the liquid discharge apparatus is not limited to the printing. For example, a liquid discharge apparatus that discharges a solution of a coloring material is used as a manufacturing apparatus forming a color filter of a display apparatus such as a liquid crystal display panel. In addition, a liquid discharge apparatus that discharges a solution of a conductive material is used as a manufacturing apparatus forming a wire or an electrode on a wiring substrate. In addition, a liquid discharge apparatus that discharges a solution of an organic substance relating to a living body is used as a manufacturing apparatus manufacturing a biochip, for example.
Number | Date | Country | Kind |
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2023-023492 | Feb 2023 | JP | national |