The present application is based on, and claims priority from, JP Application Serial Number 2018-135435, filed Jul. 19, 2018, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid discharge device.
A liquid discharge device discharges from a nozzle liquid such as ink stored in a storage chamber. In the liquid discharge device, pressure variation in the storage chamber may affect discharge of the liquid from the nozzle. A liquid discharge device described in JP-A-2015-057315 has a storage chamber having walling partially formed by a flexible film. The pressure variation in the storage chamber is absorbed by deformation of the flexible film. This liquid discharge device has a space that accommodates the deformation of the flexible film on a side of the flexible film opposite the storage chamber. The space is defined by a support having an opening and a lid bonded to the support by an adhesive so as to cover the opening.
In order to more firmly bond the lid and the support to each other, there is contemplated a structure in which the sizes of surfaces of the lid and the support that face each other are increased, more specifically, the sizes of the surfaces where the adhesive is applied are increased. However, when the sizes of the surfaces of the lid and the support facing each other are increased, for example, a gap is likely to be formed between the lid and the support due to, for example, distortion of the facing surfaces or the like. When such a gap is formed, there is a problem in that clogging of the nozzle or other troubles are likely to occur because of an increase in viscosity of the liquid resulting from evaporation of water in the storage chamber through this gap and the flexible film.
To address the above-described problem, according to an aspect of the present disclosure, a liquid discharge device includes a channel member, a nozzle plate, a flexible film, a support, and a lid. The channel member has a storage chamber that stores liquid. The nozzle plate has a nozzle through which the liquid stored in the storage chamber is discharged. The flexible film forms part of walling of the storage chamber. The support has an opening that surrounds a space where the flexible film is exposed at a side of the flexible film opposite the storage chamber. The lid is bonded, by an adhesive, to a surface of the support on a side of the support opposite the flexible film so as to cover the opening. In the surface of the support, a groove is provided at a position opposite the nozzle with the space interposed therebetween. The adhesive is also disposed in the groove.
The liquid discharge device 10 includes a controller 12, a transport mechanism 15, a carriage 18, and a liquid discharge head 20. The controller 12 includes, for example, a processing circuit such as a central processing unit (CPU) or a field programmable gate array (FPGA) and a storage circuit such as semiconductor memory. The controller 12 controls the elements of the liquid discharge device 10 in a centralized manner. The transport mechanism 15 transports the medium 11 in the Y direction under the control of the controller 12. The Y direction is an example of a first axis.
The liquid discharge head 20 is mounted in the carriage 18. Although a single liquid discharge head 20 is mounted in the carriage 18 in the example illustrated in
The liquid discharge head 20 discharges the ink supplied from the liquid container 14 from a plurality of nozzles N to the medium 11 under the control of the controller 12. When the liquid discharge head 20 discharges the ink to the medium 11 in parallel with transportation of the medium 11 performed by the transport mechanism 15 and repetitive reciprocation of the carriage 18, a desired image is formed on the surface of the medium 11. A direction perpendicular to the X-Y plane is represented as the Z direction. A direction in which the ink is discharged by the liquid discharge head 20 corresponds to the Z direction. The X-Y plane is parallel to, for example, the surface of the medium 11.
As exemplified in
As exemplified in
The nozzle plate 62 is a plate-shaped member in which the plurality of nozzles N are provided. The nozzle plate 62 is provided on the surface of the channel member 32 on the positive side in the Z direction. Each of the plurality of nozzles N is a circular through hole that allows the ink passing therethrough. The plurality of nozzles N included in the first row L1 and the plurality of nozzles N included in the second row L2 are provided in the nozzle plate 62. The nozzle plate 62 is manufactured by processing a silicon (Si) monocrystalline substrate, utilizing, for example, a semiconductor manufacturing technique, examples of which include processing techniques such as dry etching and a wet etching. For the manufacture of the nozzle plate 62, any known material and manufacturing method can be used.
As exemplified in
The pressure chamber substrate 382 illustrated in
The vibrating plate 384 is a plate-shaped member that can elastically vibrate. The vibrating plate 384 is formed by, for example, stacking an elastic film formed of an elastic material such as silicon dioxide (SiO2) and an insulating film formed of an insulating material such as zirconium dioxide (ZrO2). Part or the entirety of the vibrating plate 384 may be integrally formed with the pressure chamber substrate 382 by selectively removing part of a plate-shaped member, along the thickness axis, having a predetermined thickness in regions corresponding to the pressure chambers C.
As can be understood from
A plurality of piezoelectric elements 385 are formed for each of the first row L1 and the second row L2 on the surface of the side of the vibrating plate 384 opposite the pressure chambers C so as to correspond to the different nozzles N. Each of the piezoelectric elements 385 is a driver element that is deformed when a drive signal is supplied thereto.
Each of the piezoelectric elements 385 is a laminate in which a piezoelectric layer is interposed between two electrodes facing each other. One of the two electrodes facing each other is a common electrode that is formed on the surface of the side of the vibrating plate 384 opposite the pressure chambers C and associated with the plurality of continuously arranged piezoelectric elements 385. A predetermined reference voltage is supplied to the common electrode. The other of the two electrodes facing each other is an individual electrode formed for each of the piezoelectric elements 385. A drive signal that deforms the piezoelectric element 385 is supplied to each of a plurality of the individual electrodes.
A part where the two electrodes facing each other and the piezoelectric layer overlap in a plan view seen in the Z direction functions as the piezoelectric element 385. When the vibrating plate 384 vibrates in accordance with deformation of the piezoelectric element 385, the pressure of the ink in the pressure chamber C varies. This causes the ink filled in the pressure chamber C to be discharged to the outside through the communication channel 326 and the nozzle N. It is noted that the positional relationship between the two electrodes facing each other may be reversed, or both of the two electrodes included in the piezoelectric element 385 may be individual electrodes.
Similarly to the storage chambers 34 of the channel member 32, the case member 40 stores the ink supplied to the plurality of pressure chamber C. As exemplified in
As exemplified in
The flexible film 52 is a film-shaped flexible member. The flexible film 52 is formed of, for example, polyphenylenesulfide (PPS), aromatic polyamide (aramid), or the like. The flexible film 52 is thick in the Z direction. The flexible film 52 has a flexible-film opening 522 for exposing the nozzle plate 62. The flexible film 52 is disposed on the surface of the side of the channel member 32 opposite the case member 40 such that the nozzle plate 62 is exposed from the flexible-film opening 522. The flexible film 52 forms the part of the walling of the storage chamber 34 for each of the first row L1 and the second row L2.
In the example illustrated in
The support plate 54 is formed of, for example, a metal such as stainless steel (SUS). The support plate 54 has flexible-film exposure openings 541 for exposing walling flexible films 52a. The walling flexible films 52a are portions of the flexible film 52 that each form the part of the walling of the storage chamber 34. The support plate 54 also has a nozzle-plate exposure opening 542 for exposing the nozzle plate 62. The support plate 54 is provided on the surface of the side of the flexible film 52 opposite the storage chambers 34 such that the walling flexible films 52a are exposed from the flexible-film exposure openings 541 and the nozzle plate 62 is exposed from the nozzle-plate exposure opening 542.
As exemplified in
As exemplified in
Since the spaces SG are provided, the walling flexible films 52a are likely to vary in accordance with the pressure variation of the ink in the storage chambers 34 compared to a structure where the spaces SG are not provided. Furthermore, covering the spaces SG by the lid 56 can prevent damage to walling flexible films 52a, which are exposed in the spaces SG, caused by contact of the walling flexible films 52a with another member.
The spaces SG each communicate with at least two of first to fourth external communication openings HA1 to HA4 that communicate with the outside of the liquid discharge head 20. Thus, air can move between the spaces SG and the outside of the liquid discharge head 20 in accordance with the variation of the walling flexible films 52a, and accordingly, movement of the walling flexible films 52a is facilitated.
As exemplified in
Since the adhesive 57 flows into the grooves 54b, compared to a structure in which grooves 54b are not provided, the area by which the adhesive 57 and the support plate 54 are in contact with each other increases, and further, an anchor effect is produced by the adhesive 57 flowing into the grooves 54b. Thus, the strength of bonding between the lid 56 and the support plate 54 can be increased. Accordingly, it is not required, for increasing the strength of bonding between the lid 56 and the support plate 54, to increase the sizes of a facing surface of the lid 56 and a facing surface of the support plate 54 where the lid 56 and the support plate 54 face each other. This can suppress formation of a gap between the lid 56 and the support plate 54 due to distortion or the like of the facing surfaces caused by the increase the sizes of the facing surfaces of the lid 56 and the support plate 54. Thus, the occurrences of clogging of the nozzles N or other troubles due to an increase in viscosity of the ink resulting from evaporation of water in the storage chambers 34 through the gap as described above and the flexible film 52 can be suppressed.
In the support plate 54, each of the grooves 54b is provided at a position opposite the nozzles N with a corresponding one of the space SG interposed therebetween. Thus, for example, even when the adhesive 57 flows into only part of one or each of the grooves 54b and part of the adhesive 57 spills from a space between the support plate 54 and the lid 56, the adhesive 57 having spilled is unlikely to reach the nozzles N. Thus, clogging of the nozzles N or other troubles caused by the adhesive 57 can be suppressed.
Although the grooves 54b penetrate through the support plate 54 in the example illustrated in
As exemplified in
The shape of the grooves 54b is not limited to the shape illustrated in
As exemplified in
In contrast, as exemplified in
As exemplified in
In a plan view seen in the Z direction, the first external communication opening HA′ is located on the positive side in the Y direction relative to one end SG1, which is an end of one of the spaces SG corresponding to the first row L1, on the positive side in the Y direction. As exemplified in
In a plan view seen in the Z direction, the second external communication opening HA2 is located on the negative side in the Y direction relative to another end SG2, which is an end of the space SG corresponding to the first row L1, on the negative side in the Y direction. As exemplified in
The first communication passage 5441, the second communication passage 5442, and the first and second external communication openings HA′, HA2 in the support plate 54 are, together with the space SG corresponding to the first row L1, surrounded by one of the flexible-film exposure openings 541 corresponding to the first row L1.
In a plan view seen in the Z direction, the third external communication opening HA3 is located on the positive side in the Y direction relative to one end SG3, which is an end of one of the spaces SG corresponding to the second row L2, on the positive side in the Y direction. As exemplified in
In a plan view seen in the Z direction, the fourth external communication opening HA4 is located on the negative side in the Y direction relative to another end SG4, which is an end of the space SG corresponding to the second row L2, on the negative side in the Y direction. As exemplified in
The first passage 5443, the second passage 5444, and the third and fourth external communication openings HA3, HA4 in the support plate 54 are, together with the space SG corresponding to the second row L2, surrounded by one of the flexible-film exposure openings 541 corresponding to the second row L2.
As exemplified in
As exemplified in
When both of the smallest width of the first region 52a1 and the smallest width of the second region 52a2 are excessively small, a smallest width portion of each of the first region 52a1 and the second region 52a2 is unlikely to be bent. This causes a first problem in that the pressure variation in the storage chamber 34 is unlikely to be absorbed by variation of the walling flexible film 52a.
In contrast, when both of the smallest width of the first region 52a1 and the smallest width of the second region 52a2 are excessively large, the walling flexible film 52a is largely bent. This causes a second problem in that the flexible film 52 is easily removed from the channel member 32.
According to the present embodiment, the occurrences of a situation in which both of the smallest width of the first region 52a1 and the smallest width of the second region 52a2 are excessively small or excessively large can be suppressed. Accordingly, the occurrences of the first and second problems can be avoided.
Furthermore, the smallest width of the first region 52a1 is larger than the smallest width of the second region 52a2. Thus, the water in the ink evaporates more easily in the smallest width portion of the first region 52a1 than in the smallest width portion of the second region 52a2. In addition, the air easily moves between the outside of the liquid discharge head 20 and the space SG. Thus, the water evaporating from the first region 52a1 is easily discharged to the outside of the liquid discharge head 20.
As exemplified in
Next, a second embodiment is described. In exemplifications described below, elements having similar functions to those of the first embodiment are denoted by the reference signs used for the first embodiment, thereby appropriately omitting detailed description.
According to the present embodiment, a plurality of projections projecting from the walling flexible films 52a toward the lid 56 are used as the regulating members 545. The regulating members 545 are secured to the walling flexible films 52a by an adhesive. As exemplified in
According to the second embodiment, the regulating members 545 are provided. This can suppress the occurrences of failure in which the walling flexible films 52a are bent toward the lid 56 more largely than required, resulting in removal of the flexible film 52 from the channel member 32.
When dust or the like is attracted to the regulating members 545, there occurs a problem in that flow of the air in the spaces SG becomes poor, and the walling flexible films 52a are unlikely to be bent. However, since the regulating members 545 are provided at positions separated from the support plate 54, the air can pass through both sides of the regulating members 545. Accordingly, attraction of dust or the like to the regulating members 545 can be reduced, and a situation in which the walling flexible films 52a are unlikely to be bent can be suppressed.
The regulating members 545 may be secured by an adhesive to the lid 56 instead of being secured to the walling flexible films 52a. Furthermore, the number, positions, and shape of the regulating members 545 can be appropriately changed. For example, the length of the regulating members 545 in the Z direction may be smaller than the length of the support plate 54 in the Z direction, that is, the thickness of the support plate 54.
Next, a third embodiment is described.
Hereinafter, in the case where it is not required to distinguish the first liquid discharge head 20a, the second liquid discharge head 20b, the third liquid discharge head 20c, and the fourth liquid discharge head 20d from one another, each of the first to fourth liquid discharge heads 20a to 20d is referred to as “liquid discharge head 20e”.
The structure of the liquid discharge heads 20e is the same as the structure of the liquid discharge head 20 according to the second embodiment with the lid 56 removed. The liquid discharge heads 20e discharge, for example, inks of different colors. The flexible-film exposure openings 541 of the liquid discharge heads 20e are covered with a common lid 56a used in common for the liquid discharge heads 20e. The common lid 56a is an example of a lid.
The first liquid discharge head 20a and the fourth liquid discharge head 20d are in such a positional relationship that the first liquid discharge head 20a and the fourth liquid discharge head 20d are arranged point symmetrically with each other. Specifically, in a plan view seen in the Z direction, the first liquid discharge head 20a and the fourth liquid discharge head 20d are arranged point symmetrically with each other about a center D of a circumscribed circle that circumscribes the common lid 56a. Furthermore, the second liquid discharge head 20b and the third liquid discharge head 20c are arranged point symmetrically with each other about the center D.
As exemplified in
Instead, when seen in the X direction, the first region 52a1 of the first liquid discharge head 20a and the second region 52a2 of the fourth liquid discharge head 20d may partially overlap, and the second region 52a2 of the first liquid discharge head 20a and the first region 52a1 of the fourth liquid discharge head 20d may partially overlap. For example, the first liquid discharge head 20a and the second liquid discharge head 20b may be offset in the Y direction from the third liquid discharge head 20c and the fourth liquid discharge head 20d.
As exemplified in
According to the present embodiment, when seen in the X direction, at least part of the first region 52a1 of the first liquid discharge head 20a and at least part of the second region 52a2 of the fourth liquid discharge head 20d overlap, and at least part of the second region 52a2 of the first liquid discharge head 20a and at least part of the first region 52a1 of the fourth liquid discharge head 20d overlap.
Thus, portions having low stiffness can be varied in the Y direction among the support plates 54, and accordingly, nonuniformity of the head unit 21 in stiffness can be reduced. This can suppress bending of the head unit 21 caused by nonuniformity in stiffness of the head unit 21, and further, suppress bending of the nozzle plate 62. Thus, reduction of accuracy of landing positions of the ink due to such bending can be suppressed.
Here, the following elements that correspond to the first row L1 of the first liquid discharge head 20a respectively exemplify a first storage chamber, a first flexible film, a first flexible region, a second flexible region, a first space, and a first opening: the storage chamber 34, the walling flexible film 52a, the first region 52a1, the second region 52a2, the space SG, and the flexible-film exposure opening 541. The channel member 32 and the support plate 54 of the first liquid discharge head 20a respectively exemplify a first channel member and a first support. The following elements that correspond to the first row L1 of the fourth liquid discharge head 20d respectively exemplify a second storage chamber beside the first storage chamber along the second axis, a second flexible film, a second space, a second opening, a third communication passage, a fourth communication passage, a third flexible region, and a fourth flexible region: the storage chamber 34, the walling flexible film 52a, the space SG, the flexible-film exposure opening 541, the first communication passage 5441 with which the space SG communicates, the second communication passage 5442 with which the space SG communicates, the first region 52a1, and the second region 52a2. The channel member 32 and the support plate 54 of the fourth liquid discharge head 20d respectively exemplify a second channel member and a second support. It is sufficient that two or more liquid discharge heads 20e be mounted on the head unit 21.
The above-described embodiments can be varied in a variety of manners. Specific forms applicable to the embodiments are exemplified as follows. Two or more of the forms arbitrarily selected from among the following exemplifications can be appropriately combined as long as no conflict occurs between the selected two or more forms.
1. The driver element that discharges the liquid contained in the pressure chamber C from the nozzle N is not limited to the piezoelectric element 385 exemplified for the embodiments. For example, a heating element that generates heat so as to generate bubbles in the pressure chamber C for variation of the pressure may be used as the driver element. As can be understood from the above-described exemplifications, the driver element is generally represented as an element that ejects the liquid contained in the pressure chamber C from the nozzle N, and typically, as an element that applies pressure to the inside of the pressure chamber C. Here, the driver element may be operated in any method, for example, a piezoelectric method or a heating method and may have any specific structure.
2. Although a serial scan liquid discharge device 10 in which the carriage 18 on which the liquid discharge head 20 is mounted reciprocates has been described according to the above-described embodiments, the present disclosure can be applied also to a line scan liquid discharge device in which the plurality of nozzles N are distributed throughout the width of the medium 11.
3. The liquid discharge device 10 exemplified according to the above-described embodiments can be used for any of a variety of apparatuses such as facsimile machines and copiers other than apparatuses dedicated to printing. Furthermore, application of the liquid discharge device 10 is not limited to printing. For example, a liquid discharge device that discharges a solution of colorant is used as any of manufacturing devices that form color filters of liquid crystal displays. Furthermore, a liquid discharge device that discharges a solution of a conductive material is used as any of manufacturing devices that form wiring or electrodes of wiring substrates. Furthermore, a liquid discharge device that discharges a solution of biological organic matter is used as, for example, any of manufacturing devices that fabricate biochips.
Number | Date | Country | Kind |
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2018-135435 | Jul 2018 | JP | national |