The disclosed embodiments relate to a liquid discharge head and a recording apparatus.
Known printing apparatuses include inkjet printers and inkjet plotters that utilize an inkjet recording method. An inkjet printing apparatus is installed with a liquid discharge head for discharging a liquid.
The liquid discharge head includes a flow channel member having a plurality of discharge holes, and a supply member connected to the flow channel member. Of these, the supply member includes a supply flow channel and a reservoir that stores liquid from the supply flow channel, and has a flow channel configuration for supplying the liquid to the reservoir from a direction intersecting with a direction in which gravity acts (see, for example, Patent Literature 1).
Unfortunately, in the known liquid discharge head as described above, when bubbles are mixed in the supply flow channel, the bubbles may remain in the supply flow channel due to a difference in the direction of buoyancy acting on the bubbles and the direction in which the liquid is supplied to the reservoir. The bubbles remaining in the supply flow channel may hinder the flow of liquid, resulting in insufficient supply of liquid to the reservoir.
An aspect of an embodiment of the present invention has been made in view of the above, and an object of the present invention is to provide a liquid discharge head and a recording apparatus capable of preventing insufficient supply of liquid to a reservoir.
A liquid discharge head according to an aspect of the present invention includes: a flow channel member including a first surface and a second surface located opposite to the first surface; a pressing unit located on the first surface; and a supply member connected to the flow channel member. The flow channel member includes a plurality of discharge holes located in the second surface. The supply member includes, in this order from an upstream side, a first supply flow channel; a first connection flow channel connected to the first supply flow channel; and a reservoir connected to the first connection flow channel. The first connection flow channel is connected to the second surface side of the reservoir.
A recording apparatus according to an aspect of the present invention includes: a flow channel member including a first surface and a second surface located opposite to the first surface; a pressing unit located on the first surface; and a supply member connected to the flow channel member. The flow channel member includes a plurality of discharge holes located in the second surface. The supply member includes, in this order from an upstream side, a first supply flow channel; a first connection flow channel connected to the first supply flow channel; and a reservoir connected to the first connection flow channel. The first connection flow channel includes: a liquid discharge head connected to the second surface side of the reservoir; a conveying unit configured to convey a recording medium to the liquid discharge head; and a control unit configured to control the liquid discharge head.
According to one aspect of an embodiment of the present invention, insufficient supply of liquid to the reservoir can be prevented.
Embodiments of a liquid discharge head and a recording apparatus disclosed in the present application will be described in detail below with reference to the accompanying drawings. Note that the present invention is not limited by the embodiments described below.
First, with reference to
As illustrated in
The printer 1 includes a control unit 14 that controls the paper feed roller 2, the guide rollers 3, the applicator 4, the head case 5, the plurality of conveying rollers 6, the plurality of frames 7, the plurality of liquid discharge heads 8, the conveying rollers 9, the dryer 10, the conveying rollers 11, the sensor unit 12, and the collection roller 13.
The printer 1 records an image and characters on a printing sheet P by causing droplets to land on the printing sheet P. The printing sheet P is an example of a recording medium. The printing sheet P is rolled on the paper feed roller 2 prior to use. In this state, the printer 1 conveys the printing sheet P from the paper feed roller 2 to the inside of the head case 5 via the guide rollers 3 and the applicator 4.
The applicator 4 uniformly applies a coating agent over the printing sheet P. With surface treatment thus performed on the printing sheet P, the printing quality of the printer 1 can be improved.
The head case 5 houses the plurality of conveying rollers 6, the plurality of frames 7, and the plurality of liquid discharge heads 8. The inside of the head case 5 is formed with a space separated from the outside except for a part connected to the outside such as parts where the printing sheet P enters and exits.
If necessary, the control unit 14 controls at least one of controllable factors of the internal space of the head case 5, such as the temperature, the humidity, and barometric pressure. The conveying rollers 6 convey the printing sheet P to the vicinity of the liquid discharge heads 8, inside the head case 5.
The frame 7 is a rectangular flat plate, and is positioned above and close to the printing sheet P conveyed by the conveying rollers 6. As illustrated in
Liquid, which is ink for example, is supplied to the liquid discharge heads 8 from a liquid tank (not illustrated). The liquid discharge heads 8 discharge the liquid supplied from the liquid tank.
The control unit 14 controls the liquid discharge heads 8 based on data of an image, characters, and the like to discharge the liquid toward the printing sheet P. The distance between each liquid discharge head 8 and the printing sheet P is, for example, approximately 0.5 mm to 20 mm.
The liquid discharge heads 8 are fixed to the frame 7. The liquid discharge heads 8 are positioned such that the longitudinal direction of the liquid discharge heads 8 is orthogonal to the conveyance direction of the printing sheet P.
That is, the printer 1 according to the embodiment is what is known as a line printer with the liquid discharge heads 8 fixed inside the printer 1. Note that the printer 1 according to the embodiment is not limited to a line printer and may also be what is known as a serial printer.
The serial printer is a printer employing a method of alternately performing operations of recording while moving the liquid discharge heads 8 in a manner such as reciprocation in a direction intersecting (e.g., substantially orthogonal to) the conveyance direction of the printing sheet P, and conveying the printing sheet P.
As illustrated in
The plurality of liquid discharge heads 8 positioned in one frame 7 form a head group 8A. Four head groups 8A are positioned along the conveyance direction of the printing sheet P. The liquid discharge heads 8 belonging to the same head group 8A are supplied with ink of the same color. As a result, the printer 1 can perform printing with four colors of ink using the four head groups 8A.
The colors of the ink discharged from the respective head groups 8A are, for example, magenta (M), yellow (Y), cyan (C), and black (K). The control unit 14 can print a color image on the printing sheet P by controlling each of the head groups 8A to discharge the plurality of colors of ink onto the printing sheet P.
Note that a surface treatment may be performed on the printing sheet P, by discharging a coating agent from the liquid discharge head 8 onto the printing sheet P.
Furthermore, the number of the liquid discharge heads 8 included in one head group 8A and the number of the head groups 8A provided in the printer 1 can be changed as appropriate in accordance with printing targets and printing conditions. For example, if the color to be printed on the printing sheet P is a single color and the range of the printing can be covered by a single liquid discharge head 8, only a single liquid discharge head 8 may be provided in the printer 1.
The printing sheet P thus subjected to the printing process inside the head case 5 is conveyed by the conveying rollers 9 to the outside of the head case 5, and passes through the inside of the dryer 10. The dryer 10 dries the printing sheet P after the printing process. The printing sheet P thus dried by the dryer 10 is conveyed by the conveying rollers 11 and then collected by the collection roller 13.
In the printer 1, by drying the printing sheet P with the dryer 10, it is possible to suppress bonding between the printing sheets P rolled while being overlapped with each other, and rubbing between undried liquid at the collection roller 13.
The sensor unit 12 includes a position sensor, a speed sensor, a temperature sensor, and the like. Based on information from the sensor unit 12, the control unit 14 can determine the state of each part of the printer 1 and control each part of the printer 1.
In the printer 1 described above, the printing sheet P is the printing target (i.e., the recording medium), but the printing target in the printer 1 is not limited to the printing sheet P, and a roll type fabric or the like may be the printing target.
Furthermore, instead of directly conveying the printing sheet P, the printer 1 may be mounted on a conveyor belt and then conveyed. If a conveyor belt is used, the printing target of the printer 1 can be flat paper, cut cloth, wood, tile, or the like.
Furthermore, the printer 1 may discharge a liquid containing electrically conductive particles from the liquid discharge head 8, to print a wiring pattern or the like of an electronic device. Furthermore, the printer 1 may discharge liquid containing a predetermined amount of liquid chemical agent or liquid containing the chemical agent from the liquid discharge head 8 onto a reaction vessel or the like to produce chemicals.
The printer 1 may also include a cleaning unit for cleaning the liquid discharge heads 8. The cleaning unit cleans the liquid discharge heads 8 by, for example, a wiping process or a capping process.
The wiping process is, for example, a process of removing liquid attached to a second surface 24b (see
The capping process is performed as follows, for example. First of all, a cap is provided to cover the second surface 24b of the flow channel member 24 which is an example of the portion onto which the liquid is discharged (this action is referred to as capping). As a result, a substantially sealed space is formed between the second surface 24b and the cap.
The discharge of liquid is then repeated in such a sealed space. As a result, liquid with a viscosity higher than that in the normal state, foreign matter, or the like clogging discharge holes 243 (see
Next, the configuration of the liquid discharge head 8 according to the embodiment will be described with reference to
As illustrated in
The flow channel member 24 of the head main body 20 has a substantially flat plate shape and includes a first surface 24a, which is one main surface, and the second surface 24b located on a side opposite to the first surface 24a. The first surface 24a has an opening 241a (see
A plurality of the discharge holes 243 (see
The piezoelectric actuator substrate 25 is located on the first surface 24a of the flow channel member 24. The piezoelectric actuator substrate 25 includes a plurality of the displaced elements 30 (see
Two signal transmission units 26 are electrically connected to the piezoelectric actuator substrate 25. Each signal transmission unit 26 includes a plurality of the drive integrated circuits (ICs) 27. Note that, in
The signal transmission unit 26 supplies a signal to each displaced element 30 of the piezoelectric actuator substrate 25. Examples of the signal transmission unit 26 include a flexible printed circuit (FPC) and the like.
The drive IC 27 is provided in the signal transmission unit 26. The drive IC 27 controls the driving of each displaced element 30 in the piezoelectric actuator substrate 25.
Note that the head main body 20 has a discharge surface from which the liquid is discharged and an opposite surface located on a side opposite to the discharge surface. In the following description, the discharge surface is described as the second surface 24b of the flow channel member 24 and the opposite surface is described as the first surface 24a of the flow channel member 24.
The supply member 21 is located on the opposite surface side of the head main body 20. The supply member 21 has a flow channel including a reservoir 43 (described later) therein (see
The circuit substrate 22 is provided in a standing manner on a surface on the side of the supply member 21 opposite to the head main body 20. A plurality of connectors 28 are located on an end portion of the circuit substrate 22 on the supply member 21 side. An end portion of the signal transmission unit 26 is housed in each connector 28.
A connector 29 used for power supply is located on an end portion of the circuit substrate 22 on a side opposite to the supply member 21. The circuit substrate 22 distributes current, supplied from the outside via the connector 29, to the connectors 28 to supply the current to the signal transmission unit 26.
The head cover 23 is located on the opposite surface side of the head main body 20 and covers the signal transmission unit 26 and the circuit substrate 22. Thus, the liquid discharge head 8 can seal the signal transmission unit 26 and the circuit substrate 22.
The head cover 23 includes an opening 23a. The connector 29 of the circuit substrate 22 is inserted through the opening 23a to be exposed to the outside.
The drive IC 27 is in contact with an interior side surface of the head cover 23. The drive IC 27 is pressed against the interior side surface of the head cover 23, for example. As a result, heat generated by the drive IC 27 can be dissipated (radiated) through a contact portion on the side surface of the head cover 23.
Note that the liquid discharge head 8 may further include a member other than the member illustrated in
Next, the configuration of the head main body 20 according to the embodiment will be described with reference to
As illustrated in
The plurality of pressurizing chambers 242 are connected to the supply manifold 241. The plurality of discharge holes 243 are connected to the plurality of pressurizing chambers 242, respectively.
Each pressurizing chamber 242 opens to the first surface 24a (see
In the example illustrated in
The plurality of pressurizing chambers 242 are positioned in the flow channel member 24 in a two-dimensionally spreading manner. Each pressurizing chamber 242 is a hollow region having a substantially diamond-shaped planar shape with rounded corners. The pressurizing chamber 242 opens to the first surface 24a of the flow channel member 24, and is closed when the piezoelectric actuator substrate 25 is joined to the first surface 24a.
The pressurizing chambers 242 form a pressurizing chamber row arranged in the longitudinal direction. The pressurizing chambers 242 in two adjacent pressurizing chamber rows are arranged alternately between the two pressurizing chamber rows. One pressurizing chamber group includes four pressurizing chamber rows connected to one supply manifold 241. In the example illustrated in
Moreover, the relative internal arrangement of the pressurizing chambers 242 among the pressurizing chamber groups is the same, with the pressurizing chamber groups arranged while being slightly shifted from each other in the longitudinal direction. The discharge holes 243 are disposed at positions outside regions, of the flow channel member 24, facing the supply manifolds 241. Thus, no discharge hole 243 overlaps with the supply manifold 241 in a transparent view of the flow channel member 24 from the first surface 24a side.
Furthermore, in a plan view, the discharge holes 243 are disposed within a region in which the piezoelectric actuator substrate 25 is provided. One group of such discharge holes 243 occupies a region of approximately the same size and shape as the piezoelectric actuator substrate 25.
Droplets are discharged through the discharge holes 243 by displacing the displaced elements 30 (see
The pressurizing chamber 242 and the supply manifold 241 are connected via an individual supply flow channel 245 (see
As illustrated in
A large number of holes are located in the plate. The thickness of the plate is approximately 10 μm to 300 μm. With this configuration, the holes can be formed with high accuracy. The plates are stacked in alignment so that the holes communicate with each other to form an individual flow channel 244 and the supply manifold 241.
In the head main body 20, the pressurizing chamber 242 is provided on the upper surface of the flow channel member 24, the supply manifold 241 is provided on the lower surface side of the interior, and the discharge holes 243 are provided in the lower surface, and portions forming the individual flow channel 244 are provided at different positions close to each other. The head main body 20 has a configuration in which the supply manifold 241 and the discharge hole 243 are connected to each other via the pressurizing chamber 242.
The piezoelectric actuator substrate 25 includes piezoceramic layers 25a and 25b, a common electrode 31, an individual electrode 32, a connection electrode 33, a dummy connection electrode 34, and a surface electrode 35 (see
The piezoelectric actuator substrate 25 has the piezoceramic layer 25a, the common electrode 31, the piezoceramic layer 25b, and the individual electrode 32 stacked in this order.
The piezoceramic layers 25a and 25b each have a thickness of approximately 20 μm. Either of the piezoceramic layers 25a and 25b extends across the plurality of pressurizing chambers 242. The piezoceramic layers 25a and 25b may each be made of a ferroelectric lead zirconate titanate (PZT)-based ceramic material.
The common electrode 31 is positioned substantially entirely across the surface direction in the region between the piezoceramic layer 25a and the piezoceramic layer 25b. Thus, the common electrode 31 overlaps with all of the pressurizing chambers 242 in the region facing the piezoelectric actuator substrate 25. The thickness of the common electrode 31 is approximately 2 μm. A metal material such as an Ag—Pd based material can be used for the common electrode 31.
The individual electrode 32 includes an individual electrode main body 32a and an extraction electrode 32b. The individual electrode main body 32a is positioned in a region, of the piezoceramic layer 25b, facing the pressurizing chamber 242. The individual electrode main body 32a has a shape that is one size smaller than that of the pressurizing chamber 242 and is substantially similar to that of the pressurizing chamber 242.
The extraction electrode 32b is extracted from the individual electrode main body 32a. The connection electrode 33 is positioned at a portion, of one end of the extraction electrode 32b, that is extracted to be outside the region facing the pressurizing chamber 242. The individual electrode 32 may be made of, for example, a metal material such as an Au-based metal material.
The connection electrode 33 is positioned on the extraction electrode 32b, has a thickness of approximately 15 μm, and has a protruding shape. The connection electrode 33 is electrically bonded to an electrode provided in the signal transmission unit 26 (see
The dummy connection electrode 34 is positioned on the piezoceramic layer 25b and is positioned so as not to overlap with various electrodes such as the individual electrode 32. The dummy connection electrode 34 connects the piezoelectric actuator substrate 25 and the signal transmission unit 26 to each other, and increases the connection strength.
Furthermore, the dummy connection electrode 34 makes uniform the distribution of the contact positions between the piezoelectric actuator substrate 25 and the piezoelectric actuator substrate 25, and stabilizes the electrical connection. The dummy connection electrode 34 need only be made of a material and by a process that are the same as those for the connection electrode 33.
The surface electrode 35 is provided at a position on the piezoceramic layer 25b where the individual electrode 32 is not provided. The surface electrode 35 is connected to the common electrode 31 through a via hole located in the piezoceramic layer 25b. Thus, the surface electrode 35 is grounded and maintained at the ground potential. The surface electrode 35 need only be made of a material and by a process that are the same as those for the individual electrode 32.
A plurality of the individual electrodes 32 are individually electrically connected to the control unit 14 (see
As a result, the individual electrode 32, the piezoceramic layer 25b, and the common electrode 31, facing the pressurizing chamber 242, function as the displaced elements 30. Unimorphic deformation of the displaced elements 30 results in the pressurizing chamber 242 being pressed and liquid to be discharged through the discharge hole 243.
Here, a drive procedure in the present embodiment will be described. First, the individual electrode 32 is set to have a higher potential (hereinafter referred to as “high potential”) than the common electrode 31 in advance. Then, each time a discharge request is made, the individual electrode 32 is set to the same potential as the common electrode 31 (hereinafter referred to as “low potential”), and then is again set to the high potential at a predetermined timing.
Thus, at the timing when the individual electrode 32 shifts to the low potential, the piezoceramic layers 25a and 25b return to their original shape, and the volume of the pressurizing chamber 242 increases over that in the initial state (a state where the potential differs between the two electrodes).
Then, the pressurizing chamber 242 is provided with negative pressure, whereby liquid is sucked from the supply manifold 241 side into the pressurizing chamber 242. Thereafter, at the timing when the individual electrode 32 is set to the high potential again, the piezoceramic layers 25a and 25b deform to protrude toward the pressurizing chamber 2452 side. Then, the volume in the pressurizing chamber 242 decreases, resulting in the pressurizing chamber 242 having positive pressure therein.
As a result, the pressure applied to the liquid inside the pressurizing chamber 242 increases, whereby the droplets are discharged. In other words, a drive signal including pulses based on the high potential is supplied to the individual electrode 32 to discharge the droplets.
The pulse width need only be an acoustic length (AL), corresponding to the length of time required for pressure waves to propagate from the aperture 36 to the discharge hole 243. With this configuration, when the inside of the pressurizing chamber 242 transitions from the negative pressure state to the positive pressure state, the pressures under the states are combined, and thereby the droplets can be discharged with higher pressure.
For gradient printing, the gradient is expressed based on the number of droplets continuously discharged from the discharge holes 243, that is, the amount (volume) of droplets adjusted based on the number of times the droplets are discharged. Thus, the droplets are discharged by a number of times corresponding to the designated gradient to be expressed, through the discharge holes 243 corresponding to the designated dot region.
Generally, when the liquid is continuously discharged, the interval between the pulses supplied for discharging the droplets may be designated as AL. As a result, periods match between a residual pressure wave of the pressure produced for the previous discharging of droplets and the pressure wave of the pressure produced for the subsequent discharging of the droplets. Thus, the residual pressure wave and the pressure wave are superimposed, whereby the droplets can be discharged with a higher pressure. Note that in this case, the later discharging involves a higher speed of the droplets and a closer distance between the landing points of the plurality of droplets.
Next, the configuration of a flow channel (upstream side and downstream side in the reservoir 43) of the supply member 21 according to the first embodiment will be described with reference to
The configuration of an upstream side flow channel of the supply member 21 will be described with reference to
Liquid from a supply port 40 flows in the first supply flow channel 41. The first connection flow channel 42 is connected to the first supply flow channel 41. The liquid from the first supply flow channel 41 flows in the first connection flow channel 42. The reservoir 43 stores liquid from the first connection flow channel 42 and supplies this liquid to the flow channel member 24.
The first connection flow channel 42 is connected to a surface of the reservoir 43 on the side of the second surface 24b (see
As illustrated in
The first reservoir set 431 includes a reservoir A (reservoir 43a) and a reservoir B (reservoir 43b). The reservoir 43a and the reservoir 43b respectively have equivalent substantially rectangular shapes, and are arranged in series in the first direction X with their longitudinal directions extending along the first direction X. The reservoir 43a is located on the first end 211 side and the reservoir 43b is located on the second end 212 side.
As illustrated in
The supply port 40a is a liquid inlet into which liquid is supplied from upstream. The first supply flow channel 41a is connected to the supply port 40a. The first supply flow channel 41a includes a portion (extending portion 411) extending in the first direction X.
The first connection flow channel 42a is connected to the first supply flow channel 41a. The reservoir 43a is connected to the first connection flow channel 42a. The first connection flow channel 42a is connected to the second surface 24b side of the reservoir 43a.
The first connection flow channel 42a is connected to the second end 212 side of the reservoir 43a. The first supply flow channel 41a includes a portion (bent portion 412) extending in a second direction Y that intersects with (e.g., is orthogonal to) the first direction X on the second end 212 side. In the first supply flow channel 41a, the bent portion 412 is connected to the first connection flow channel 42a.
As illustrated in
The supply port 40b is a liquid inlet into which liquid is supplied from upstream. The first supply flow channel 41b is connected to the supply port 40b.
The first connection flow channel 42b is connected to the first supply flow channel 41b. The reservoir 43b is connected to the first connection flow channel 42b. The first connection flow channel 42b is connected to the second surface 24b side of the reservoir 43b.
The first connection flow channel 42b is connected to the first end 211 side of the reservoir 43b. The first supply flow channel 41b extends along the first direction X.
In the first reservoir set 431, the supply port 40a and the supply port 40b, serving as the interface of the supply member 21, are each located on the first end 211 side.
As illustrated in
The reservoir 43c faces the reservoir 43a in the direction (second direction Y) orthogonal to the first direction X with a space in between, and the reservoir 43d faces the reservoir 43b in the second direction Y with a space in between. Note that the second reservoir set 432 is symmetrical with respect to the first reservoir set 431 about the second direction Y, and as in the first reservoir set 431 described above, has the reservoir 43c and the reservoir 43d each including the supply port 40, the supply flow channel (first supply flow channel) 41, and the connection flow channel (first connection flow channel) 42.
Also in the second reservoir set 432, a supply port 40c and a supply port 40d, serving as the interface of the supply member 21, are each located on the first end 211 side. In other words, the interface of the supply member 21 is concentrated on the first end 211 side.
As illustrated in
The second connection flow channel 44 is connected to the reservoir 43. For example, the second connection flow channel 44 is connected to a surface of the reservoir 43 on the side of the second surface 24b of the flow channel member 24 (the lower surface of the reservoir 43 in
As illustrated in
According to such a first embodiment, the first connection flow channel 42 is connected to the second surface 24b side of the reservoir 43. Thus, even if bubbles enter the first supply flow channel 41, the direction in which the liquid is supplied to the reservoir 43 is the same as the direction of buoyancy acting on the bubbles. Thus, the bubbles are less likely to remain in the first connection flow channel 42, whereby the hindering of the liquid flow by the bubbles can be suppressed. As a result, insufficient supply of liquid to the reservoir 43 can be prevented.
Furthermore, the supply port 40a of the reservoir 43a and the supply port 40b of the reservoir 43b are both located on the first end 211 side, and thus the two supply ports 40a and 40b can be connected to the respective supply sources from the first end 211 side. This facilitates the operation of incorporating the head main body 20 into the printer 1, whereby productivity can be improved.
Furthermore, the bent portion 412 extending in the second direction Y is provided in the first supply flow channel 41a close to the supply port 40a, so that the first supply flow channel 41a and the first supply flow channel 41b can have approximately equal flow channel lengths, whereby pressure loss during flow to the reservoirs 43a and 43b can be approximated.
In addition, since the first supply flow channel 41b far from the supply port 40b extends in the first direction X, the first supply flow channel 41b can have a minimum flow channel length, and the pressure loss in the reservoir 43b can be reduced.
Furthermore, the second connection flow channel 44 supplying liquid toward the flow channel member 24 is connected to a second surface 21b side of the reservoir 43, whereby bubbles that have entered the reservoir 43 can be prevented from entering a downstream side flow channel such as the second connection flow channel 44 or the second supply flow channel 45. Even if the bubbles enter the second connection flow channel 44 and the second supply flow channel 45, the bubbles easily return to the reservoir 43, whereby the bubbles are less likely to remain in the downstream side flow channel.
The filter 46 is located between the reservoir 43 and the second connection flow channel 44, so that foreign matter can be removed. Further, the entry of foreign matter into the downstream side flow channel, such as the second connection flow channel 44 or the second supply flow channel 45, can be suppressed.
The configuration of a downstream side flow channel of the supply member 21 will be described with reference to
As illustrated in
The first supply flow channel 41 is connected to the supply port 40, and the reservoir 43 is connected to the first supply flow channel 41. The second supply flow channel 45 is connected to the reservoir 43 and the flow channel member 24 (see
A plurality of the reservoirs 43 and a plurality of the second supply flow channels 45 are provided. The supply member 21 at least includes the reservoir 43a, a second supply flow channel A (second supply flow channel 45a), the reservoir 43b, and a second supply flow channel B (second supply flow channel 45b). The second supply flow channel 45a is connected to the reservoir 43a and the flow channel member 24. The second supply flow channel 45b is connected to the reservoir 43b and the flow channel member 24.
The supply member 21 includes a first overlapping region AR1 in which the second supply flow channel 45a and the second supply flow channel 45b overlap, in the flow channel on the downstream side of the reservoir 43. In the first overlapping region AR1, the second supply flow channel 45a and the second supply flow channel 45b overlap as viewed in the third direction Z.
The second supply flow channel 45a includes a branch portion A (branch portion 451a) and a branch flow channel A (branch flow channel 452a). The branch flow channel 452a is located more on the downstream side than the branch portion 451a. The second supply flow channel 45b includes a branch portion B (branch portion 451b) and a branch flow channel B (branch flow channel 452b). The branch flow channel 452b is located more on the downstream side than the branch portion 451b.
The supply member 21 includes a second overlapping region AR2 in which the branch flow channel 452a and the branch flow channel 452b overlap, in the flow channel on the downstream side of the reservoir 43. In the second overlapping region AR2, the branch flow channel 452a and the branch flow channel 452b overlap as viewed in the third direction Z.
In the second overlapping region AR2, liquid Ia flowing in the branch flow channel 452a and liquid Ib flowing in the branch flow channel 452b flow as parallel flows. Parallel flow means that the liquid Ia and the liquid Ib flow in the same direction. In
Although not illustrated in the figures, in the second overlapping region AR2, the liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b may be configured to flow as counter flows. Counter flow means that the liquid Ia and the liquid Ib flow in different directions. In
The supply member 21 includes a connection flow channel (second connection flow channel) 44a. The second connection flow channel 44a has one end connected to the reservoir 43a and the other end connected to the branch flow channel 452a. The supply member 21 includes a third overlapping region AR3 in which the second connection flow channel 44a and the branch flow channel 452b overlap, in the flow channel on the downstream side of the reservoir 43a located at the first end 211. Note that the overlapping in the third overlapping region AR3 occurs as viewed in the third direction Z.
The supply member 21 includes a second connection flow channel 44b. The second connection flow channel 44b has one end connected to the reservoir 43b and the other end connected to the branch flow channel 452b. The supply member 21 includes a fourth overlapping region AR4 in which the second connection flow channel 44b and the branch flow channel 452a overlap, in the flow channel on the downstream side of the reservoir 43b located at the second end 212. Note that the overlapping in the fourth overlapping region AR4 occurs as viewed in the third direction Z.
The supply member 21 includes a fifth overlapping region AR5 in which the first supply flow channel 41a connected to the supply port 40a and the second connection flow channel 44b overlap as illustrated in
The supply member 21 includes a sixth overlapping region AR6 in which the first supply flow channel 41b connected to the supply port 40b and the second connection flow channel 44a overlap as illustrated in
According to the first embodiment as described above, because the first overlapping region AR1 in which the second supply flow channel 45a and the second supply flow channel 45b overlap is provided, liquid can exchange heat with another liquid at least between a plurality of systems (two systems) including the reservoir 43a and the reservoir 43b. This contributes to the uniformization of the temperature of the liquid on the downstream side of the reservoirs 43a and 43b. As a result, degradation of the discharge performance of the liquid can be suppressed.
Furthermore, because the first overlapping region AR1 in which the second supply flow channel 45a and the second supply flow channel 45b overlap is provided to contribute to the uniformization of the temperatures of the liquids on the downstream side of the reservoirs 43a and 43b, the reservoirs 43a and 43b do not need to overlap each other. As a result, the thickness of the supply member 21 in the third direction Z is less likely to increase.
Furthermore, because the second overlapping region AR2 in which the branch flow channel 452a and the branch flow channel 452b overlap is provided, liquid can exchange heat with another liquid between a plurality of systems (two systems) as described above to contribute to the uniformization of the liquid temperature.
The liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b flow as parallel flows. Thus, the liquid Ia and the liquid Ib flowing in the two branch flow channels 452a and 452b flow in the same direction while exchanging heat. As a result, an attempt to uniformize the temperatures of the liquid Ia and the liquid Ib can be facilitated.
Also in a case where the liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b flow as counter flows, the liquid Ia and the liquid Ib flowing in the two branch flow channels 452a and 452b flow while exchanging heat as in the case of the parallel flow, whereby an attempt to uniformize the temperatures of the liquid Ia and the liquid Ib can be facilitated.
Furthermore, because the third overlapping region AR3 in which the second connection flow channel 44a and the branch flow channel 452b overlap is provided, the liquid flowing in the second connection flow channel 44a can be pre-heated with the temperature of the liquid flowing in the branch flow channel 452b. As a result, an attempt to uniformize the temperatures of the liquids can be facilitated.
Furthermore, because the fourth overlapping region AR4 in which the second connection flow channel 44b and the branch flow channel 452a overlap is provided, the liquid flowing in the second connection flow channel 44b can be pre-heated with the temperature of the liquid flowing in the branch flow channel 452a. As a result, an attempt to uniformize the temperatures of the liquids can be facilitated.
Furthermore, because the fifth overlapping region AR5 in which the first supply flow channel 41a and the second connection flow channel 44b overlap is provided, the liquid flowing in the first supply flow channel 41a can be pre-heated with the temperature of the liquid flowing in the second connection flow channel 44b, whereby an attempt to uniformize the temperatures of the liquids can be facilitated.
Furthermore, because the sixth overlapping region AR6 in which the first supply flow channel 41b and the second connection flow channel 44a overlap is provided, the liquid flowing in the first supply flow channel 41b can be pre-heated with the temperature of the liquid flowing in the second connection flow channel 44a, whereby an attempt to uniformize the temperatures of the liquids can be facilitated.
The supply member 21 includes the first to sixth overlapping regions AR1 to AR6 to implement efficient heat exchange. To further improve the heat exchange efficiency, overlapping areas of the first to sixth overlapping regions AR1 to AR6 need only be increased. For example, in order to increase the overlapping area of the second overlapping region AR2, the branch flow channel 452a and the branch flow channel 452b need only extend along each other in the second direction Y.
Furthermore, the overlapping flow channels may be adjacent to each other in the third direction Z. As a result, efficient heat exchange can be achieved with the first to sixth overlapping regions AR1 to AR6.
The supply member 21 is made of a metal, an alloy, or a thermosetting resin. Examples of the metal material include stainless steel such as SUS430. Examples of thermosetting resins include thermosetting epoxy resins including glass fibers and inorganic fillers. The thermal conductivity of the thermosetting epoxy resin including glass fibers or inorganic fillers may be from 0.3 to 0.7 w/m·K. Note that the coefficient of thermal expansion may be measured by a coefficient of linear expansion test method using thermomechanical analysis of plastic as defined in JIS K7197, for example.
In addition, an inner region of the supply member 21 as viewed in a direction perpendicular to the first surface 24a of the flow channel member 24, surrounded by the first reservoir set (the reservoir 43a and the reservoir 43b) and the second reservoir set (the reservoir 43c and the reservoir 43d) may be provided with a space 213 that extends through the first surface 24a in the direction perpendicular to the first surface 24a.
This can contribute to reducing the mass of the supply member 21 and the weight of the liquid discharge head. For example, when the liquid discharge head includes a circuit substrate, and the circuit substrate stands on the surface of the supply member 21 on the side provided with the first reservoir set (the reservoir 43a and the reservoir 43b) and the second reservoir set (the reservoir 43c and the reservoir 43d) as described later, heat transfer from the IC of the circuit substrate to the reservoirs 43a to 43d and the supply flow channels respectively connected thereto can be suppressed.
The outer circumference of the space 213 may extend along the first reservoir set (the reservoir 43a and the reservoir 43b) and the second reservoir set (the reservoir 43c and the reservoir 43d) and be located on the outer side of an actuator substrate (piezoelectric actuator substrate 25), as viewed in the direction perpendicular to the first surface 24a of the flow channel member 24.
For example, an FPC is used as the signal transmission unit 26 that supplies a signal to each of the displaced elements 30 of the piezoelectric actuator substrate 25 serving as the actuator substrate. With the outer circumference of the space 213 extending along the first reservoir set (the reservoir 43a and the reservoir 43b) and the second reservoir set (the reservoir 43c and the reservoir 43d) and being located on the outer side of the piezoelectric actuator substrate 25, a load acting on the bent portion when the FPC is gently bent (curved) to be electrically connected with the circuit substrate 22 through the space 213 can be reduced. Furthermore, heat transfer from the IC of the circuit substrate can be further suppressed.
With the circuit substrate 22 thus positioned between the first reservoir set 431 and the second reservoir set 432, the reservoirs 43a to 43d are not located directly below the circuit substrate 22, whereby the reservoirs 43a to 43d are less likely to be affected by heat from the circuit substrate 22. Thus, heat from a source other than the heater 37 (see
Next, a configuration of the flow channel of a supply member 210 according to a second embodiment will be described with reference to
Note that, in the second embodiment below, redundant explanations are omitted, with parts that are the same as those in the first embodiment described above denoted with the same reference numerals.
The configuration of the supply member 210 according to the second embodiment is primarily different from that of the first embodiment described above in that a discharge flow channel 47 and a discharge port 48 for bubbles are provided. As illustrated in
The discharge flow channel 47 is connected to the first surface 24a (see
Of discharge flow channels 47a to 47d, the discharge flow channels 47a and 47c protrude from the reservoirs 43a and 43d toward the first end 211 side along the first direction X, respectively. The discharge flow channels 47a and 47c are connected to the first end 211 side of the reservoirs 43a and 43c as viewed in the third direction Z, respectively.
In addition, of the discharge flow channels 47a to 47d, the discharge flow channels 47b and 47d protrude from the reservoir 43 toward the second end 212 side along the first direction X, respectively, are bent to extend in the second direction Y, and are further bent to extend in the first direction X toward the first end 211 side.
As illustrated in
As illustrated in
As illustrated in
The discharge flow channel 47 is located on the filter 46, that is, immediately on the downstream side of the filter 46.
Such a second embodiment provides the same effects as the first embodiment described above, and also provides an additional effect that bubbles in the reservoir 43 can be discharged to the outside through the discharge flow channel 47 for discharging the bubbles.
Furthermore, because the discharge flow channel 47 is connected to the first surface 24a side of the reservoir 43, and the discharge flow channel 47 is located at the same level as the surface of the reservoir 43 on the first surface 24a side or located more on the first surface 24a side than the surface on the first surface 24a side, the bubbles in the reservoir 43 are smoothly discharged.
Also, because the discharge flow channel 47 is located immediately on the downstream side of the filter 46, even when bubbles in the reservoir 43 are trapped by the filter 46, such trapped bubbles can be efficiently collected and discharged.
A configuration of a downstream side flow channel of the supply member 21 will be described with reference to
The supply member 210 includes the second overlapping region AR2 in which the branch flow channel 452a and the branch flow channel 452b overlap, in the flow channel on the downstream side of the reservoir 43.
In the second overlapping region AR2, the liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b flow as parallel flows. Although not illustrated in the figures, in the second overlapping region AR2, the liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b may be configured to flow as counter flows.
The supply member 210 includes the third overlapping region AR3 in which the second connection flow channel 44a and the branch flow channel 452b overlap, in the flow channel on the downstream side of the reservoir 43a located at the first end 211.
The supply member 210 includes the fourth overlapping region AR4 in which the second connection flow channel 44b and the branch flow channel 452a overlap, in the flow channel on the downstream side of the reservoir 43b located at the second end 212.
The supply member 210 includes the fifth overlapping region AR5 in which the first supply flow channel 41a connected to the supply port 40a and the second connection flow channel 44b overlap as illustrated in
The supply member 210 includes the sixth overlapping region AR6 in which the first supply flow channel 41b connected to the supply port 40b and the second connection flow channel 44a overlap as illustrated in
According to the second embodiment as described above, because the first overlapping region AR1 in which the second supply flow channel 45a and the second supply flow channel 45b overlap is provided, liquid can exchange heat with another liquid between a plurality of systems (two systems) as in the first embodiment. This contributes to the uniformization of the temperatures of the liquids on the downstream side of the reservoirs 43a and 43b. As a result, degradation of the discharge performance of the liquid can be suppressed.
Furthermore, because the first overlapping region AR1 in which the second supply flow channel 45a and the second supply flow channel 45b overlap is provided to contribute to the uniformization of the temperatures of the liquids on the downstream side of the reservoirs 43a and 43b, the reservoirs 43a and 43b do not need to overlap each other. As a result, the thickness of the supply member 21 in the third direction Z is less likely to increase.
Furthermore, because the second overlapping region AR2 is provided, liquid can exchange heat with another liquid between a plurality of systems (two systems) as described above to contribute to the uniformization of the liquid temperature.
Because the liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b flow as parallel flows, the liquid Ia and the liquid Ib flowing in the two branch flow channels 452a and 452b flow in the same direction while exchanging heat, whereby an attempt to uniformize the temperatures of the liquid Ia and the liquid Ib can be facilitated.
Also in a case where the liquid Ia flowing in the branch flow channel 452a and the liquid Ib flowing in the branch flow channel 452b flow as counter flows, the liquid Ia and the liquid Ib flowing in the two branch flow channels 452a and 452b flow while exchanging heat as in the case of the parallel flow, whereby an attempt to uniformize the temperatures of the liquid Ia and the liquid Ib can be facilitated.
Furthermore, because the third overlapping region AR3 is provided, the liquid flowing in the second connection flow channel 44a can be pre-heated with the temperature of the liquid flowing in the branch flow channel 452b. As a result, an attempt to uniformize the temperatures of the liquids can be facilitated.
Furthermore, because the fourth overlapping region AR4 is provided, the liquid flowing in the second connection flow channel 44b can be pre-heated with the temperature of the liquid flowing in the branch flow channel 452a. As a result, an attempt to uniformize the temperatures of the liquids can be facilitated.
Furthermore, because the fifth overlapping region AR5 is provided, the liquid flowing in the first supply flow channel 41a can be pre-heated with the temperature of the liquid flowing in the second connection flow channel 44b, whereby an attempt to uniformize the temperatures of the liquids can be facilitated.
Furthermore, because the sixth overlapping region AR6 is provided, the liquid flowing in the first supply flow channel 41b can be pre-heated with the temperature of the liquid flowing in the second connection flow channel 44a, whereby an attempt to uniformize the temperatures of the liquids can be facilitated.
The recording apparatus (printer 1) according to the embodiment includes the liquid discharge heads 8, the conveying unit (conveying rollers 6) configured to convey the recording medium (printing sheet P) to the liquid discharge heads 8, and the control unit 14 configured to control the liquid discharge heads 8, as described above. As a result, poor supply of liquid to the reservoir 43 can be prevented. Furthermore, degradation of the discharge performance of the liquid can be suppressed.
In addition, the recording apparatus (printer 1) according to the embodiment includes the liquid discharge heads 8 and the applicator 4 that applies the coating agent on the recording medium (printing sheet P), as described above. Thus, the printing quality of the printer 1 can be improved.
In addition, the recording apparatus (printer 1) according to the embodiment includes the liquid discharge head 8 and the dryer 10 that dries the recording medium (printing sheet P), as described above. With this configuration, it is possible to suppress bonding between the printing sheets P rolled while overlapping each other and rubbing of undried liquid at the collection roller 13.
Additional effects and variations can be readily derived by a person skilled in the art. Thus, the broader aspects of the invention are not limited to the specific details and exemplary embodiments indicated and described above. Accordingly, various changes can be made without departing from the spirit or scope of the general inventive concepts defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2019-064768 | Mar 2019 | JP | national |
The present application is a continuation of U.S. patent application Ser. No. 17/598,842 filed on Sep. 27, 2021, which is the National Phase of International Application Number PCT/JP2020/011850 filed Mar. 17, 2020, and claims priority based on Japanese Patent Application No. 2019-064768 filed Mar. 28, 2019. The contents of the above applications are incorporated herein by reference in their entirety.
Number | Date | Country | |
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Parent | 17598842 | Sep 2021 | US |
Child | 18773463 | US |