The present application is based on, and claims priority from JP Application Serial Number 2022-109405, filed Jul. 7, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid discharge head, a liquid discharge apparatus, and a nozzle substrate.
In related art, a liquid discharge head that has a nozzle substrate having a plurality of nozzles which discharge liquid such as ink and forms an image on a medium by discharging the liquid from the nozzle onto the medium, is known. When the liquid is discharged from the plurality of nozzles and at the same time, the position between the liquid discharge head and the medium moves relatively, an air flow may be generated, and the generated air flow may affect a discharge direction of the liquid. When the discharge direction of the liquid is deviated from a direction perpendicular to the discharge surface of the nozzle substrate due to the air flow, a position at which the liquid lands on the medium is deviated from an ideal landing position. When the position at which the liquid lands on the medium is deviated from the ideal landing position, the quality of an image formed on the medium decreases.
For example, JP-A-2011-46061 discloses a liquid discharge apparatus in which a plurality of types of liquid are classified into two or more groups that are not used at the same time, and the liquid belonging to different groups in adjacent nozzle rows is alternately discharged, so that the interval between the nozzle rows that discharge the liquid at the same time is widened, and the influence of an air flow can be reduced.
However, when the liquid belonging to different groups is alternately discharged as in the related art described above, the influence of the air flow can be reduced, but as compared with an aspect in which the liquid belonging to different groups is discharged at the same time, the period required for forming an image may be extended and the productivity may decrease. In view of these points, the present disclosure provides a liquid discharge head, a liquid discharge apparatus, and a nozzle substrate capable of landing liquid discharged from a nozzle at an appropriate position by means different from those in related art.
According to a preferred aspect of the present disclosure, a liquid discharge head includes a first driving element, a second driving element, a first pressure chamber that is partitioned on a pressure chamber substrate and imparts pressure to liquid by driving the first driving element, a second pressure chamber that is partitioned on the pressure chamber substrate and imparts pressure to liquid by driving the second driving element, a first nozzle that is one of a plurality of nozzles included in a nozzle row formed on a nozzle substrate and communicates with the first pressure chamber, and a second nozzle that is one of the plurality of nozzles and communicates with the second pressure chamber, in which the first nozzle is positioned closer to a center of the nozzle row than the second nozzle, the second nozzle is positioned closer to an end of the nozzle row than the first nozzle, the nozzle substrate has a discharge surface positioned opposite to the pressure chamber substrate, the first nozzle includes a first downstream nozzle portion opened on the discharge surface and a first upstream nozzle portion of which a cross-sectional area is larger than a cross-sectional area of the first downstream nozzle portion when viewed in a thickness direction of the nozzle substrate and that is positioned upstream of the first downstream nozzle portion, the second nozzle includes a second downstream nozzle portion opened on the discharge surface and a second upstream nozzle portion of which a cross-sectional area is larger than a cross-sectional area of the second downstream nozzle portion when viewed in the thickness direction and that is positioned upstream of the second downstream nozzle portion, and in a case where, when viewed in the thickness direction, a distance between a gravity center position of the first downstream nozzle portion and a gravity center position of the first upstream nozzle portion is set as a first distance, and, when viewed in the thickness direction, a distance between a gravity center position of the second downstream nozzle portion and a gravity center position of the second upstream nozzle portion is set as a second distance, the second distance is longer than the first distance.
According to another preferred aspect of the present disclosure, a liquid discharge apparatus includes a liquid discharge head, and a movement mechanism that changes a relative position between a medium in which an image is formed by landing of liquid discharged from the liquid discharge head or an intermediate transfer body, on which the liquid discharged from the liquid discharge head lands, that transfers an image formed by landing of the liquid onto the medium, and the liquid discharge head, in which a distance between the second nozzle and the medium or the intermediate transfer body in the thickness direction is longer than a distance between the first nozzle and the medium or the intermediate transfer body in the thickness direction.
According to still another preferred aspect of the present disclosure, a nozzle substrate having a nozzle row constituted with a plurality of nozzles from which liquid is discharged, includes a first nozzle that is one of the plurality of nozzles and a second nozzle that is one of the plurality of nozzles, in which the first nozzle includes a first downstream nozzle portion opened on a discharge surface of the nozzle substrate and a first upstream nozzle portion of which a cross-sectional area is larger than a cross-sectional area of the first downstream nozzle portion when viewed in a thickness direction of the nozzle substrate and that is positioned upstream of the first downstream nozzle portion, the second nozzle includes a second downstream nozzle portion opened on the discharge surface and a second upstream nozzle portion of which a cross-sectional area is larger than a cross-sectional area of the second downstream nozzle portion when viewed in the thickness direction and that is positioned upstream of the second downstream nozzle portion, the first nozzle is positioned closer to a center of the nozzle row than the second nozzle, the second nozzle is positioned closer to an end of the nozzle row than the first nozzle, and in a case where, when viewed in the thickness direction, a distance between a gravity center position of the first downstream nozzle portion and a gravity center position of the first upstream nozzle portion is set as a first distance, and, when viewed in the thickness direction, a distance between a gravity center position of the second downstream nozzle portion and a gravity center position of the second upstream nozzle portion is set as a second distance, the second distance is longer than the first distance.
Hereinafter, embodiments for carrying out the present disclosure will be described with reference to the drawings. However, in each drawing, the dimensions and scales of each part are appropriately different from the actual ones. Further, since the embodiments described below are suitable specific examples of the present disclosure, various technically preferable limitations are given, but the scope of the present disclosure is not limited to these forms unless there is a description to the effect that the present disclosure is particularly limited in the following description.
In the following description, for convenience, an X-axis, a Y-axis, and a Z-axis that intersect with each other will be appropriately used. Further, one direction along the X-axis is an X1 direction, and the direction opposite to the X1 direction is an X2 direction. Similarly, directions opposite to each other along the Y-axis are a Y1 direction and a Y2 direction. Further, directions opposite to each other along the Z-axis are the Z1 direction and the Z2 direction.
Here, typically, the Z-axis is a vertical axis, and the Z2 direction corresponds to a downward direction in the vertical direction. In other words, the Z2 direction is the gravity direction. However, the Z-axis does not have to be a vertical axis and may be inclined with respect to the vertical axis. Further, the X-axis, the Y-axis, and the Z-axis are typically orthogonal to each other, but the present disclosure is not limited thereto, and for example, the X-axis, the Y-axis, and the Z-axis may intersect at an angle within a range of 80 degrees or more and 100 degrees or less.
As illustrated in
The liquid container 14 is a container for reserving ink. Specific aspects of the liquid container 14 include, for example, a cartridge detachable from the liquid discharge apparatus 100, a bag-shaped ink pack formed of a flexible film, and an ink tank refillable with ink. The type of ink is optional and is not limited to those containing a coloring material.
The control module 6 includes, for example, at least one processing circuit such as a CPU or an FPGA, and at least one storage circuit such as a semiconductor memory.
The movement mechanism 5 changes the relative position of the medium PP and the liquid discharge module HU. The movement mechanism 5 includes a transport mechanism 8 and a head movement mechanism 7.
The transport mechanism 8 transports the medium PP in the Y2 direction under the control of the control module 6. In the example illustrated in
The head movement mechanism 7 reciprocates the liquid discharge module HU in the X1 direction and the X2 direction under the control of the control module 6. In the present embodiment, the X1 direction and the X2 direction are the main scanning directions, and the Y2 direction is the sub-scanning direction. As described above, the liquid discharge apparatus 100 according to the first embodiment is a serial type liquid discharge apparatus that reciprocates along the X-axis. As illustrated in
The liquid discharge module HU discharges ink from the liquid container 14 to the medium PP in the Z2 direction from the plurality of nozzles N under the control of the control module 6.
The control module 6 controls a discharge operation of the liquid discharge head 10. Specifically, the control module 6 generates a print signal SI, a waveform designation signal dCom, and a signal for controlling the transport mechanism 8 and the head movement mechanism 7.
The drive signal generation circuit 2 converts the digital waveform designation signal dCom to generate a drive signal Com that is an analog signal for driving a piezoelectric element PZ.
The print signal SI is a digital signal for designating an operation type of the piezoelectric element PZ. Specifically, the print signal SI designates the drive signal Com to be supplied to the piezoelectric element PZ. Here, the designation of the operation type of the piezoelectric element PZ includes, for example, designating whether or not to drive the piezoelectric element PZ, or designating the amount of ink to be discharged when the piezoelectric element PZ is driven.
The control module 6 generates various control signals based on various data such as print data Img supplied from the outside. The control module 6 controls the transport mechanism 8 and the head movement mechanism 7 to change the relative position of the medium PP with respect to the liquid discharge module HU based on various control signals and various data stored in its own storage circuit, and controls the liquid discharge module HU such that the piezoelectric element PZ is driven. As a result, the control module 6 adjusts the presence and absence of ink discharge, the discharge amount of ink, the discharge timing of ink, and the like, and controls the execution of the print processing of forming the image corresponding to the print data Img on the medium PP.
Hereinafter, an outline of the liquid discharge head 10 will be described with reference to
As illustrated in
As illustrated in
Each of the nozzles N is a through hole through which ink passes. Details of the shape of the nozzle N will be described later based on
The communication plate 32 is a plate-shaped member provided with a flow path through which ink flows. As illustrated in
The casing portion 42 is formed with the accommodating portion 422 and the introduction port 424. The accommodating portion 422 is a recess portion having an outer shape corresponding to the opening portion 322 of the communication plate 32. The introduction port 424 is a through hole that communicates with the accommodating portion 422. As understood from
The compliance substrate 48 has a function of cushioning vibration of ink in the liquid reserve chamber RS. The compliance substrate 48 includes, for example, a flexible sheet member capable of elastic deformation.
As illustrated in
The diaphragm 36 is installed on the surface of the pressure chamber substrate 34 in the direction opposite to the surface facing the communication plate 32. The diaphragm 36 is a plate-shaped member that is elastically deformable. As illustrated in
As can be understood from
As illustrated in
Hereinafter, in order to distinguish each of the M piezoelectric elements PZ, the piezoelectric elements PZ may be referred to as the first, second, . . . , and M-th in order. Further, the m-th piezoelectric element PZ may be referred to as the piezoelectric element PZ [m]. The variable m is an integer satisfying 1 or more and M or less. Further, when the component, signal, and the like of the liquid discharge apparatus 100 corresponds to the piezoelectric element PZ, a reference numeral to represent the corresponding component, signal, and the like is represented by being attached with a suffix [m] that indicates the correspondence to the m-th. For example, the m-th nozzle N may be expressed as the nozzle N [m]. As illustrated in
When the diaphragm 36 vibrates in conjunction with the deformation of the piezoelectric element PZ, the pressure inside the pressure chamber CV fluctuates, and the ink filled in the pressure chamber CV passes through the first communication passage 326 and the nozzle N and is discharged. Instead of the piezoelectric element PZ, a heat generating element as a “driving element” can be used to fluctuate the pressure in the pressure chamber CV.
The sealing body 44 of
As illustrated in
The holding element DC1 holds a reference potential Vm. Immediately after the holding element DC1, the expansion element DC2 changes the potential from the reference potential Vm to a holding potential Vc1 such that the volume of the pressure chamber CV expands. The holding potential Vc1 is lower than the reference potential Vm. Immediately after the expansion element DC2, the holding element DC3 holds the holding potential Vc1 for a period Pwh1. Immediately after the holding element DC3, the contraction element DC4 changes the potential from the holding potential Vc1 to the holding potential Vc2 to contract the volume of the pressure chamber CV. The holding potential Vc2 is higher than the reference potential Vm. Immediately after the contraction element DC4, the holding element DC5 holds the holding potential Vc2 for a period Pwh2. Immediately after the holding element DC5, the expansion element DC6 changes the potential from the holding potential Vc2 to the reference potential Vm such that the volume of the pressure chamber CV expands. Immediately after the expansion element DC6, the holding element DC7 holds the reference potential Vm. Contracting the volume of the pressure chamber CV means increasing the pressure of the ink in the pressure chamber CV. Expanding the volume of the pressure chamber CV means lowering the pressure of the ink in the pressure chamber CV.
The downstream nozzle portion ND includes a discharge opening D2 opened on the surface FN1 and a coupling portion D1 opened on the bottom surface U2. More specifically, the downstream nozzle portion ND is a substantially cylindrical space having the discharge opening D2 and the coupling portion D1 as the bottom surface and the wall surface WD as the side surface. In
As illustrated in
It was obtained by an experiment that the discharge direction of ink changes as a gravity center GD of the downstream nozzle portion ND and a gravity center GU of the upstream nozzle portion NU are separated from each other in plan view. The gravity center is a point at which the sum of the first-order moments of the cross section becomes zero in the target shape. For example, when the target shape is circular, the gravity center is the center of the circle, and when the target shape is a parallel quadrilateral, the gravity center is the intersection of two diagonal lines of the parallel quadrilateral. In the following description, the deviation of the position of the gravity center GU with respect to the position of the gravity center GD may be described as “coaxiality”. The distance between the gravity center GD and the gravity center GU in plan view may be described as “the magnitude of the deviation of the coaxiality”. The fact that the gravity center GD and the gravity center GU are close to each other may be described as having a high degree of coaxiality. Further, a direction from the gravity center GU toward the gravity center GD may be described as a direction of the deviation of the coaxiality.
Due to the deviation of the coaxiality, the discharge direction of ink is inclined from the gravity center GD toward the gravity center GU in plan view. In other words, the ink is discharged to be deviated in a direction opposite to the direction of the deviation of the coaxiality. In the example of
As described above, in the print processing, the liquid discharge apparatus 100 moves the liquid discharge module HU having the plurality of liquid discharge heads 10 in the X1 direction or the X2 direction, and further discharges ink from the nozzle N, so that air flow may be generated and a deviation may be generated in the discharge direction.
The direction in which the air flow is generated differs depending on the movement speed of the liquid discharge module HU in the main scanning direction, the usage aspect of the liquid discharge apparatus 100 such as a discharge period, the configuration of the liquid discharge apparatus 100 such as the length of the nozzle row Ln, and the like. For example, as the nozzle row Ln becomes longer, the air removed by the discharged ink is increased. When the amount of air to be removed increases, the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln tends to deviate in the direction in which the nozzle row Ln spreads due to the air flow formed by the removed air. More specifically, the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln in the Y1 direction tends to deviate in the Y1 direction due to the air flow, and the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln in the Y2 direction tends to deviate in the Y2 direction due to the air flow. On the other hand, when the nozzle row Ln is short, the air removed by the discharged ink is decreased. Therefore, the amount of deviation from the nozzle row Ln in the spreading direction is reduced. On the other hand, the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln tends to deviate in the narrowing direction of the nozzle row Ln due to the air flow in the narrowing direction of the nozzle row Ln. More specifically, the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln in the Y1 direction tends to deviate in the Y2 direction due to the air flow, and the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln in the Y2 direction tends to deviate in the Y1 direction due to the air flow. As described above, the direction in which the air flow is generated may differ depending on various factors due to the specifications of the liquid discharge apparatus 100. Therefore, in regard to the deviation in the ink discharge direction generated by the air flow, measures for suppressing the deviation are required according to the specifications of the liquid discharge apparatus 100, respectively.
In the present embodiment, the deviation in the ink discharge direction generated by the air flow is canceled by shifting the coaxiality in advance, the ink discharge direction is brought closer to the Z2 direction, and the decrease in the quality of the image formed on the medium PP due to the air flow is suppressed. For example, in the example illustrated in
In the first embodiment, a state is assumed in which the ink discharged from the nozzle N positioned at the end portion of the nozzle row Ln is more susceptible to the influence of the air flow Af in the X2 direction, and the discharge direction is deviated in the X2 direction. Among the M nozzles N, the upstream nozzle portion NU and the downstream nozzle portion ND are disposed substantially linearly symmetrical with respect to a straight line Lx as an axis. The straight line Lx is a straight line passing through the gravity center GD [(M+1)/2] of the downstream nozzle portion ND [(M+1)/2] and the gravity center GU [(M+1)/2] of the upstream nozzle portion NU [(M+1)/2] in the nozzle N [(M+1)/2] positioned at the center of the nozzle row Ln and parallel to the X-axis. As illustrated in
It will be described using the nozzle N [m2] and the nozzle N [m1] that the coaxiality decreases as a distance to the end portion of the nozzle row Ln decreases. As can be understood from
Further, as illustrated in
In the example of
Furthermore, as can be understood from
The distance LG4 is an example of a “fourth distance”. The distance LG5 is an example of a “fifth distance”. The distance LG6 is an example of a “sixth distance”. The distance LG7 is an example of a “seventh distance”.
Further, as illustrated in
In the example of
Hereinafter, a summary of the first embodiment will be described using the m-first nozzle [m1] and the m-second nozzle N [m2] among the M nozzles N. m1 is an integer of 2 or more and (M+1)/2 or less. m2 is an integer of 1 or more and less than m1.
As described above, the liquid discharge head 10 according to the first embodiment includes the piezoelectric element PZ [m1], the piezoelectric element PZ [m2] different from the piezoelectric element PZ [m1], the pressure chamber CV [m1] that is partitioned in the pressure chamber substrate 34 and imparts pressure to the ink by driving the piezoelectric element PZ [m1], the pressure chamber CV [m2] that is partitioned in the pressure chamber substrate 34 and imparts pressure to the ink by driving the piezoelectric element PZ [m2], the nozzle N [m1] that is one of the plurality of nozzles N included in the nozzle row Ln formed on the nozzle substrate 46 and communicates with the pressure chamber CV [m1], and the nozzle N [m2] that is one of the plurality of nozzles N and communicates with the pressure chamber CV [m2], and the nozzle N [m1] is positioned closer to the center of the nozzle row Ln than the nozzle N [m2]. The nozzle N [m2] is closer to the nozzle N [1], which is the nozzle N at one end among the nozzles N at both ends of the nozzle row Ln, than the nozzle N [m1], the distance between the nozzle N [1] and the nozzle N [m1] is less than or equal to the distance between the nozzle N [M] at the other end among the nozzles N at both ends and the nozzle N [m1], the nozzle substrate 46 has a surface FN1 positioned opposite to the pressure chamber substrate 34, the nozzle N [m1] includes the downstream nozzle portion ND [m1] opened on the surface FN1 and the upstream nozzle portion NU [m1] of which the cross-sectional area when viewed along the Z-axis is larger than the cross-sectional area of the downstream nozzle portion ND [m1] and that is positioned upstream of the downstream nozzle portion ND [m1], the nozzle N [m2] includes the downstream nozzle portion ND [m2] opened on the surface FN1 and the upstream nozzle portion NU [m2] of which the cross-sectional area is larger than the cross-sectional area of the downstream nozzle portion ND [m2] when viewed in the thickness direction and that is positioned upstream of the downstream nozzle portion ND [m2], and in a case where, when viewed along the Z-axis, the distance between the position of the gravity center GD [m1] of the downstream nozzle portion ND [m1] and the position of the gravity center GU [m1] of the upstream nozzle portion NU [m1] is set as the distance LDU [m1], and, when viewed along the Z-axis, the distance between the position of the gravity center GD [m2] of the downstream nozzle portion ND [m2] and the position of the gravity center GU [m2] of the upstream nozzle portion NU [m2] is set as the distance LDU [m2], the distance LDU [m2] is larger than the distance LDU [m1].
The liquid discharge head 10 according to the first embodiment cancels the deviation in the discharge direction of the ink generated by the air flow Af by shifting the coaxiality in advance. Therefore, since the liquid discharge head 10 according to the first embodiment can bring the ink discharge direction closer to the Z2 direction, it is possible to suppress the decrease of the quality of the image formed on the medium PP due to the air flow Af.
Further, although the liquid discharge head 10 according to the first embodiment discharges ink from the M nozzles N at the same time, by shifting the coaxiality in advance, the position of the ink landing on the medium PP can be set to be closer to an ideal landing position. Therefore, in the liquid discharge head 10 according to the first embodiment, it is possible to suppress the decrease of the quality of the image formed on the medium PP due to the air flow Af while the period required for the print processing is maintained, in other words, while the productivity is maintained.
Further, shifting the discharge direction can be realized not only by the aspect of shifting the coaxiality but also by the aspect of inclining the downstream nozzle portion ND with respect to the surface FN1. However, an aspect in which the downstream nozzle portion ND is inclined with respect to the surface FN1 is more difficult to manufacture than an aspect in which the coaxiality is shifted, particularly in fine processing using etching and the like. Therefore, the liquid discharge head 10 according to the first embodiment can be easily manufactured as compared with the aspect in which the downstream nozzle portion ND is inclined with respect to the surface FN1. However, in the present embodiment, the downstream nozzle portion ND may be inclined with respect to the surface FN1.
The distance LDU [m1] and the distance LDU [m2] are distances in a direction along the X-axis orthogonal to a direction along the Y-axis that is an arrangement direction in which the M nozzles N are arranged.
The liquid discharge head 10 according to the first embodiment can improve the quality of an image formed on the medium PP by adjusting the landing deviation in the direction along the X-axis orthogonal to the arrangement direction.
Hereinafter, a summary of the first embodiment will be described using the m-third nozzle N [m3] which is larger than m2 and smaller than m1. The liquid discharge head 10 according to the first embodiment further includes the piezoelectric element PZ [m3] different from the piezoelectric element PZ [m1] and the piezoelectric element PZ [m2], the pressure chamber CV [m3] that is partitioned in the pressure chamber substrate 34 and imparts pressure to the ink by driving the piezoelectric element PZ [m3], the nozzle N [m3] that is one of the M nozzles N, is positioned between the nozzles N [m1] and the nozzle N [m2] in the arrangement direction, and communicates with the pressure chamber CV [m3], in which the nozzle N [m3] includes the downstream nozzle portion ND [m3] opened on the surface FN1 and the upstream nozzle portion NU [m3] of which the cross-sectional area when viewed along the Z-axis is larger than the cross-sectional area of the downstream nozzle portion ND [m3] and that is positioned upstream of the downstream nozzle portion ND [m3], and in a case where, when viewed along the Z-axis, the distance between the position of the gravity center GD [m3] of the downstream nozzle portion ND [m3] and the position of the gravity center GU [m3] of the upstream nozzle portion NU [m3] is set as the distance LDU [m3], the distance LDU [m3] is longer than the distance LDU [m1] and shorter than the distance LDU [m2].
Further, when m2+1=m3=m1−1 holds, the nozzle N [m1] is positioned next to the nozzle N [m3], the nozzle N [m2] is positioned next to the nozzle N [m3] and positioned in the direction opposite to the direction from the nozzle N [m3] to the nozzle N [m1], and in a case where, when viewed in the direction along the Z-axis, the distance between the position of the gravity center GD [m3] of the downstream nozzle portion ND [m3] and the position of the gravity center GD [m1] of the downstream nozzle portion ND [m1] is set as the distance LG4, the distance between the position of the gravity center GD [m3] of the downstream nozzle portion ND [m3] and the position of the gravity center GD [m2] of the downstream nozzle portion ND [m2] is set as the distance LG5, the distance between the position of the gravity center GU [m3] of the upstream nozzle portion NU [m3] and the position of the gravity center GU [m1] of the upstream nozzle portion NU [m1] is set as the distance LG6, and the distance between the position of the gravity center GU [m3] of the upstream nozzle portion NU [m3] and the position of the gravity center GU [m2] of the upstream nozzle portion NU [m2] is set as the distance LG7, the absolute value of the difference between the distance LG4 and the distance LG5 is smaller than the absolute value of the difference between the distance LG6 and the distance LG7.
Since the ink is discharged from the downstream nozzle portion ND, in a case where the interval between the adjacent downstream nozzle portions ND is not constant, the interval between dots formed on the medium PP is not constant, and the quality of the image is decreased. Therefore, it is preferable that the interval between the adjacent downstream nozzle portions ND is constant. As described above, the liquid discharge head 10 according to the first embodiment can improve the quality of the image formed on the medium PP as compared with the aspect in which the interval between the adjacent upstream nozzle portions NU is more constant than the interval between the adjacent downstream nozzle portions ND.
Further, as illustrated in
Further, the liquid discharge head 10 according to the first embodiment has the nozzle substrate 46 according to the first embodiment. The nozzle substrate 46 according to the first embodiment cancels the deviation in the discharge direction of the ink generated by the air flow by shifting the coaxiality in advance. Therefore, since the nozzle substrate 46 according to the first embodiment can bring the ink discharge direction closer to the Z2 direction, the decrease of the quality of the image formed on the medium PP can be suppressed.
In the second embodiment, a case where the ink discharge direction is deviated in a direction orthogonal to the main scanning direction due to the air flow will be described.
In
The M nozzles N-A differ from the M nozzles N in that the direction of the deviation of the coaxiality is the direction along the Y-axis. Further, in the direction along the Y-axis, the gravity center GD-A of the downstream nozzle portion ND-A of the nozzle N-A other than the nozzle N-A [(M+1)/2] among the M nozzles N-A is closer to the center of the nozzle row Ln-A than the gravity center GU-A of the upstream nozzle portion NU-A. The central position of the nozzle row Ln-A substantially matches the position of the gravity center GU-A [(M+1)/2] of the nozzle N-A [(M+1)/2] and the position of the gravity center GD-A [(M+1)/2].
In the second embodiment, a state is assumed in which the ink discharged from the nozzle N-A, as a distance approaches the end portion of the nozzle row Ln-A, is deviated in a direction toward the center of the nozzle row Ln-A by an air flow Af-A toward the center of the nozzle row Ln-A. Among the M nozzles N-A, the upstream nozzle portion NU-A and the downstream nozzle portion ND-A are disposed substantially linearly symmetrical with respect to the straight line Lx as an axis. As illustrated in
Also in the second embodiment, similarly to the first embodiment, the coaxiality becomes monotonically lower as a distance to the end portion of the nozzle row Ln-A decreases. It will be described that the coaxiality becomes monotonically lower as a distance to the end portion of the nozzle row Ln-A decreases using the nozzle N-A [m2], the nozzle N-A [m3], and the nozzle N-A [m1]. As illustrated in
Furthermore, as can be understood from
Hereinafter, a summary of the second embodiment will be described using the m-first nozzle N-A [m1] and the m-second nozzle N-A [m2] among the M piezoelectric elements PZ. m1 is an integer of 2 or more and (M+1)/2 or less. m2 is an integer of 1 or more and less than m1.
The distance LDU-A [m1] and the distance LDU-A [m2] are distances in the direction along the Y-axis that is the arrangement direction in which the M nozzles N-A are arranged.
The liquid discharge head 10-A according to the second embodiment can adjust the landing deviation in the direction along the Y-axis, which is the arrangement direction, and suppress the decrease of the quality of the image formed on the medium PP due to the air flow Af-A.
Further, in the arrangement direction, the gravity center GD-A of the downstream nozzle portion ND-A [m2] is closer to the center of the nozzle row Ln-A than the gravity center GU-A of the upstream nozzle portion NU-A [m2].
As illustrated in the second embodiment, the ink discharged from the nozzle N-A positioned at the end portion of the nozzle row Ln-A may be deviated by the air flow Af-A in the direction toward the center of the nozzle row Ln-A. The liquid discharge head 10-A according to the second embodiment can cause the ink to fly in a direction toward the end portion of the nozzle row Ln-A by setting the direction of the deviation in the coaxiality as a direction toward the center of the nozzle row Ln-A, and can adjust the landing deviation in the direction along the Y-axis and suppress the decrease of the quality of the image formed on the medium PP due to the air flow Af-A.
In the second embodiment as in the first embodiment, the interval between the adjacent downstream nozzle portions ND is more constant than the interval between the adjacent upstream nozzle portions NU. The liquid discharge head 10 according to the second embodiment can improve the quality of the image formed on the medium PP as compared with the aspect in which the interval between the adjacent upstream nozzle portions NU is more constant than the interval between the adjacent downstream nozzle portions ND.
In the third embodiment, a case where the ink discharge direction is deviated due to the air flow in a direction orthogonal to the main scanning direction and in a direction toward an end portion of the nozzle row Ln will be described.
In
The M nozzles N-B differ from the M nozzles N in that the direction of the deviation of the coaxiality is the direction along the Y-axis. Further, in the direction along the Y-axis, the gravity center GD-B of the downstream nozzle portion ND-B of the nozzle N-B other than the nozzle N-B [(M+1)/2] positioned at the center of the M nozzles N-B is closer to the nozzles N-B at both ends of the nozzle row Ln-B than the gravity center GU-B of the upstream nozzle portion NU-B. Among the M nozzles N-B, the upstream nozzle portion NU-B and the downstream nozzle portion ND-B are disposed substantially linearly symmetrical with respect to the straight line Lx as an axis. More specifically, the gravity center GD-B of each of the downstream nozzle portions ND-B from the nozzle N-B [1] to the nozzle N-B [(M+1)/2−1] is positioned in the Y2 direction as compared with the gravity center GU-B of the upstream nozzle portion NU-B. On the other hand, the gravity center GD-B of each of the downstream nozzle portions ND-B from the nozzle N-B [(M+1)/2+1] to the nozzle N-B [M] is positioned in the Y1 direction as compared with the gravity center GU-B of the upstream nozzle portion NU-B.
In the third embodiment, a state is assumed in which the ink discharged from the nozzle N-B, as a distance approaches the end portion of the nozzle row Ln-B, is deviated in a direction toward the end portion of the nozzle row Ln-B by an air flow Af-B toward the end portion of the nozzle row Ln-B. As illustrated in
Also in the third embodiment, similarly to the first embodiment, the coaxiality becomes monotonically lower as a distance to the end portion of the nozzle row Ln-B decreases. It will be described that the coaxiality becomes monotonically lower as a distance to the end portion of the nozzle row Ln-B decreases using the nozzle N-B [m2], the nozzle N-B [m3], and the nozzle N-B [m1]. As illustrated in
Furthermore, as can be understood from
Hereinafter, a summary of the third embodiment will be described using the m-first nozzle N-B [m1] and the m-second nozzle N-B [m2] among the M piezoelectric elements PZ. m1 is an integer of 2 or more and (M+1)/2 or less. m2 is an integer of 1 or more and less than m1.
In the arrangement direction, the gravity center GD-B [m2] of the downstream nozzle portion ND-B [m2] is closer to the nozzle N-B [1] than the gravity center GU [m2] of the upstream nozzle portion NU-B [m2].
As illustrated in the third embodiment, the ink discharged from the nozzle N-B positioned at the end portion of the nozzle row Ln-B may be deviated by the air flow Af-B in the direction toward the end portion of the nozzle row Ln-B. The liquid discharge head 10-B according to the third embodiment can cause the ink to fly in a direction toward the center of the nozzle row Ln-B by setting the direction of the deviation of the coaxiality as a direction toward the end portion of the nozzle row Ln-B. Therefore, the liquid discharge head 10-B according to the third embodiment can adjust the landing deviation in the direction along the Y-axis, and suppress the decrease of the quality of the image formed on the medium PP due to the air flow Af-B.
The liquid discharge apparatus 100 according to the first embodiment to the third embodiment is a serial type printing apparatus, but may be, so-called, a line type printing apparatus in which the plurality of nozzles N for discharging ink are distributed over the entire range in a width direction of the medium PP. In the fourth embodiment, a line type printing apparatus that transports the medium PP by a drum will be described.
The liquid discharge module HU-C is a line head having a plurality of liquid discharge heads 10-C disposed such that the plurality of nozzles N are distributed over the entire range of the medium PP in the direction of the X-axis. That is, the aggregate of the plurality of liquid discharge heads 10-C constitutes a long line head extending in the direction along the X-axis. When the ink discharge from the plurality of liquid discharge heads 10-C is performed in parallel with the transport of the medium PP by the transport mechanism 8-C, an image by the ink is formed on the surface of the medium PP. The plurality of nozzles N included in the one liquid discharge head 10-C may be disposed to be distributed over the entire range of the medium PP in the direction along the X-axis, and in this case, for example, the liquid discharge module HU-C is constituted with the one liquid discharge head 10-C. The liquid discharge head 10-C differs from the liquid discharge head 10 in that a nozzle substrate 46-C, which will be described later in
The transport mechanism 8-C has a transport drum 81 that transports the medium PP in a state of being attracted to an outer peripheral surface thereof, and a drive mechanism 82 such as a motor.
The transport drum 81 is rotated around the rotation axis AX by the drive mechanism 82. In the example of
In the example of
In
As illustrated in
When the distance between the nozzle N-C and the medium PP is long, the flight distance of the discharged ink is long, and thus the influence of an air flow Af-C generated by the rotation of the transport drum 81 is large, so that the landing error is large. In the example of
As described above, the liquid discharge apparatus 100-C according to the fourth embodiment includes the liquid discharge head 10-C, and the movement mechanism 5-C that changes a relative position between the medium PP, in which an image is formed by the landing of ink discharged from the liquid discharge head 10-C, and the liquid discharge head and the distance PG2 between the nozzle N-C [m2] and the medium PP in the direction along the Z-axis is longer than the distance PG1 between the nozzle N-C [m1] and the medium PP in the direction along the Z-axis.
The liquid discharge apparatus 100-C according to the fourth embodiment can suppress an error in the landing position in regard to each of the M nozzles N-C by correcting the deviation of the coaxiality according to each of the distances between the M nozzles N-C and the medium PP.
Further, the movement mechanism 5-C has the transport drum 81 that rotates around the rotation axis AX orthogonal to the Y-axis, which is the arrangement direction of the nozzle row Ln, and transports the medium PP. The distance PH2 between the nozzle N-C [m2] and the transport drum 81 is longer than the distance PH1 between the nozzle N-C [m1] and the transport drum 81.
Although the discharge direction is shifted by the air flow Af-C generated by the rotation of the transport drum 81, the error in the landing position can be suppressed by deviating the coaxiality.
The liquid discharge apparatus 100-C according to the fourth embodiment includes the transport drum 81 that rotates around the rotation axis AX and transports the medium PP, but is not limited thereto.
The transport mechanism 8-D transports the medium PP in the Y2 direction. The intermediate transfer body 9 is a member having an outer peripheral surface along the rotation axis AX. The intermediate transfer body 9 rotates around the rotation axis AX. In the example of
An air flow is generated by the rotation of the intermediate transfer body 9. Although the discharge direction is deviated by the air flow, in the fifth embodiment, similarly to the fourth embodiment, by shifting the coaxiality, an error in the landing position can be suppressed.
As described above, the movement mechanism 5-D according to the fifth embodiment changes the relative position between the intermediate transfer body 9, in which the ink discharged from the liquid discharge head 10-C lands, that transfers the aggregated ink image formed by the landing of the ink onto the medium PP, and the liquid discharge head 10-C. Although not illustrated in
The liquid discharge apparatus 100-C according to the fourth embodiment can suppress an error in the landing position in regard to each of the M nozzles N-C by correcting the deviation of the coaxiality according to each of the distances between the M nozzles N-C and the medium PP.
Further, the movement mechanism 5-D has the intermediate transfer body 9 that rotates around a rotation axis. Although not illustrated in
The discharge direction is deviated by the air flow generated by the rotation of the intermediate transfer body 9, but the error in the landing position can be suppressed by shifting the coaxiality.
When the fourth embodiment and the fifth embodiment are included, and the movement mechanism 5 changes the relative position between the medium PP and the liquid discharge head 10, that is, in a case where the movement mechanism 5 is the movement mechanism 5-C according to the fourth embodiment, the movement mechanism 5-C has the transport drum 81 that rotates around the rotation axis AX orthogonal to the arrangement direction of the nozzle row Ln and transports the medium PP, and the distance PG2 between the nozzle N-C [m2] and the transport drum 81 is longer than the distance PG1 between the nozzle N-C [m1] and the transport drum 81. On the other hand, when the movement mechanism 5 changes the relative position between the intermediate transfer body 9 and the liquid discharge head 10, that is, in a case where the movement mechanism 5 is the movement mechanism 5-D according to the fifth embodiment, the movement mechanism 5 has the intermediate transfer body 9 rotates around the rotation axis AX, and the distance between the nozzle N-C [m2] and the intermediate transfer body 9 is longer than the distance between the nozzle N-C [m1] and the intermediate transfer body 9.
Each of the above-exemplified forms can be variously modified. A specific aspect of modification is illustrated below. Two or more aspects optionally selected from the following examples can be appropriately merged to the extent that they do not contradict each other.
In the nozzle N having the deviation in the coaxiality similarly to the nozzle N in each of the above-described aspects, the discharge direction can be adjusted by adjusting the drive signal Com. The control module 6 corrects the deviation in the discharge direction by adjusting the drive signal Com. For example, when the liquid discharge head 10 is incorporated into the liquid discharge apparatus 100, the manufacturer of the liquid discharge apparatus 100 determines, in the control module 6, the drive signal Com adjusted to cancel the deviation in the discharge direction due to the air flow. The control module 6 stores the waveform designation signal dCom that generates the determined drive signal Com in the storage circuit. When the liquid discharge apparatus 100 is shipped and the user of the liquid discharge apparatus 100 instructs the execution of the print processing, the control module 6 outputs the waveform designation signal dCom stored in the storage circuit to the drive signal generation circuit 2.
When the m-first nozzle N [m1] and the m-second nozzle N [m2] are used, the control module 6 adjusts the drive signal Com [m1] supplied to the piezoelectric element PZ [m1] based on air flow information AI [m1] indicating an angle at which the discharge direction of the ink discharged from the nozzle N [m1] is deviated by the air flow and the distance LDU [m1], and adjusts the drive signal Com [m2] supplied to the piezoelectric element PZ [m2] based on air flow information AI [m2] indicating an angle at which the discharge direction of the ink discharged from the nozzle N [m1] is deviated by the air flow and the distance LDU [m2]. The drive signal Com [m1] is an example of a “first drive signal”, and the drive signal Com [m2] is an example of a “second drive signal”. The air flow information AI [m1] is an example of “first air flow information”, and the air flow information AI [m2] is an example of “second air flow information”. An example of the air flow information AI will be described with reference to
As a specific adjustment method of the drive signal Com, there are the following two adjustment methods illustrated below.
In the first adjustment method, the control module 6 determines the length of the period Pwh1 of the holding element DC3 illustrated in
A discharge direction characteristic PwCh illustrated in
The control module 6 stores information indicating the magnitude of the deviation of the coaxiality of each of the M nozzles N, the air flow information AI of each of the M nozzles N, and a holding period characteristic table T1 indicating the characteristics of the discharge direction of the ink according to the magnitude of the deviation of the coaxiality and the length of the period Pwh1, in the storage circuit. The information indicating the magnitude of the deviation of the coaxiality of each of the M nozzles N and the holding period characteristic table T1 are, for example, values obtained by an experiment by the manufacturer of the liquid discharge head 10. An example of the holding period characteristic table T1 will be described with reference to
When the drive signal Com is adjusted, the control module 6 refers to the holding period information TP corresponding to the magnitude of the deviation of the coaxiality of the nozzle N [m1] from the holding period characteristic table T1, and determines the length of the period Pwh1 that can be set in the Z1 direction by canceling the discharge direction deviated by the air flow, which the air flow information AI [m] indicates. For example, it is assumed that the air flow information AI [m1] indicates that the ink discharged from the nozzle N [m1] is tilted by +7 degrees in the X1 direction. Then, it is assumed that the magnitude of the deviation of the coaxiality of the nozzle N [m1] is −8 μm. The control module 6 refers to the holding period information TP2 in which the magnitude of the deviation of the coaxiality is −8 degrees in the holding period characteristic table T1, and determines the length of the period Pwh1 that can cancel the deviation in the discharge direction due to the air flow as 10 μs in which the discharge direction is tilted by −7 degrees in the X1 direction, in other words, by 7 degrees in the X2 direction. The control module 6 stores, in the storage circuit, the waveform designation signal dCom instructing to generate the drive signal Com in which the length of the period Pwh1 is 10 μs. When the print processing is executed, the control module 6 outputs the waveform designation signal dCom stored in the storage circuit to the drive signal generation circuit 2. The drive signal generation circuit 2 generates the drive signal Com in which the length of the period Pwh1 is 10 μs, and supplies the generated drive signal Com to the piezoelectric element PZ [m1].
When the drive signal Com other than the drive signal Com in which the length of the period Pwh1 is 10 μs is supplied to the piezoelectric element PZ [m2] other than the piezoelectric element PZ [m1] among the M piezoelectric elements PZ, for example, the drive signal Com may have signals of a plurality of systems. In the following description, a case where the drive signal Com has two systems of signals of a drive signal Com-A and a drive signal Com-B will be described as an example. The control module 6 stores the waveform designation signal dCom that instructs the generation of the drive signal Com-A in which the length of the period Pwh1 is 10 μs and the drive signal Com-B in which the length of the period Pwh1 is a period other than 10 μs, in the storage circuit. The drive signal Com-A corresponds to the drive signal Com [m1], and the drive signal Com-B corresponds to the drive signal Com [m2]. When the print processing is executed, the control module 6 outputs the waveform designation signal dCom stored in the storage circuit to the drive signal generation circuit 2. The drive signal generation circuit 2 generates the drive signal Com-A in which the length of the period Pwh1 is 10 μs and the drive signal Com-B in which the length of the period Pwh1 is a period other than 10 μs, and supplies the drive signals Com-A and Com-B to the liquid discharge head 10. Further, the control module 6 transmits the print signal SI instructing that the drive signal Com-A is supplied to the piezoelectric element PZ [m1] and the drive signal Com-B is supplied to the piezoelectric element PZ [m2], to the liquid discharge head 10. The drive circuit 51 of the liquid discharge head 10 supplies the drive signal Com-A to the piezoelectric element PZ [m1] based on the print signal SI, and supplies the drive signal Com-B to the piezoelectric element PZ [m2] based on the print signal SI.
The expansion element DC2 included in the discharge waveform PX of the drive signal Com-A is an example of the “expansion element”. The holding element DC3 included in the discharge waveform PX of the drive signal Com-A is an example of the “holding element”. The contraction element DC4 included in the discharge waveform PX of the drive signal Com-A is an example of the “contraction element”. The holding potential Vc1 of the holding element DC3 is an example of the “holding potential”.
In the first adjustment method, the control module 6 may store information indicating the magnitude of the deviation in the coaxiality of each of the M nozzles N, the air flow information AI in each of the M nozzles N, and a function that outputs the length of the period Pwh1 by inputting the magnitude of the deviation of the coaxiality and the angle in the discharge direction of the ink, in the storage circuit.
In the second adjustment method, the control module 6 determines the holding potential Vc1 illustrated in
The ink discharge rate in each of a discharge direction characteristic VcCh1, a discharge direction characteristic VcCh2, and a discharge direction characteristic VcCh3 illustrated in
As understood from each of the discharge direction characteristic VcCh1, the discharge direction characteristic VcCh2, and the discharge direction characteristic VcCh3, the magnitude of the deviation of the discharge direction tends to decrease as the holding potential Vc1 increases. The reason why the deviation magnitude of the discharge direction becomes smaller as the holding potential Vc1 increases is that the higher holding potential Vc1 means that the holding potential Vc1 approaches the reference potential Vm. It is considered that this is because, when the holding potential Vc1 approaches the reference potential Vm, the force for pulling the meniscus in the Z1 direction becomes small, it becomes difficult for the meniscus to reach the upstream nozzle portion NU, and the influence of the deviation of the coaxiality becomes small.
The control module 6 stores the information indicating the magnitude of the deviation of the coaxiality of each of the M nozzles N, and a holding potential characteristic table T2 indicating the characteristics of the discharge direction of the ink corresponding to the magnitude of the deviation of the coaxiality, the holding potential Vc1, and the holding potential Vc2 in the storage circuit. An example of the holding potential characteristic table T2 will be described with reference to
When the drive signal Com is adjusted, the control module 6 refers to the holding potential information TV corresponding to the magnitude of the deviation of the coaxiality of the nozzle N [m1] from the holding potential characteristic table T2, and determines the holding potential Vc1 and the holding potential Vc2 that can cancel the discharge direction deviated by the air flow, which the air flow information AI [m] indicates. For example, it is assumed that the air flow information AI [m1] indicates that the ink discharged from the nozzle N [m1] is tilted by 2.8 degrees in the X2 direction. Then, it is assumed that the magnitude of the deviation of the coaxiality of the nozzle N [m1] is −8 μm. The control module 6 refers to the holding potential information TV2 in which the magnitude of the deviation of the coaxiality is −8 degrees in the holding period characteristic table T1, and determines each of the holding potential Vc1 and the holding potential Vc2 that can cancel the deviation in the discharge direction due to the air flow such that the discharge direction is tilted by 2.8 degrees in the X1 direction (10%, 60%). The control module 6 stores, in the storage circuit, the waveform designation signal dCom instructing to generate the drive signal Com having the holding potential Vc1 of 10% and the holding potential Vc2 of 60%. When the print processing is executed, the control module 6 outputs the waveform designation signal dCom stored in the storage circuit to the drive signal generation circuit 2.
As described above, in the liquid discharge apparatus 100 according to the first modification example, the piezoelectric element PZ [m1] is driven according to the supply of the drive signal Com-A. The piezoelectric element PZ [m2] is driven according to the supply of the drive signal Com-B. The liquid discharge apparatus 100 according to the first modification example includes the liquid discharge head 10, and the control module 6 that controls the piezoelectric element PZ [m1] and the piezoelectric element PZ [m2], and the control module 6 adjusts the drive signal Com-A based on the air flow information AI [m1] and the distance LDU [m1] and adjusts the drive signal Com-B based on the air flow information AI [m2] and the distance LDU [m2].
The liquid discharge apparatus 100 according to the first modification example can adjust the discharge direction according to the air flow information AI and the distance LDU. Therefore, although the discharge direction is deviated due to the air flow, the liquid discharge apparatus 100 according to the first modification example can cancel the deviation in the discharge direction due to the air flow by adjusting the drive signal Com, and thus can improve the image quality formed on the medium PP.
Further, in the first adjustment method, the drive signal Com-A includes the expansion element DC2 that changes a potential to expand the volume of the pressure chamber CV [m1], the contraction element DC4 that changes a potential to contract the volume of the pressure chamber CV [m1], and the holding element DC3 that holds a potential constant between the expansion element DC2 and the contraction element DC4, and the control module 6 changes the drive signal Com-A by adjusting the length of the period Pwh1 of the holding element DC3 based on the holding period information TP in the distance LDU [m2] and the air flow information AI [m1].
The liquid discharge apparatus 100 according to the first modification example can adjust the drive signal Com-A such that the discharge direction due to the air flow is canceled out by changing the length of the period Pwh1.
Further, in the second adjustment method, the holding element DC3 holds a potential at the holding potential Vc1, and the control module 6 adjusts the drive signal Com-A by changing the holding potential Vc1 based on the holding potential information TV in the distance LDU [m1] and the air flow information AI [m1].
The liquid discharge apparatus 100 according to the first modification example can adjust the drive signal Com-A such that the discharge direction due to the air flow is canceled out by changing the holding potential Vc1.
In each of the above aspects, the interval between the adjacent downstream nozzle portions ND is more constant than the interval between the adjacent upstream nozzle portions NU, but the interval between the adjacent upstream nozzle portions NU may be more constant than the interval between the adjacent downstream nozzle portions ND.
In the fourth embodiment, and in the first modification example and the second modification example based on the fourth embodiment, the transport drum 81 is rotated around the rotation axis AX orthogonal to the Y-axis that is the arrangement direction of the nozzle row Ln, but may rotate around a rotation axis intersecting the Y-axis that is the arrangement direction of the nozzle row Ln. In the third modification example, the direction of the deviation of the coaxiality is a direction orthogonal to the rotation axis in the third modification example and a direction intersecting the Y-axis. In the fifth embodiment and similarly to the first modification example and the second modification example based on the fifth embodiment, the intermediate transfer body 9 may rotate around a rotation axis intersecting the Y-axis that is the arrangement direction of the nozzle row Ln.
In the first embodiment, the direction of the deviation of the coaxiality is the direction along the X-axis, and in the second embodiment and the third embodiment, the direction of the deviation of the coaxiality is the direction along the Y-axis, but the direction of the deviation of the coaxiality is not limited to the direction along the X-axis and the direction along the Y-axis. There may be a case where the air flow generated during the print processing is directed in a direction intersecting the X-axis and the Y-axis. In the liquid discharge head 10 according to the fourth modification example, by setting the direction of the deviation of the coaxiality as the direction intersecting the X-axis and the Y-axis, the deviation in the discharge direction due to the air flow toward the direction intersecting the X-axis and the Y-axis can be canceled.
Number | Date | Country | Kind |
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2022-109405 | Jul 2022 | JP | national |