Patent Grant
11472200
The present application claims priority from Japanese Patent Application No. 2020-058239, filed on Mar. 27, 2020, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to a liquid discharge apparatus based on the use of a liquid which is curable by being irradiated with a ray of light.
A liquid discharge apparatus is known, which records an image by using a photocurable ink which is curable by being irradiated with a ray of light. For example, Japanese Patent Application Laid-open No. 2005-313445 discloses an ink-jet recording apparatus (liquid discharge apparatus) comprising recording heads each of which is formed with nozzles for discharging an ultraviolet curable ink (hereinafter referred to as “UV ink”) from the nozzles onto a recording medium, an ultraviolet radiation device which is provided with an ultraviolet light source for curing the ink by radiating an ultraviolet ray onto the recording medium on which the ink has been landed, and a carriage which is movable in the main scanning direction while carrying the plurality of recording heads and the ultraviolet radiation device. The UV ink can be cured by the ultraviolet radiation, and the ink can be fixed on the recording medium. Therefore, the image can be also recorded on a recording medium such as a resin or the like into which any water-based ink cannot permeate.
In the meantime, in recent years, there is such a need that it is demanded to perform the image recording by using a photocurable ink on a recording medium having a three-dimensional surface (having, for example, a cylindrical shape, a spherical shape, or a concave/convex shape). When the image recording is performed on the recording medium having the three-dimensional surface by using the apparatus of Japanese Patent Application Laid-open No. 2005-313445, as shown in
On this account, if the ultraviolet ray is radiated from the ultraviolet radiation device 201 at an identical light emission intensity, the larger the distance between the light-outgoing surface 202 of the ultraviolet radiation device 201 and the surface of the recording medium 210 is, the smaller the radiation intensity (illuminance) is. For example, with reference to
An object of the present disclosure is to provide a liquid discharge apparatus in which any insufficient curing of a photocurable ink is hardly caused while suppressing the damage on a recording medium when the image recording is performed by using the photocurable ink on the recording medium having a surface of a three-dimensional shape.
According to an aspect of the present disclosure, there is provided a liquid discharge apparatus for recording an image on at least one recording medium, the liquid discharge apparatus including:
a head which has a nozzle surface having a plurality of nozzles and which is configured to discharge a photocurable liquid from the plurality of nozzles;
a radiation unit which has a plurality of light sources and which is configured to radiate light from the light sources to cure the liquid;
a movement mechanism which is configured to move the at least one recording medium or both of the head and the radiation unit in a direction parallel to the nozzle surface; and
a controller configured to:
acquire a radiation distance for each of a plurality of areas defined on a surface of the at least one recording medium, the radiation distance ranging from each of the plurality of areas to the radiation unit in a first direction orthogonal to the nozzle surface;
control the movement mechanism and the head to discharge the liquid to the surface of the at least one recording medium from the plurality of nozzles while moving the at least one recording medium or both of the head and the radiation unit; and
control the radiation unit to radiate the light from the plurality of light sources onto the plurality of the areas of the at least one recording medium on which the liquid has been landed, so that the longer the radiation distance for each of the plurality of areas, the stronger a light emission intensity of each of the plurality of light sources which faces each of the plurality of areas in the first direction.
A printer 1 according to a first embodiment of the present disclosure will be explained below with reference to
<Overall Configuration of Printer 1>
As shown in
The platen 2 is a flat plate-shaped member, and a recording medium 10 is placed on the upper surface. The platen 2 extends from the inside of the casing 7 through the opening 20 toward the front of the printer 1 in the vicinity of the center in the left-right direction of the printer 1. The conveying mechanism 3 is arranged under or below the platen 2. The driving force is applied from a conveying motor 31 (see
As shown in
The ink-jet head 42 is carried on the carriage 41 so that a nozzle surface (discharge surface) 45, which is the lower surface of the ink-jet head 42, is opposed to the platen 2. The ink-jet head 42 is reciprocatively movable in the scanning direction together with the carriage 41. A plurality of nozzles 46 (discharge ports) are formed on the nozzle surface 45 in order to discharge inks. As shown in
The radiation head 43 is carried on the carriage 41 so that the radiation head 43 is positioned on the left side of the ink-jet head 42. The radiation head 43 is reciprocatively movable in the scanning direction together with the carriage 41 in the same manner as the ink-jet head 42. As shown in
The substrate 47 is a flat plate-shaped member arranged at a lower portion of the radiation head 43, on which a circuit (not shown) is formed to supply the current to the lamp chips 48. The magnitude of the current flowing through the circuit is adjusted by the control unit (controller) 8 as described later on. Further, the lower surface of the substrate 47 is parallel to the upper surface of the platen 2.
The lamp chips 48 are provided in order to radiate the ultraviolet ray onto the recording medium 10 placed on the upper surface of the platen. As shown in
The glass plate 49 is the member which is provided in order to protect the lamp chips 48. As shown in
The heat sink 50 is the member which is provided in order to release the heat generated when the lamp chips 48 radiate the ultraviolet ray. As shown in
The case unit 51 is arranged at the both ends in the front-back direction of the radiation head 43. Further, the case unit 51 extends in the upward-downward direction from the position disposed over or above the heat sink 50 to the position disposed under or below the glass plate 49. The case unit 51 is bent inwardly in an L-shaped form in the vicinity of the lower end. The front and back ends of the glass plate 49 are placed and fixed to the horizontal inner portion of the case unit 51. That is, the case unit 51 covers the both sides in the front-back direction of the substrate 47, the plurality of lamp chips 48, the glass plate 49, and the heat sink 50. The case unit 51 is the sheet metal member which is formed of, for example, the metal member in the same manner as the heat sink 50. Note that the case unit 51 may be provided at the both ends in the scanning direction (left-right direction) of the radiation head 43, or the case unit 51 may be provided to surround the entire circumference of the radiation head 43.
The heat conduction member 52 is provided in order to conduct the heat from the heat sink 50 to the case unit 51. The heat conduction member 52 is arranged between the heat sink 50 and the case unit 51. The heat conduction member 52 is, for example, a sheet-shaped member having flexibility. An adhesive is applied to the surfaces disposed on the both sides of the heat conduction member 52. The heat sink 50 and the case unit 51 are adhered to one another with the heat conduction member 52 intervening therebetween.
The ink chamber 5 is the portion which is provided in order to accommodate six ink cartridges 61. As shown in
The control panel 6 is the portion which receives the printing setting and the shape data of the recording medium 10 inputted by a user. As shown in
The control unit (controller) 8 controls the entire printer 1. As shown in
The control unit 8 includes, for example, CPU (Central Processing Unit) 81, ROM (Read Only Memory) 82, RAM (Random Access Memory) 83, and ASIC (Application Specific Integrated Circuit) 84. ROM 82 stores, for example, various fixed data and programs to be executed by CPU 81 and ASIC 84. RAM 83 includes data (for example, image data) required when the program is executed.
Note that in the first embodiment, the control panel 6 and the USB interface 70 correspond to the data receiving unit of the present disclosure.
<Operation of printer 1>
Next, an explanation will be made with reference to a flow chart shown in
Subsequently, the shape data of the recording medium 10 is inputted into the control panel 6 by the user. In another situation, the USB memory which stores the shape data of the recording medium 10 or the communication cable connected to an external device in which the shape data of the recording medium 10 is stored is connected to the USB interface 70. Accordingly, the control panel 6 or the USB interface 70 receives the shape data of the recording medium 10 (Step S1). In this embodiment, the shape data of the recording medium 10 includes the diameter and the length of the column. The received shape data of the recording medium 10 is temporarily stored in RAM 83. Note that the control unit 8, which is connected to PC 20, may directly receive the shape data of the recording medium 10 in accordance with the operation of PC 20. In this case, the control unit 8 also plays the role of the data receiving unit.
Subsequently, the control unit 8 executes the distance acquiring process (Step S2) for acquiring the distances (radiation distances) r in the upward-downward direction from the plurality of areas w1 to w8 defined on the surface of the recording medium 10 to the lower surface (glass plate 49) of the radiation head 43 respectively, on the basis of the shape data of the recording medium 10 and the image data stored in RAM 83. The areas w1 to w8 extend in the scanning direction within an image recording range W on the surface of the recording medium 10. The control unit 8 calculates the distance r on the basis of the image data and the shape data of the recording medium 10. Note that in this embodiment, the “image recording range W” is the area disposed on the surface of the recording medium 10 on which the inks are landed in accordance with the liquid discharge process as described later on, and the image recording range is the hatched portion on the surface of the recording medium 10 as shown in
Subsequently, the control unit 8 executes the upper limit value determining process (Step S3) for determining the upper limit value Lp of the light emission intensity L of the plurality of lamp chips 48 so that the maximum surface temperature Km of the estimated surface temperatures K of the respective areas w1 to w8 of the recording medium 10 is not more than a predetermined value Kp. Note that the estimated surface temperature K of the recording medium 10 is estimated on the basis of the distance r and the light emission intensities L of the plurality of lamp chips 48 for each of the areas w1 to w8 of the recording medium 10. For example, the estimated surface temperature K of the area w1 of the recording medium 10 is estimated on the basis of the distance r from the area w1 to the lower surface of the radiation head 43 and the light emission intensity L of the lamp chip 48 for radiating the ultraviolet ray onto the area w1. Further, the predetermined value Kp is the upper limit surface temperature of the recording medium 10 at which any damage to deform the recording medium 10 is not given to the recording medium 10 by the increase in the temperature.
In this context, the estimated surface temperature K of the recording medium 10 is estimated (calculated) in accordance with the following expression.
K=k{(L×A)/(r2×v)} (Expression 1)
A represents the light absorbance (absorption coefficient) of the recording medium 10, which is a constant as determined depending on, for example, the material of the recording medium 10. v represents the movement velocity in the scanning direction of the carriage 41 which carries the radiation head 43, and v is previously set by the user. k represents a transformation constant. Further, r represents each of the distances in the upward-downward direction from the respective areas w1 to w8 to the lower surface of the radiation head 43 as acquired in accordance with the distance acquiring process (S2) described above.
The control unit 8 determines the upper limit value Lp of the light emission intensities L of the plurality of lamp chips 48 in the upper limit value determining process so that the maximum surface temperature Km, which is the maximum of the respective estimated surface temperatures K of the respective areas w1 to w8 obtained on the basis of Expression 1, is not more than the predetermined value Kp.
Subsequently, the control unit 8 judges whether or not the length in the conveying direction of the ink-jet head 42 is larger than the length in the conveying direction of the image recording range W on the surface of the recording medium 10, on the basis of the image data stored in RAM 83 (Step S4).
If it is judged that the length in the conveying direction of the ink-jet head 42 is larger than the length in the conveying direction of the image recording range W (S4: YES), the control unit 8 executes the conveyance process (Step S5) to convey the recording medium 10 in the conveying direction by the conveying mechanism 3 so that the central axis C1 in the conveying direction of the image recording range W is opposed, in the upward-downward direction, to the central axis C2 in the conveying direction of the ink-jet head 42 as shown in
Subsequently, the control unit 8 executes the liquid discharge process (Step S6) for discharging the inks from the nozzles 46 of the ink-jet head 42 during the outward movement directed from the left side to the right side in the scanning direction of the carriage 41 effected by the scanning mechanism 4. In this procedure, the control unit 8 discharges the inks from only the nozzles 46 which land the inks onto the image recording range W of the recording medium 10.
The control unit 8 executes the ray radiation process (Step S7) for radiating the ultraviolet ray onto the image recording range W on which the inks have been landed, from the lamp chips 48 of the radiation head 43 immediately after the discharge of the inks from the nozzles 46 of the ink-jet head 42 during the outward movement directed from the left side to the right side in the scanning direction of the carriage 41 effected by the scanning mechanism 4. That is, both of the discharge of the inks from the nozzles 46 of the ink-jet head 42 and the radiation of the ultraviolet ray from the lamp chips 48 of the radiation head 43 are performed during one time of the outward movement of the carriage 41. As a result of the ultraviolet ray radiation, the inks, which have been landed on the image recording range W, are cured and fixed on the surface of the recording medium 10. Note that the control unit 8 adjusts, in the ray radiation process, the light emission intensity L of the lamp chip 48 for each of the lamp chip arrays 53, depending on the distance r in relation to each of the areas w1 to w8 as acquired by the distance acquiring process (S2). In particular, the control unit 8 adjusts the light emission intensity L of the lamp chip 48 for each of the lamp chip arrays 53 so that the lamp chip 48, which is disposed at the position opposed in the upward-downward direction to the area having the long distance r of the respective areas w1 to w8, has the strong or intensified light emission intensity L. In this procedure, the control unit 8 adjusts the light emission intensity of each of the lamp chips 48 so that the light emission intensity L of each of the lamp chips 48 is not more than the upper limit value Lp determined in the upper limit value determining process (S3) described above. Further, the control unit 8 stops the radiation of the ultraviolet ray from the lamp chip 48 disposed at the position not opposed in the upward-downward direction to the image recording range W of the recording medium in the ray radiation process.
If it is judged that the length in the conveying direction of the ink-jet head 42 is not more than the length in the conveying direction of the image recording range W (S4: NO), the control unit 8 executes the conveyance process (Step S8) to convey the recording medium 10 in the conveying direction by means of the conveying mechanism 3 so that at least the end portion of the portion of the image recording range W not recorded with the image, which is disposed on the downstream side in the conveying direction, is opposed in the upward-downward direction to the nozzle surface 45 of the ink-jet head 42.
Subsequently, the control unit 8 executes the liquid discharge process (Step S9) and the ray radiation process (Step S10) in the same manner as described above. After that, the control unit 8 judges whether or not the recording on the surface of the recording medium 10 is terminated for all of the images concerning the image data stored in RAM 83 (Step S11).
If it is judged that the recording on the surface of the recording medium 10 is not terminated for all of the images (S11: NO), the control unit 8 returns to Step S8 to execute the conveyance process again. Then, the control unit 8 repeatedly executes the conveyance process (S8), the liquid discharge process (S9), and the ray radiation process (S10) until the recording on the surface of the recording medium 10 is terminated for all of the images.
If it is judged that the recording on the surface of the recording medium 10 is terminated for all of the images (S11: YES), or after the ray radiation process of Step S7 is executed, the control unit 8 executes the discharge process (Step S12) for conveying the recording medium 10 to the position capable of being taken out from the opening 20, by means of the conveying mechanism 3. In accordance with the above, the operation, in which the printer 1 according to the first embodiment records the image on the recording medium 10, is terminated.
In the first embodiment, the distance r in the upward-downward direction is acquired (distance acquiring process), which ranges from each of the respective areas w1 to w8 on the surface of the recording medium 10 to the radiation head 43. Then, the inks are discharged from the nozzles 46 to the surface of the recording medium 10 while moving the carriage 41 in the scanning direction (liquid discharge process). The ultraviolet ray is radiated onto the respective areas w1 to w8 on which the inks have been landed (ray radiation process) so that the longer the distance r is, the stronger the light emission intensity L of the lamp chip 48 is, the lamp chip 48 being disposed at the position opposed in the upward-downward direction to the area of the respective areas w1 to w8 at which the distance r is given. According to this embodiment, it is possible to appropriately adjust the light emission intensities L of the plurality of lamp chips 48 for each of the areas, while considering the distance r from the area w1 to w8 on which the inks have been landed to the lamp chip 48. Therefore, any insufficient curing of the ultraviolet curable ink can be hardly caused, while suppressing the damage which would be otherwise caused by any excessive radiation of the ray of light onto the recording medium 10.
Further, in the first embodiment, the distance r is acquired in the distance acquiring process on the basis of the shape data of the recording medium 10 received by the data receiving unit such as the control panel 6 operated by the user or the USB interface 70 or the like connected with the USB memory or the communication cable. Therefore, it is unnecessary to provide any apparatus or device such as a sensor or the like to measure the distance. Further, in the first embodiment, the distance r is acquired for each of the areas w1 to w8 existing within the image recording range W on the basis of the image data stored in RAM 83. Therefore, it is enough to acquire the distance r for only the areas w1 to w8 on which the inks are landed. Therefore, it is easy to perform the calculating process.
Further, in the first embodiment, the radiation of the ultraviolet ray is stopped in the ray radiation process from the lamp chips 48 disposed at the positions not opposed in the upward-downward direction to the image recording range W of the recording medium 10. That is, the ultraviolet ray is radiated from only the lamp chips 48 disposed at the positions opposed in the upward-downward direction to the image recording range W of the recording medium 10. It is possible to realize the energy saving by stopping the ultraviolet ray radiation from a part of the plurality of lamp chips 48. Further, it is possible to avoid the increase in temperature of the non-recording range of the recording medium 10, which would be otherwise caused by the ultraviolet ray radiation. It is possible to further suppress the damage exerted on the recording medium 10.
Further, in the first embodiment, the recording medium 10 has the columnar shape in which all of the cross-sectional shapes orthogonal to the axial center direction of the column are the same circular shape. That is, as for the recording medium 10, the cross-sectional shapes, which are orthogonal to one direction (axial center direction of the column), are constant. Then, the recording medium 10 is placed on the upper surface of the platen 2 so that the axial center direction of the column is coincident with the scanning direction. In the ray radiation process, the light emission intensity L of the lamp chip 48 is adjusted for each of the lamp chip arrays 53. That is, the axial center direction of the column (one direction) of the recording medium 10 is allowed to coincide with the extending direction of the lamp chip array 53 (scanning direction). According to this embodiment, it is allowable not to change the light emission intensities L of the respective lamp chip arrays 53 when the carriage 41 is moved in the scanning direction in order to record the image with respect to the recording medium 10 having the columnar shape which is arranged while allowing the axial center direction of the column to coincide with the scanning direction (extending direction of the lamp chip array 53). Therefore, it is easy to perform the control.
Further, in the first embodiment, the conveying mechanism 3 is provided, which conveys the recording medium 10 in the conveying direction. The conveyance process for conveying the recording medium 10 in the conveying direction, the liquid discharge process described above, and the ray radiation process are repeatedly performed until the recording of the image is terminated on the recording medium 10. Therefore, it is possible to perform the image recording by using the ultraviolet curable inks with the serial printer 1 which performs the reciprocative movement of the carriage 41 in the scanning direction and the conveyance of the recording medium 10 in the conveying direction.
Further, in the first embodiment, when the length in the conveying direction of the ink-jet head 42 is larger than the length in the conveying direction of the image recording range W, the recording medium 10 is conveyed in the conveyance process so that the central axis C1 in the conveying direction of the image recording range W is opposed, in the upward-downward direction, to the central axis C2 in the conveying direction of the ink-jet head 42 in the liquid discharge process to be executed next to the conveyance process. Accordingly, it is possible to record the image by means of the movement of one time of the outward movement of the carriage 41 without conveying the recording medium 10 a plurality of times in the conveying direction.
Further, in the first embodiment, the lamp chips (a pair of end light sources) 48, which are included in the plurality of lamp chips 48 and which are arranged at the both ends in the conveying direction, are arranged on the outer sides in the conveying direction as compared with the nozzles (a pair of end nozzles) 46 which are included in the plurality of nozzles 46 and which are arranged at the both ends in the conveying direction. That is, the pair of end nozzles are positioned between the pair of end light sources in the conveying direction. Accordingly, when the carriage 41 is moved in the scanning direction, it is possible to reliably radiate the ultraviolet ray onto all of the inks discharged to the recording medium 10.
Further, the printer 1 of the first embodiment further comprises the heat sink 50 which is provided over or above the radiation head 43, the case unit 51, and the heat conduction member 52 which is provided between the heat sink 50 and the case unit 51. That is, the heat sink 50 is provided on the opposite surface (upper surface, second surface) in the vertical direction with respect to the surface (lower surface, first surface) of the radiation head 43 on which the plurality of lamp chips 48 are provided. According to this configuration, the heat is conducted from the heat sink 50 to the case unit 51 via the heat conduction member 52. Accordingly, it is possible to quickly release the heat generated by the ultraviolet ray radiation from the lamp chips 48. Accordingly, it is possible to maintain the constant temperature of the lamp chip 48, and it is possible to suppress the secular deterioration of the lamp chip 48.
Further, in the first embodiment, the upper limit value Lp of the light emission intensities L of the plurality of lamp chips 48 is determined (upper limit value determining process) so that the maximum surface temperature Km of the recording medium 10, which is estimated on the basis of the light emission intensity L and the distance r, is not more than the predetermined value Kp. Then, the adjustment is performed in the ray radiation process so that the light emission intensity L is not more than the upper limit value Lp. Accordingly, it is possible to avoid any exertion of the damage which would deform the recording medium 10, by providing the upper limit value for the light emission intensity L.
Next, a printer 1 according to a second embodiment will be explained with reference to
In the first embodiment described above, if the length in the conveying direction of the ink-jet head 42 is larger than the length in the conveying direction of the image recording range W (S4: YES), the recording medium 10 is conveyed in the conveying direction (S5) so that the central axis C1 in the conveying direction of the image recording range W is opposed, in the upward-downward direction, to the central axis C2 in the conveying direction of the ink-jet head 42. In this context, an image is recorded on each of a plurality of recording media 10 having the same shape, and the length in the conveying direction of the image recording range W on the surface of each of the recording media 10 is smaller than the ink-jet head 42 in some cases. In this situation, if the conveyance process (S5) of the first embodiment described above is performed so that the central axis C1 is opposed to the central axis C2 in the upward-downward direction in relation to each of the recording media 10, the respective distances r between the respective areas in the image recording area W and the radiation head 43 are identical in relation to the plurality of recording media 10. In this procedure, in the ray radiation process, the control is performed so that the light emission intensity L is intensified for the lamp chip 48 disposed at the position opposed in the upward-downward direction to the area having the long distance r. Therefore, in the first embodiment described above, when the image is recorded on each of the plurality of recording media 10, the same lamp chips 48 having the strong light emission intensities L and the same lamp chips 48 having the weak light emission intensities L, which are included in the plurality of lamp chips 48, are always used. The degree of deterioration of the lamp chip 48 having the strong light emission intensity L is larger than that of the lamp chip 48 having the weak light emission intensity L. Therefore, the degrees of deterioration are scattered or dispersed among the respective lamp chips 48.
In view of the above, in the second embodiment, a conveyance process is executed, which makes it possible to obtain a uniform degree of deterioration of the plurality of lamp chips 48 when an image is recorded on a plurality of recording media 70a, 70b, 70c having the same shape in which the length in the conveying direction of the image recording range W is smaller than the length in the conveying direction of the ink-jet head 42. An explanation will be made below with reference to a flow chart shown in
In this embodiment, as shown in
At first, the image data of the image to be recorded on the recording medium 70 (70a, 70b, 70c) is supplied to the printer 1 on the basis of the operation of PC 20 performed by a user. The image data is temporarily stored in RAM 83. Subsequently, the control panel 6 or the USB interface 70 receives the shape data of the recording medium 70 (Step S21). The received shape data of the recording medium 70 is temporarily stored in RAM 83. After that, the control unit 8 executes the distance acquiring process (Step S22) in the same manner as the first embodiment described above.
Subsequently, as shown in
After that, the control unit 8 executes the liquid discharge process (Step S24) for discharging the inks from the nozzles 46 of the ink-jet head 42 during the outward movement directed from the left side to the right side in the scanning direction of the carriage 41, in the same manner as in the first embodiment described above. Further, the control unit 8 executes the ray radiation process (Step S25) for radiating the ultraviolet ray from the lamp chips 48 of the radiation head 43 immediately after the discharge of the inks from the nozzles 46 during the outward movement directed from the left side to the right side in the scanning direction of the carriage 41, in the same manner as in the first embodiment described above. The image is recorded on the image recording range W of the recording medium 70a by means of the liquid discharge process (S24) and the ray radiation process (S25).
Subsequently, the control unit 8 judges whether or not the recording is terminated for the image relevant to the image data stored in RAM 83 in relation to all of the recording media 70a, 70b, 70c placed on the upper surface of the platen 2.
If it is judged that the recording of the image is not terminated for all of the recording media 70a, 70b, 70c (S26: NO), the control unit 8 executes the conveyance process (Step S27) for conveying the respective recording media 70a, 70b, 70c in the conveying direction so that the image recording range W of the recording medium 70b is included in the conveying direction by the ink-jet head 42.
In this procedure, the positional relationship in the conveying direction between the recording medium 70 and the radiation head 43 differs between the ray radiation process to be executed before the conveyance process of Step S27 and the ray radiation process to be executed after the conveyance process of Step S27. Specifically, when the ray radiation process is performed for the recording medium 70a (example of the first recording medium), as shown in
Note that if the conveyance process is further executed thereafter, the positional relationships in the conveying direction between the respective recording media 70a, 70b, 70c and the radiation head 43 are allowed to mutually differ in the ray radiation process to be performed for the image recording range W of the recording medium 70c.
If it is judged that the image recording is terminated for all of the recording media 70a, 70b, 70c (S26: YES), the control unit 8 executes the discharge process (Step S28) for conveying all of the recording media 70a, 70b, 70c to the positions at which all of the recording media 70a, 70b, 70c can be taken out from the opening 20. According to the above, the operation is terminated to record the image on the three recording media 70a, 70b, 70c by the printer 1 according to the second embodiment.
The lamp chip 48, in which the light emission intensity L is intensified, has the large degree of deterioration as compared with the lamp chip 48 in which the light emission intensity L is weakened. If the degrees of deterioration of the lamp chips 48 are scattered or dispersed, it is difficult to perform the adjustment to the light emission intensity L required to cure the inks. In such a situation, it is impossible to sufficiently secure the quality of the recorded image. In the second embodiment, the distances between the respective areas of the image recording range W and the radiation head 43 differ for the recording media 70a, 70b, 70c respectively. Therefore, when the image is recorded on the three recording media 70a, 70b, 70c respectively, the lamp chips 48 having the strong light emission intensities L and the lamp chips 48 having the weak light emission intensities L, which are included in the plurality of lamp chips 48, are distinct from each other respectively. Accordingly, it is possible to obtain the uniform degree of deterioration of the lamp chips 48. Therefore, it is easy to adjust the light emission intensity L, and it is consequently possible to obtain a long service life of the radiation head 43.
Next, a printer 1 according to a third embodiment will be explained with reference to
In the third embodiment, as shown in
In the third embodiment, the control unit 8 conveys the recording medium 80 in the conveying direction in the conveyance process so that the areas w11 and w18 are opposed to the high intensity lamp chips 148b in the upward-downward direction in the ray radiation process to be executed next to the conveyance process. Each of the areas w11 and w18 has the distance r (the maximum distance rm) that is the longest among that of the plurality of areas w11 to w18 disposed within the image recording range W of the recording media 80. After that, the control unit 8 executes the liquid discharge process and the ray radiation process in the same manner as in the first embodiment and the second embodiment described above.
According to the third embodiment, the areas (w11 and w18), in which the distance r is the maximum distance rm, are irradiated with the high intensity lamp chips 148b. Therefore, it is unnecessary to supply any excessive current from the circuit in order to increase the light emission intensity of the ultraviolet ray. Accordingly, the reduction in the electric power consumption is realized. Further, it is possible to more uniformize the overall electric power consumption amount of the lamp chips 148. Therefore, it is possible to suppress the scattering or dispersion of the secular deterioration of the respective lamp chips 148.
Preferred embodiments of the present disclosure have been explained above. However, the present disclosure is not limited to the exemplary embodiments. It is possible to make various changes within the scope defined in claims.
In the embodiment described above, the control unit 8 acquires the distance r in the distance acquiring process on the basis of the image data stored in RAM 83 and the shape data of the recording medium 10. However, the printer 1 may be provided with a sensor for detecting the distance r between each of the areas w1 to w8 of the image recording range W and the radiation head 43. The control unit 8 may acquire the distance r in the distance acquiring process on the basis of a measured value of the sensor. In this case, the sensor and the control unit 8 are electrically connected to one another.
In the embodiment described above, the recording medium 10 has the columnar shape. However, the recording medium 10 may be any medium provided that the medium has a three-dimensional shape having a shape of the three-dimensional shape. For example, if the recording medium 10 has a region in which cross-sectional shapes orthogonal to one direction are identical with each other (region in which cross-sectional shapes orthogonal to one direction are constant), for example, such that the recording medium 10 partially has a columnar shape, then the recording medium 10 is preferably placed on the upper surface of the platen 2 so that one direction is coincident with the scanning direction. In this case, the control unit 8 adjusts the light emission intensities L of the plurality of lamp chips 48 for each of the lamp chip arrays 53 in the ray radiation process. Further, if the recording medium 10 does not have any region in which cross-sectional shapes orthogonal to one direction are identical with each other, then no problem arises even if the recording medium 10 is placed on the upper surface of the platen 2 in any direction. Note that if the recording medium 10 has any three-dimensional shape other than the columnar shape, the shape data of the recording medium 10 to be received may be as follows in Step S1 or Step S21 in the embodiment described above. That is, for example, in the case of a prism or polygonal pillar shape, the shape data may be the length of a diagonal line. In the case of any complicated three-dimensional shape, the shape data may be three-dimensional coordinate data to indicate relative positions of respective areas defined on the surface of the recording medium 10.
In the embodiment described above, the lamp chip arrays 53 are aligned in the conveying direction. However, the lamp chip arrays 53 may be aligned in the scanning direction. In this case, the control unit 8 acquires the distances r in the upward-downward direction to the lower surface of the radiation head 43 from the respective areas w1 to w8 obtained by partitioning or segmenting the image recording range W of the recording medium 10 in the left-right direction in the distance acquiring process. Then, the control unit 8 adjusts the light emission intensities L of the lamp chips 48 for each of the lamp chip arrays 53 in the ray radiation process so that the longer the distance r is, the stronger the light emission intensity L is for the lamp chip 48 disposed at the position opposed in the upward-downward direction to the area having the distance r of the respective areas w1 to w8 aligned in the left-right direction. Further, the control unit 8 may adjust the light emission intensities L of the lamp chips 48 for each of the lamp chips 48 in the ray radiation process.
In the embodiment described above, the control unit 8 executes the ray radiation process during the outward movement directed from the left side to the right side of the carriage 41. However, the control unit 8 may execute the ray radiation process during both of the outward movement directed from the left side to the right side of the carriage 41 and the homeward movement (return movement) directed from the right side to the left side. Accordingly, it is possible to more reliably cure the inks landed on the image recording range W on the surface of the recording medium 10. Further, the ultraviolet ray is radiated during the outward movement and during the homeward movement. Therefore, the ultraviolet ray is radiated onto the inks for a longer time as compared with when the ultraviolet ray is radiated during only the outward movement. On this account, it is possible to weaken the light emission intensity L required to cure the inks. It is possible to suppress the secular deterioration of the plurality of lamp chips 48.
In the embodiment described above, the radiation head 43 is arranged on the left side in the left-right direction of the ink-jet head 42. However, the radiation heads 43 may be arranged on the both sides in the scanning direction of the ink-jet head 42. In this case, the control unit 8 can execute the liquid discharge process and the ray radiation process during both of the outward movement and the homeward movement of the carriage 41 respectively.
In the first embodiment described above, the control unit 8 conveys the recording medium 10 in the conveying direction in the conveyance process of Step S5 so that the central axis C1 of the image recording range W and the central axis C2 of the ink-jet head 42 are opposed, in the upward-downward direction, each other in the liquid discharge process (S6) to be executed next. However, it is also allowable for the control unit 8 that the central axis C1 and the central axis C2 are not opposed each other in the upward-downward direction. In this case, the control unit 8 simply conveys the recording medium 10 in the conveying direction in the liquid discharge process (S6) to be executed next so that the ink-jet head 42 includes the image recording range W of the recording medium 10 in the conveying direction.
In the embodiment described above, the printer 1 is the serial printer including the carriage 41 on which the ink-jet head 42 and the radiation head 43 are carried and which is reciprocatively movable in the scanning direction. However, the printer 1 may be a line head printer comprising a fixed ink-jet head which has a length that is equal to or not less than the width in the scanning direction of the recording medium 10, and a radiation head which is fixed on the upstream side or the downstream side of the ink-jet head in the conveying direction. The inks are discharged from the fixed ink-jet head, while conveying the recording medium 10 in the conveying direction. Further, the ultraviolet ray is radiated from the radiation head, and thus the image is recorded. Note that in this case, the conveying mechanism for conveying the recording medium 10 corresponds to the movement mechanism of the present disclosure.
In the second embodiment described above, the image is recorded on the three recording media 70 having the same shape simultaneously placed on the upper surface of the platen 2. However, the image may be recorded on four or more recording media 70 having the same shape simultaneously placed on the upper surface of the platen 2 respectively. In this case, it is preferable that the positional relationships in the conveying direction between the respective recording media 70 and the radiation head 43 are different from each other in the ray radiation process performed for the image recording ranges W of the four or more recording media 70, in the conveyance process to be executed a plurality of times.
In the third embodiment described above, the high intensity lamp chips 148b are arranged at the front end and the back end in the front-back direction. However, the high intensity lamp chips 148b may be arranged at any positions.
In the first embodiment described above, the control unit 8 determines the upper limit value Lp of the light emission intensity L common to all of the lamp chips 48 in the upper limit value determining process so that the maximum surface temperature Km of the respective estimated surface temperatures K of the respective areas w1 to w8 of the recording medium 10 is not more than the predetermined value Kp. However, the control unit 8 may determine the upper limit value Lp of the light emission intensity L for each of the plurality of lamp chips 48 corresponding to each of the areas w1 to w8 so that the maximum surface temperature Km of each of the areas w1 to w8 of the recording medium 10 is not more than the predetermined value Kp. Accordingly, it is possible to hardly cause any insufficient curing of the ultraviolet curable inks while suppressing the damage which would be otherwise caused by any excessive ultraviolet ray radiation onto the recording medium 10.
In the embodiment described above, the printer has been explained, which uses the ultraviolet curable ink that is curable by being irradiated with the ultraviolet ray. However, the ink is not limited to the ultraviolet curable ink, which may be any photocurable ink. Further, there is no limitation to the ink. It is also allowable to use any photocurable liquid.
Note that all of the embodiments and the modified embodiments described above may be combined with each other unless they mutually exclude their combination partners.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2020-058239 | Mar 2020 | JP | national |
| Number | Date | Country |
|---|---|---|
| 2471376 | Dec 2010 | GB |
| 2005-313445 | Nov 2005 | JP |
| 2010-94882 | Apr 2010 | JP |
| 2011-5726 | Jan 2011 | JP |
| 2017-144641 | Aug 2017 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20210300074 A1 | Sep 2021 | US |
