This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application No. 2020-127499, filed on Jul. 28, 2020, in the Japan Patent Office, the entire disclosures of which is hereby incorporated by reference herein.
Aspects of the present disclosure relate to a liquid discharge head, a liquid discharge device, and a liquid discharge apparatus.
There is an image forming apparatus of liquid discharge recording type. The image forming apparatus uses a recording head including a liquid discharge head (inkjet head) that discharge a liquid such as an ink droplet. Examples of the image forming apparatus includes a printer, a facsimile, a copy device, a plotter, and a multifunction peripheral. As such an image forming apparatus, for example, an inkjet recording apparatus is known.
The liquid discharge head includes a head body and a cover. The head body discharge a liquid. The cover protects the head body. Such a configuration may cause problems of such as an ink adhering to a wiring of a connector and an ink entering inside the cover.
In an aspect of this disclosure, a liquid discharge head includes a head body configured to discharge a liquid, a head cover on the head body, a head cover covering at least a part of the head body, the head cover disposed outside the head body; a liquid supply port on an upper surface of the head cover, the liquid supply port configured to supply the liquid to the head body, an electrical connection on a side surface of the head cover. The head cover includes a protruding part protruding from the upper surface of the head cover, the protruding part is on a side end of the upper surface of the head cover adjacent to the side surface of the head cover on which the electrical connection is disposed, and the protruding part is higher than another part of the upper surface of the head cover with respect to a lower end surface of the head body.
The aforementioned and other aspects, features, and advantages of the present disclosure will be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
Hereinafter, a liquid discharge head, a liquid discharge device, and a liquid discharge apparatus according to a present embodiment is described with reference to the drawings. Note that the following embodiments are not limiting the present disclosure and any deletion, addition, modification, change, etc. can be made within a scope in which person skilled in the art can conceive including other embodiments, and any of which is included within the scope of the present disclosure as long as the effect and feature of the present disclosure are demonstrated.
The liquid another aspect of the present invention, there is provided a liquid ejection head including: a head main body configured to eject liquid; a cover member provided outside the head main body; a liquid supply port provided on an upper surface of the cover member; and an electrical connection portion provided on a side surface of the cover member.
First, a comparative example of a liquid discharge head is described with reference to
In this comparative example, ink droplets do not directly adhere to the electrical connection even if the ink droplets are dropped on the head cover. However, the ink droplets dripped on the upper surface of the head cover may flow to the electrical connection. The ink flowing to the electrical connection may cause connection failure.
Similar to
The head body 80 discharges a liquid such as an ink. The head cover 81 is an example of a cover member and is provided on an exterior of the head body 80. The head cover 81 covers at least a part of the head body 80. In
The ink supply port 83 is an example of a liquid supply port and is provided on the upper surface of the head cover 81. A number, an arrangement, and the like of the ink supply ports 83 are not limited to the number, the arrangement, and the like of the ink supply ports 83 illustrated in
The head 100 according to the first embodiment includes a step 85 on the upper surface of the head cover 81, specifically, on a side end of the upper surface of the head cover 81 adjacent to the side surface of the head cover 81 on which the electrical connection 82 is provided (disposed) as illustrated in
Thus, the head cover 81 includes a protruding part protruding from the upper surface of the head cover 81. In
An upper surface of the step 85 is higher than a portion other than the step 85 of the upper surface of the head cover 81 with respect to the lower end surface (nozzle surface) of the head body. The step 85 is formed along the side end of the head cover 81 serving as a side wall and a dam (barrier) on the upper surface of the head cover 81. The step 85 dams up the ink leaked from the ink supply port 83 not to flow to the side surface of the head cover 81 on which the electrical connection 82 is provided (disposed).
Thus, the step 85 of the head 100 can reduce an amount of the ink droplet flowing to the electrical connection 82 on the side surface of the head cover 81 to reduce occurrence of the contact failure due the ink droplet adhering to the electrical connection 82 even if the ink droplet is dripped onto the upper surface of the head cover 81 due to an unexpected situation or the like.
Further, the head 100 according to the first embodiment does not have to form the head cover 81 and a wiring cable as a single unit. Thus, the head 100 can reduce cost and allows a use of the wiring cable having an arbitrary length.
An object of the step 85 in the head 100 according to the first embodiment is to prevent the ink from flowing to the electrical connection 82 on the side surface of the head cover 81. Thus, the head 100 may include a protruding part other than the step 85 in
One end of the slope adjacent to the side surface of the head cover 81 on which the electrical connection is formed may be higher than other part of the upper surface of the head cover 81 with respect to the lower end surface (nozzle surface) of the head body. Such the protruding part as a high portion may be referred to as a dam or a side wall. The step 85 is an example of a dam. The head 100 includes the step 85 as the dam on the side end of the head cover 81 on the electrical connection 82 side. Thus, the step 85 can prevent the ink to flow to the side surface of the head cover 81.
In the head 100 according to the first embodiment, it is described that the side end of the head cover 81 on the electrical connection 82 side is higher than a portion on the upper surface of the head cover 81 other than the side end of the head cover 81 on the electrical connection 82 side with respect to the lower end surface (nozzle surface) of the head body.
However, the above configuration can also be expressed in another way. For example, it may be expressed that the side end of the head cover 81 on the electrical connection 82 side protrudes in a direction opposite to a liquid discharge direction in which the liquid is discharged on the upper surface of the head cover 81. Further, it may be expressed that a portion other than the side end of the head cover 81 on the electrical connection 82 side is lower than the side end of the head cover 81 on the electrical connection 82 side on the upper surface of the head cover 81.
The height of the step 85 may be appropriately changed as long as the step 85 can reduce an amount of ink flow to the electrical connection 82. The step 85 may be higher than other portions of the upper surface of the head cover 81 with respect to the lower end surface (nozzle surface) of the head body 80, for example. The other portions are appropriately changed.
For example, a portion in which the ink supply port 83 is provided, a central portion on the upper surface of the head cover 81, and the like may be appropriately changed. In the head 100 according to the first embodiment, the head 100 includes the step 85 on the side end of the head cover 81 on the electrical connection 82 side on the upper surface of the head cover 81. However, the step 85 may be provided at an end of the upper surface of the head cover 81. The step 85 may also be provided at a distance from the side end of the upper surface of the head cover 81.
The head 100 according to the first embodiment includes the ink supply port 83 in a portion of the head cover 81 other than the side surface on which the electrical connection 82 is disposed (provided). In the first embodiment, the ink supply port 83 is provided at a position lower than the side end of the head cover 81 on the upper surface of the head cover 81.
Thus, even if ink leaks from a tube or the like inserted into the ink supply port 83, or even if ink drips when the tube or the like is inserted into or removed from the ink supply port 83, the step 85 prevents the ink from flowing to the electrical connection 82 on the side surface of the head cover 81. Thus, the step 85 can reduce or prevent the ink from flowing to the side surface of the head cover 81 on which the electrical connection 82 is provided, and the step 85 thus can prevent the occurrence of a connection failure.
The head 100 in the first embodiment preferably includes a protector 92 (See
The protector 92 may be appropriately selected, and an elastic member may be used, for example. For example, the protector 92 may be an elastic member covering a terminal surface of the electrical connection 82.
The head 100 according to a second embodiment of the present disclosure is described below. Hereinafter, descriptions of the same items as those in the above embodiments will be appropriately omitted. In addition, the preferable configuration in the above-described embodiment can also be applied to the present embodiment.
In the head 100 according to the second embodiment includes the step 85 and a step 86 on the upper surface of the head cover 81. Specifically, the step 86 is formed on a side end of the head cover 81 different from the side end on which the step 85 is formed, that is, the side end adjacent to the side surface of the head cover 81 on which the electrical connection 82 is provided.
In an example illustrated in
In the head 100 according to the second embodiment includes the step 86 opposite to the step 85 at a side end of the head cover 81 on the electrical connection 82 side. However, a step may be provided on other side ends of the head cover 81 (left end side and right end side in
In the head 100 according to the second embodiment, a step is used as a device to prevent the ink from flowing to the side surface of the head cover 81. However, the dam may be used to prevent the ink from flowing to the side surface of the head cover 81 instead of the steps 85 and 86 as in the above second embodiment.
The head 100 according to a second embodiment of the present disclosure is described below. Hereinafter, descriptions of the same items as those in the above embodiments will be appropriately omitted. In addition, the preferable configuration in the above-described embodiment can also be applied to the present embodiment.
The head 100 in the third embodiment includes a step 87 around an entire periphery of the upper surface of the head cover 81. The step 87 surrounds the ink supply port 83.
In the head 100 according to the third embodiment, the step 87 is used as a device to prevent the ink from flowing to the side surface of the head cover 81. However, the dam may be used to prevent the ink from flowing to the side surface of the head cover 81 instead of the steps 85 and 86 as in the above second embodiment.
The head 100 according to a second embodiment of the present disclosure is described below. Hereinafter, descriptions of the same items as those in the above embodiments will be appropriately omitted. In addition, the preferable configuration in the above-described embodiment can also be applied to the present embodiment.
The head 100 according to the fourth embodiment includes an opening 88 on the side surface of the head cover 81. The electrical connection 82 is disposed inside in the head cover 81 at a position facing the opening 88 of the head cover 81. The opening 88 allows the connector 91 to be connected to the electrical connection 82 in the opening 88. Thus, the head cover 81 includes the opening 88 through which the connector 91 is connectable to the electrical connection 82.
The head 100 according to the fourth embodiment illustrated in
The head 100 according to the fourth embodiment preferably includes a sealing member 93 to close (seal) the opening 88. That is, the sealing member 93 in the present example seals (closes) a gap between the connector 91 and a portion of the head cover 81 around the opening 88 after the connector 91 is connected to the electrical connection 82 via the opening 88 as illustrated in
Thus, even when floating ink such as mist is generated, or even when ink drips onto the side surface of the head cover 81 on which the electrical connection 82 is provided, the sealing member 93 can prevent the ink from contacting the electrical connection 82 that causes the head failure.
A material of the sealing member 93 can be appropriately selected. For example, an elastic member may be used as the material of the sealing member 93. For example, a sealing ring such as an O-ring made of rubber may be used as the sealing member 93. Further, a gasket or the like may be used as the sealing member 93, for example.
An example of a configuration of the head 100 including the sealing member 93 is described below in detail using
In this example illustrated in
To connect the connector 91 to the electrical connection 82 as illustrated in
The head 100 according to a second embodiment of the present disclosure is described below. Hereinafter, descriptions of the same items as those in the above embodiments will be appropriately omitted. In addition, the preferable configuration in the above-described embodiment can also be applied to the present embodiment.
The head 100 according to the fifth embodiment is a circulation-type head. The head 100 includes an ink discharge port 84 on an upper surface of a head cover 81 as illustrated in
The ink discharge port 84 is an example of a liquid discharge port. A number, an arrangement, and the like of the ink supply ports 83 and the ink discharge port are not limited to the number, the arrangement, and the like of the ink supply ports 83 and the ink discharge port 84 as illustrated in
As described above, the head 100 according to the fifth embodiment can be a circulation-type head as illustrated in
The circulation-type head has a higher risk of ink leakage than the non-circulation-type head because a higher pressure is applied to an ink supply system of the circulation-type head. Even in such the circulation-type head, the steps 85 and 86 can prevent the ink from dripping to the electrical connection 82 to prevent the head failure when the ink drips on the upper surface of the head cover 81.
Although
[Basic Configuration of Head, Liquid Discharge Device, and Liquid Discharge Apparatus]
A basic configuration of the head 100 according to the present embodiment is described below.
The head 100 according to the present embodiment includes a nozzle plate 1, a channel plate 2 as an individual channel member, and a diaphragm 3 as a wall that are laminated one on another and bonded to each other. The head 100 further includes a piezoelectric actuator 11 to displace vibration regions 30 (vibration plate) of the diaphragm 3 and a common channel member 20 also serving as a frame of the head 100.
The nozzle plate 1 includes a plurality of nozzles 4 to discharge a liquid. The nozzle plate 1 has a nozzle surface in which the plurality of nozzles 4 are formed. The nozzle surface is disposed at a lower end of the head body 80. Thus, the nozzle surface serves as the lower end surface of the head body 80.
The channel plate 2 forms a plurality of pressure chambers 6 communicating with the plurality of nozzles 4, a plurality of individual supply channels 7 that are individual channels communicating with the respective pressure chambers 6, and a plurality of intermediate supply channels 8 that are liquid inlets each communicating with one or the plurality of individual supply channels 7 (e.g., one individual supply channel in the present embodiment). The channel plate 2 includes a first layer of plate member 2A and a second layer of plate member 2B.
The diaphragm 3 includes a plurality of deformable vibration region 30 (vibration plate) that forms walls of pressure chambers 6 of the channel plate 2. The diaphragm 3 has a two-layer structure, but not limited to two layers. The diaphragm 3 includes a first layer 3A forming a thin portion and a second layer 3B forming a thick portion from the channel plate 2.
The displaceable vibration region 30 is formed in a portion corresponding to the pressure chamber 6 in the first layer 3A that is a thin portion. In the vibration region 30, convex portions 30a and 30b are formed as thick portions joined to the piezoelectric actuators 11 in the second layer 3B.
The piezoelectric actuator 11 includes electromechanical transducer element as a driving device (actuator device or pressure generator) to deform the vibration regions of the diaphragm 3. The piezoelectric actuator 11 is disposed at a first side of the diaphragm 3 opposite a second side of the diaphragm 3 facing the pressure chambers 6.
The piezoelectric actuator 11 includes a piezoelectric member bonded on a base 13. The piezoelectric member is groove-processed by half cut dicing so that each piezoelectric element 12 includes a desired number of pillar-shaped piezoelectric elements 12 that are arranged in certain intervals to have a comb shape in the nozzle array direction. The piezoelectric element 12 is joined to the convex portion 30a that is a thick portion formed on the vibration region 30 of the diaphragm 3.
The piezoelectric element 12 includes piezoelectric layers and internal electrodes alternately laminated on each other. Each internal electrode is led out to an end surface and connected to an external electrode (end surface electrode). The external electrode is connected with a flexible wiring member 15.
The piezoelectric element 12 includes a first piezoelectric element 12A serves to deform the diaphragm 3 and a second piezoelectric element 12B serves as a support to support the diaphragm 3.
The common channel member 20 forms a common supply channel 10 communicated with the plurality of pressure chambers 6. The common supply channel communicates with the intermediate supply channel 8 serving as a liquid inlet through the opening 9 formed in the diaphragm 3 and further communicates with the individual supply channel 7 through the intermediate supply channel 8.
In the head 100, for example, the voltage to be applied to the piezoelectric element 12 is lowered from a reference potential (intermediate potential) so that the piezoelectric element 12 contracts to pull the vibration region 30 of the diaphragm 3 to increase a volume of the pressure chamber 6. As a result, liquid flows into the pressure chamber 6.
When the voltage applied to the piezoelectric element 12 is raised, the piezoelectric element 12 expands in a direction of lamination of the piezoelectric element 12. The vibration region 30 of the diaphragm 3 deforms in a direction toward the nozzle 4 and contracts the volume of the pressure chambers 6. As a result, the liquid in the pressure chambers 6 is squeezed out of the nozzle 4 so that the liquid is discharged from the nozzle 4.
The head 100 includes the nozzle plate 1, the channel plate 2, and the diaphragm 3 as a wall laminated and bonded with each other. The head 100 further includes a piezoelectric actuator 11 to displace vibration regions 30 (vibration plate) of the diaphragm 3 and a common channel member 20 also serving as a frame of the head 100.
The channel plate 2 includes pressure chambers 6, individual supply channels 7, and an intermediate supply channel 8, for example. The pressure chambers 6 respectively communicate with the nozzles 4 via the nozzle communication channels 5. The individual supply channels 7 also serve as fluid restrictors respectively communicating with the pressure chambers 6. The intermediate supply channel 8 serves as one or more liquid inlet communicating with two or more individual supply channels 7.
Similarly to the above-described embodiments, the individual supply channel 7 includes two channel portions, i.e., a first channel portion 7A and a second channel portion 7B having a higher fluid resistance than the pressure chamber 6, and a third channel portion 7C disposed between the first channel portion 7A and the second channel portion 7B and having a lower fluid resistance than each of the first channel portion 7A and the second channel portion 7B.
The channel plate 2 has a configuration in which a plurality of plate members 2A to 2E are stacked one on another. However, the configuration of the channel plate 2 is not limited to a configuration as described above.
As illustrated in
The individual collection channel 57 includes two channel portions, i.e., a first channel portion 57A and a second channel portion 57B having a higher fluid resistance than the pressure chamber 6, and a third channel portion 57C disposed between the first channel portion 57A and the second channel portion 57B and having a lower fluid resistance than each of the first channel portion 57A and the second channel portion 57B. In the individual collection channel 57, a channel portion 57D downstream from the second channel portion 57B in the direction of circulation of the liquid has the same channel width as the third channel portion 57C.
The common channel member 20 forms a common supply channel 10 and a common collection channel 50. In the present embodiment, the common supply channel 10 includes a channel portion 10A arranged side-by-side with the common collection channel 50 in the nozzle array direction and a channel portion 10B that is not arranged side-by-side with the common collection channel 50.
The common supply channel 10 communicates with the intermediate supply channel 8 serving as a liquid inlet through the opening 9 formed in the diaphragm 3 and further communicates with the individual supply channel 7 through the intermediate supply channel 8. The common collection channel 50 communicates with the intermediate collection channel 58 serving as the liquid outlet through an opening 59 formed in the diaphragm 3 and further communicates with the individual collection channel 57 through the intermediate collection channel 58.
The common supply channel 10 communicates with, for example, an ink supply port 83, and the common collection channel 50 communicates with, for example, an ink discharge port 84.
A layer structure of the diaphragm 3 and a structure of the piezoelectric actuator 11 are the same as the layer structure of the diaphragm 3 and the structure of the piezoelectric actuator 11 in the above-described embodiment.
In this head 100 also, as similarly with the above embodiments, when the voltage applied to the piezoelectric element 12 is raised, the piezoelectric element 12 expands in a direction of lamination of the piezoelectric element 12. The vibration region 30 of the diaphragm 3 deforms in a direction toward the nozzle 4 and contracts the volume of the pressure chambers 6. As a result, the liquid in the pressure chambers 6 is squeezed out of the nozzle 4 so that the liquid is discharged from the nozzle 4.
The liquid not discharged from the nozzle 4 passes by the nozzle 4, is collected from the individual collection channel 57 to the common collection channel 50, and is supplied again from the common collection channel 50 to the common supply channel through an external circulation passage. Even when the liquid is not discharged from the nozzle 4, the liquid flows and circulates from the common supply channel 10 to the common collection channel 50 through the pressure chamber 6 and is again supplied to the common supply channel 10 through the external circulation passage.
Accordingly, also in the head 100 according to the present embodiment, the pressure fluctuation accompanying liquid discharge can be attenuated with a simple configuration, thus restraining propagation of the pressure fluctuation to the common supply channel 10 and the common collection channel 50.
Next, a liquid discharge device and a liquid discharge apparatus according to the present embodiment is described below with reference to
The liquid discharge device according to an embodiment of the present disclosure includes the head 100 according to the above-described embodiments of the present disclosure. Further, the liquid discharge device according to the present embodiment includes the head 100 and at least one of: a head tank that stores liquid to be supplied to the head 100, a carriage on which the head 100 is mounted, a supply unit that supplies liquid to the head 100; a maintenance unit that maintains and recover a discharge function of the head 100; and a main scan moving unit to move the head 100 in the main scanning direction to form a single unit.
The liquid discharge apparatus according to the present embodiment includes the head 100 or the liquid discharge device according to the present embodiment.
The liquid discharge apparatus according to an embodiment of the present disclosure is described in detail below with reference to
A printer 500 serving as the liquid discharge apparatus includes a feeder 501, a guide conveyor 503, a printing device 505, a dryer 507, and an ejector 509. The feeder 501 feeds a continuous medium 510 such as a rolled sheet. The guide conveyor 503 guides and conveys the continuous medium 510 such as a continuous paper or a rolled sheet, fed from the feeder 501, to the printing device 505. The printing device 505 discharges a liquid onto the continuous medium 510 to form an image on the continuous medium 510. The dryer 507 dries the continuous medium 510. The ejector 509 ejects the continuous medium 510.
The continuous medium 510 is fed from a winding roller 511 of the feeder 501, guided and conveyed with rollers of the feeder 501, the guide conveyor 503, the dryer 507, and wound around a take-up roller 591 of the ejector 509.
In the printing device 505, the continuous medium 510 is conveyed on a conveyance guide so as to face a head unit 550 and a head unit 555. An image is formed with the liquid discharged from the head unit 550, and post-processing is performed with a treatment liquid discharged from the head unit 555.
Here, the first head unit 550 includes, for example, four color full-line head arrays 551A, 551B, 551C, and 551D from the upstream side in the conveyance direction (a direction from right to left in
Each of the head arrays 551 is a liquid discharge device to discharge liquid of black (K), cyan (C), magenta (M), and yellow (Y) onto the continuous medium 510 conveyed in the conveyance direction of the continuous medium 510. Note that number and types of color are not limited to the above-described four colors of K, C, M, and Y and may be any other suitable number and types.
In each head arrays 551, for example, as illustrated in
Although only one head 100 is illustrated in
The liquid circulation device 600 includes a supply tank 601, a collection tank 602, a main tank 603, a first liquid feed pump 604, a second liquid feed pump 605, a compressor 611, a regulator 612, a vacuum pump 621, a regulator 622, a supply pressure sensor 631, a collection pressure sensor 632, and the like.
The compressor 611 and the vacuum pump 621 together generate a pressure difference between the pressure in the supply tank 601 and the pressure in the collection tank 602.
The supply pressure sensor 631 is between the supply tank 601 and the head 100 and connected to the supply channels connected to the ink supply port 83 (see
One end of the collection tank 602 is coupled to the supply tank 601 via the first liquid feed pump 604, and another end of the collection tank 602 is coupled to the main tank 603 via the second liquid feed pump 605.
Accordingly, the liquid flows from the supply tank 601 into the head 100 through the ink supply port 83. Then, the liquid is collected from the ink discharge port 84 to the collection tank 602 and is sent from the collection tank 602 to the supply tank 601 by the first liquid feed pump 604, thereby forming a circulation path through which the liquid circulates.
Here, the compressor 611 is connected to the supply tank 601 and is controlled so that a predetermined positive pressure is detected by the supply pressure sensor 631. Conversely, a vacuum pump 621 is connected to the collection tank 602 and is controlled so that a predetermined negative pressure is detected by the collection pressure sensor 632.
Such a configuration allows the menisci of ink in the head 100 to be maintained at a constant negative pressure while circulating liquid through the inside of the head 100.
When liquid droplets are discharged from the nozzles 4 of the head 100, the amount of liquid in each of the supply tank 601 and the collection tank 602 decreases. Accordingly, the collection tank 602 is replenished with the liquid fed from the main tank 603 by the second liquid feed pump 605.
The timing of supply of liquid from the main tank 603 to the collection tank 602 can be controlled in accordance with a result of detection by a liquid level sensor in the collection tank 602. For example, the liquid is supplied from the main tank 603 to the collection tank 602 when the liquid level in the collection tank 602 becomes lower than a predetermined height.
Next, another example of a printer 500 serving as a liquid discharge apparatus according to another embodiment of the present disclosure is described with reference to
The printer 500 is a serial type inkjet recording apparatus, and a carriage 403 is reciprocally moved in a main scanning direction indicated by arrow “MSD” in
The carriage 403 mounts a liquid discharge device 440. The head 100 and a head tank 441 forms the liquid discharge device 440 as a single unit. The head 100 has a configuration of one of the head 100 illustrated in
The head 100 is connected to a liquid circulation device 600 as described above so that a liquid of a required color is circulated and supplied.
The printer 500 includes a conveyor 495 to convey a sheet 410. The conveyor 495 includes a conveyance belt 412 as a conveyor and a sub scan motor 416 to drive the conveyance belt 412.
The conveyance belt 412 attracts the sheet 410 and conveys the sheet 410 at a position facing the head 100. The conveyance belt 412 is an endless belt stretched between a conveyance roller 413 and a tension roller 414. Attraction of the sheet 410 to the conveyance belt 412 may be applied by electrostatic adsorption, air suction, or the like.
The conveyance belt 412 rotates in the sub scanning direction SSD as the conveyance roller 413 is rotationally driven by the sub scan motor 416 via the timing belt 417 and the timing pulley 418.
At one side in the main scanning direction MSD of the carriage 403, a maintenance unit 420 to maintain the head 100 in good condition is disposed on a lateral side (right side in
The maintenance unit 420 includes, for example, a cap 421 to cap a nozzle surface of the head 100, a wiper 422 to wipe the nozzle surface, and the like. The nozzle surface is an outer surface of the nozzle plate 1 (see
The main scan moving unit 493, the maintenance unit 420, and the conveyor 495 are mounted to a housing that includes a left side plate 491A, a right-side plate 491B, and a rear side plate 491C.
In the printer 500 thus configured, the sheet 410 is conveyed on and attracted to the conveyance belt 412 and is conveyed in the sub scanning direction SSD by the cyclic rotation of the conveyance belt 412.
The head 100 is driven in response to image signals while the carriage 403 moves in the main scanning direction MSD, to discharge liquid to the sheet 410 stopped, thus forming an image on the sheet 410.
Next, the liquid discharge device 440 according to another embodiment of the present disclosure is described with reference to
The liquid discharge device 440 includes a housing, the main scan moving unit 493, the carriage 403, and the head 100 among components of the printer 500 in
Note that, in the liquid discharge device 440, the maintenance unit 420 described above may be mounted on, for example, the right-side plate 491B.
Next, still another example of the liquid discharge device 440 according to the present embodiment is described with reference to
The liquid discharge device 440 includes the head 100 to which a channel part 444 is attached, and a tube 456 connected to the channel part 444.
Further, the channel part 444 is disposed inside a cover 442. In some embodiments, the liquid discharge device 440 may include the head tank 441 instead of the channel part 444. A connector 443 electrically connected with the head 100 is provided on an upper part of the channel part 444.
In the present embodiments, a “liquid” discharged from the head is not particularly limited as long as the liquid has a viscosity and surface tension of degrees dischargeable from the head.
Preferably, the viscosity of the liquid is not greater than 30 mPa·s under ordinary temperature and ordinary pressure or by heating or cooling.
Examples of the liquid include a solution, a suspension, or an emulsion that contains, for example, a solvent, such as water or an organic solvent, a colorant, such as dye or pigment, a functional material, such as a polymerizable compound, a resin, or a surfactant, a biocompatible material, such as DNA, amino acid, protein, or calcium, or an edible material, such as a natural colorant.
Such a solution, a suspension, or an emulsion can be used for, e.g., inkjet ink, surface treatment solution, a liquid for forming components of electronic element or light-emitting element or a resist pattern of electronic circuit, or a material solution for three-dimensional fabrication.
Examples of an energy source to generate energy to discharge liquid include a piezoelectric actuator (a laminated piezoelectric element or a thin-film piezoelectric element), a thermal actuator that employs a thermoelectric conversion element, such as a heating resistor, and an electrostatic actuator including a diaphragm and opposed electrodes.
The “liquid discharge device” is an assembly of parts relating to liquid discharge.
The term “liquid discharge device” represents a structure including the head and a functional part(s) or unit(s) combined to the head to form a single unit.
For example, the “liquid discharge device” includes a combination of the head with at least one of a head tank, a carriage, a supply unit, a maintenance unit, a main scan moving unit, and a liquid circulation apparatus.
Here, examples of the “single unit” include a combination in which the head and a functional part(s) or unit(s) are secured to each other through, e.g., fastening, bonding, or engaging, and a combination in which one of the head and a functional part(s) or unit(s) is movably held by another.
The head may be detachably attached to the functional part(s) or unit(s) s each other.
For example, the head and the head tank may form the liquid discharge device as a single unit.
Alternatively, the head and the head tank coupled (connected) with a tube or the like may form the liquid discharge device as a single unit.
Here, a unit including a filter may further be added to a portion between the head tank and the head of the liquid discharge device.
In another example, the head and the carriage may form the liquid discharge device as a single unit.
In still another example, the liquid discharge device includes the head movably held by a guide that forms part of a main scan moving unit, so that the head and the main scan moving unit form a single unit.
The liquid discharge device may include the head, the carriage, and the main scan moving unit that form a single unit.
In still another example, a cap that forms a part of a maintenance unit may be secured to the carriage mounting the head so that the head, the carriage, and the maintenance unit form a single unit to form the liquid discharge device.
Further, in another example, the liquid discharge device includes a tube connected to the head mounting the head tank or the channel part so that the head and a supply unit form a single unit.
Liquid is supplied from a liquid reservoir source to the head via the tube.
The main scan moving unit may be a guide only.
The supply unit may be a tube(s) only or a loading unit only.
The term “liquid discharge apparatus” used herein also represents an apparatus including the head or the liquid discharge device to drive the head to discharge a liquid. The liquid discharge apparatus may be, for example, an apparatus capable of discharging liquid to a material to which liquid can adhere or an apparatus to discharge liquid toward gas or into liquid.
The “liquid discharge apparatus” may include devices to feed, convey, and eject the material on which liquid can adhere.
The liquid discharge apparatus may further include a pretreatment apparatus to coat a treatment liquid onto the material, and a post-treatment apparatus to coat a treatment liquid onto the material, onto which the liquid has been discharged.
The “liquid discharge apparatus” may be, for example, an image forming apparatus to form an image on a sheet by discharging ink, or a three-dimensional fabrication apparatus to discharge a fabrication liquid to a powder layer in which powder material is formed in layers to form a three-dimensional fabrication object.
The liquid discharge apparatus is not limited to an apparatus to discharge liquid to visualize meaningful images, such as letters or figures. For example, the liquid discharge apparatus may be an apparatus to form arbitrary images, such as arbitrary patterns, or fabricate three-dimensional images.
The above-described term “material onto which liquid can adhere” represents a material onto which liquid at least temporarily adheres, a material onto which liquid adheres and fixes, or a material onto which liquid adheres to permeate.
Examples of the “material onto which liquid can adhere” include recording media such as a paper sheet, recording paper, and a recording sheet of paper, film, and cloth, electronic components such as an electronic substrate and a piezoelectric element, and media such as a powder layer, an organ model, and a testing cell.
The “material onto which liquid can adhere” includes any material on which liquid adheres unless particularly limited.
Examples of the “material onto which liquid can adhere” include any materials on which liquid can adhere even temporarily, such as paper, thread, fiber, fabric, leather, metal, plastic, glass, wood, and ceramic.
The “liquid discharge apparatus” may be an apparatus to relatively move the head and a material onto which liquid can adhere.
However, the liquid discharge apparatus is not limited to such an apparatus.
For example, the liquid discharge apparatus may be a serial head apparatus that moves the head or a line head apparatus that does not move the head.
Examples of the “liquid discharge apparatus” further include a treatment liquid coating apparatus to discharge a treatment liquid to a sheet to coat the treatment liquid on a sheet surface to reform the sheet surface, and an injection granulation apparatus in which a composition liquid including raw materials dispersed in a solution is injected through nozzles to granulate fine particles of the raw materials.
The terms “image formation”, “recording”, “printing”, “image printing”, and “fabricating” used in the present embodiments may be used synonymously with each other.
The head 100 according to the present embodiment can prevent the ink to be contact with the electrical connection without increasing cost.
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that, within the scope of the above teachings, the present disclosure may be practiced otherwise than as specifically described herein. With some embodiments having thus been described, it is obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the present disclosure and appended claims, and all such modifications are intended to be included within the scope of the present disclosure and appended claims.
Number | Date | Country | Kind |
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JP2020-127499 | Jul 2020 | JP | national |
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Entry |
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IP.com search (Year: 2022). |
Machine Translation of JP 2004262203 A Ink-Jet Head Unit, Sep. 24, 2004, Paragraphs 0019-0030 (Year: 2004). |
Number | Date | Country | |
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20220032621 A1 | Feb 2022 | US |