The present application claims priority from Japanese Patent Application No. 2019-105488, filed on Jun. 5, 2019, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a liquid discharge head provided with a first common channel, a second common channel and a connecting channel (linking channel) connecting (linking) the first common channel and the second common channel to each other.
Conventionally, there is a publicly known ink-jet head having a configuration wherein a common supply channel branch (first common channel) extending in a Y direction and a common discharge channel branch (second common channel) extending in the Y direction are connected to each other at one ends thereof, respectively, on one side in the Y direction. In this case, an ink flows along a route from the other end toward one end in the Y direction of the common supply channel branch, and further from the one end toward the other end in the Y direction of the common discharge channel branch.
In the above-described ink-jet head, during a period of time in which the liquid flows along the above-described route, the temperature of the liquid might be changed. For example, in a case that a heated liquid is supplied to the common supply channel branch, the head is released in a process during which the liquid flows along the route, and the temperature of the liquid might be further lowered at a location farther on the downstream side of the route. Alternatively, the temperature of the liquid might be increased due to a heat of an actuator (piezoelectric body, heating element, etc.) which applies a discharge energy to the liquid inside an ejector (individual channel), which in turn might raise the temperature of the liquid to be higher at a location farther on the downstream side of the route.
In a case that such a change in the temperature is occurring, it is conceivable to detect the average temperature of the liquid in the entire channel by a temperature sensor and to appropriately select a discharge waveform for the liquid based on a result of the detection, for the purpose of maintaining the quality of recording. However, depending on the position of the temperature sensor, it might not be possible to accurately detect the average temperature of the liquid in the entire channel, and it might be difficult to maintain the quality of the recording.
An object of the present disclosure is to provide a liquid discharge head capable of accurately detecting the average temperature of the liquid in the entire channel.
According to an aspect of the present disclosure, there is provided a liquid discharge head including: a channel member including: a plurality of individual channels aligned in a first direction; a first common channel extending in the first direction and communicating with the plurality of individual channels; a second common channel extending in the first direction, communicating with the plurality of individual channels and arranged side by side to the first common channel in a second direction crossing the first direction; and a connecting channel extending in the second direction and connecting an end in the first direction of the first common channel and an end in the first direction of the second common channel; and a temperature sensor overlapping with the connecting channel in the second direction.
Firstly, the overall configuration of a printer 100 provided with a head 1 according to a first embodiment of the present disclosure will be explained, with reference to
The printer 100 is provided with a head unit 1x including four heads 1, a platen 3, a conveyor 4 and a controller 5.
A paper sheet (sheet, paper) 9 is placed on the upper surface of the platen 3.
The conveyor 4 has two roller pairs 4a and 4b which are arranged with the platen 3 intervened therebetween in a conveyance direction. In a case that a conveying motor (of which illustration is omitted in the drawings) is driven by control of the controller 5, the roller pairs 4a and 4b rotate in a state that the paper sheet 9 is sandwiched or pinched therebetween, thereby conveying the paper sheet 9 in the conveyance direction.
The head unit 1x is elongated in a paper width direction (direction orthogonal to both of the conveyance direction and the vertical direction), and is of a line system wherein an ink is discharged with respect to the paper sheet 9 from nozzles 21 (see
The controller 5 has a Read Only Memory (ROM), a Random Access Memory (RAM) and an Application Specific Integrated Circuit (ASIC). The ASIC executes a recording processing, etc., in accordance with a program stored in the ROM. In the recording processing, the controller 5 controls a driver IC and a conveyance motor (both of which are omitted in the illustration of the drawings) of each of the heads 1, based on a recording instruction or recording command (including image data) inputted from an external apparatus or external device such as a PC, and performs recording of an image, etc., on the paper sheet 9.
Next, the configuration of the head 1 will be explained with reference to
As depicted in
As depicted in
As depicted in
In each of the six channel sets 41 to 46, the supply channel 31 and the return channel 32 are arranged side by side in the vertical direction (second direction: a height direction of each of the supply channel 31 and the return channel 32, and is a direction crossing the first direction), and overlap with each other in the vertical direction, as depicted in
The six channel sets 41 to 46 are arranged side by side, at equal intervals, in a direction parallel to the conveyance direction (third direction: a width direction of each of the supply channel 31 and the return channel 32, and is a direction orthogonal to both of the first direction and the second direction).
Each of the supply channel 31 and the return channel 32 extends in the first direction. The supply channel 31 and the return channel 32 have lengths (lengths in the first direction), widths (lengths in the third direction) and heights (lengths in the second direction) which are substantially same, respectively, to each other.
In each of the channel sets 41 to 46, the connecting channel 33 extends in the second direction and links an end in the first direction of the supply channel 31 and an end in the first direction of the return channel 32 to each other, as depicted in
The supply channel 31 and the return channel 32 communicate with a sub tank (omitted in the drawings) via a supply port 31x and a return port 32x provided on the other ends thereof, respectively, in the first direction (upper ends thereof in
In each of the channel sets 41 to 46, the supply port 31x and the return port 32x are on a same side in the first direction with respect to the plurality of individual channels 20, and are arranged side by side in the first direction. In the first direction, the supply port 31x is located between the plurality of individual channels 20 and the return port 32x. Namely, the spacing distance in the first direction between the return port 32x and the plurality of individual channels 20 is greater than the spacing distance in the first direction between the supply port 31x and the plurality of individual channels 20.
The sub tank communicates with a main tank storing the ink, and stores the ink supplied from the main tank thereto. In a case that a pump (omitted in the drawings) is driven by control performed by the controller 5, the ink inside the sub tank is thereby caused to flow into the supply channel 31 from the supply port 31x. The ink inflowed into the supply channel 31 is supplied to each of the plurality of individual channels 20 while moving inside the supply channel 31 from the other end in the first direction (upper end in
As depicted in
As depicted in
The nozzle 21 is formed of a through hole formed in the plate 11k, and is open in a lower surface 11y of the channel substrate 11.
The pressure chamber 22 is formed of a through hole formed in the plate 11a, and is open in the upper surface 11x of the channel substrate 11. The pressure chamber 22 has a substantially rectangular shape which is elongated in the third direction in a plane parallel to the first and third directions (a plane orthogonal to the second direction). With respect to the pressure chamber 22, the inflow channel 24a is connected to one end in the third direction of the pressure chamber 22, and the connecting channel 23 is connected to the other end in the third direction of the pressure chamber 22.
Here, the channel substrate 11 corresponds to a “channel member” of the present disclosure, and the lower surface 11x corresponds to a “nozzle surface” of the present disclosure, and the upper surface 11x corresponds to an “opposite surface” of the present disclosure. Each of the lower surface 11y and the upper surface 11x crosses the second direction.
The connecting channel 23 is formed of through holes formed in the plates 11b to 11j, respectively, and extends in the second direction. The connecting channel 23 is arranged between the nozzle 21 and the pressure chamber 22 in the second direction, and connects the nozzle 21 and the pressure chamber 22 to each other.
The inflow channel 24 is formed of through holes formed in the plates 11b to 11d, respectively. The inflow channel 24 has an upper end connected to the pressure chamber 22 and a lower end (an inlet port 20a of the individual channel 20) connected to the supply channel 31.
The outflow channel 25 is formed of through holes formed in the plates 11i to 11j, respectively. The outflow channel 25 has an end connected to a lower end of the connecting channel 23 and the other end (an outlet port 20b of the individual channel 20) connected to the return channel 32.
Each of the inflow channel 24 and the outflow channel 25 has a width (length in the first direction) which is smaller than a width (length in the first direction) of the pressure chamber 22, and functions as a throttle.
The ink supplied from the supply channel 31 to each of the plurality of individual channels 20 passes through the inflow channel 24a and inflows into the pressure chamber 22, moves substantially horizontally in the inside of the pressure chamber 22, and then inflows into the connecting channel 23. The ink inflowed into the connecting channel 23 moves downward; a part or portion of the ink is discharged from the nozzle 21, and a remaining part of the ink passes through the outflow channel 25 and inflows into the return channel 32.
In such a manner, the ink is circulated between the sub tank and the channel substrate 11, thereby realizing discharge of air and/or prevention of increase in the viscosity of the ink in the supply channel 31 and the return channel 32, and further in each of the individual channels 20, which are formed in the channel substrate 11. Further, in such a case that the ink contains a sedimentary component (a component which might sediment or settle; a pigment, etc.), such a sedimentary component is agitated, which in turn prevents any sedimentation thereof from occurring.
As depicted in
The vibration plate 12a and the common electrode 12b are arranged on the upper surface 11x of the channel substrate 11, and covers all the pressure chambers 22 formed in the plate 11a. On the other hand, each of the plurality of piezoelectric bodies 12c and each of the plurality of individual electrodes 12d are provided with respect to one of the pressure chambers 22, and overlap with one of the pressure chambers 22 in the second direction.
The common electrode 12b and the plurality of individual electrodes 12d are electrically connected to a driver IC (omitted in the drawings). The driver IC maintains the potential of the common electrode 12b at the ground potential, whereas changes the potential of each of the plurality of individual electrodes 12d. Specifically, the driver IC generates a driving signal based on a control signal from the controller 5, and applies the driving signal to each of the plurality of individual electrodes 12d. With this, the potential of each of the plurality of individual electrodes 12d is changed between a predetermined driving potential and the ground potential. In this situation, parts or portions in the vibration plate 12a and one of the plurality of piezoelectric bodies 12c, respectively, which are sandwiched between each of the plurality of individual electrodes 12d and one of the pressure chambers 22 corresponding thereto (actuator 12x) are deformed so as to project toward one of the pressure chambers 22. In this situation, the volume of one of the pressure chambers 22 is changed to thereby apply the pressure to the ink inside the one of the pressure chambers 22, causing the ink to be discharged from one of the nozzles 21 corresponding thereto. The actuator substrate 12 has a plurality of pieces of the actuator 12x corresponding to the pressure chambers 22, respectively.
In the present embodiment, among the six channel sets 41 to 46, the temperature sensor 50 is provided on the channel set 42 which is second from the left in
As depicted in
An interposed part 11z which is constructed of the plates 11a to 11d is interposed between the temperature sensor 50 and the connecting channel 33 in the second direction. The plates 11a to 11d are each formed of a material with a high thermal conductivity (a metal, silicon, carbon, etc.).
The temperature sensor 50 may be, for example, an NTC thermistor (Negative Temperature Coefficient thermistor) formed of a material of which electric resistance is changed depending on the temperature (a composite metal oxide of Mn, Ni, Co, etc.). The temperature detected by the temperature sensor 50 is used to perform discharge control (determination of the driving voltage, the driving pulse width, the pulse number which are to be applied to the actuator 12x, etc.).
As described above, according to the present embodiment, the temperature sensor 50 overlaps, in the second direction, with the connecting channel 33 connecting the supply channel 31 and the return channel 32 (see
Further, the connecting channel 33 extends in the second direction, and the direction of the flow of the ink in the connecting channel 33 is the second direction; thus, in the inside of the connecting channel 33, any change in the temperature of the ink easily occur in the second direction. Provided that the temperature sensor 50 overlaps, in the first direction, with the connecting channel 33 (for example, in such a case that the temperature sensor 50 is provided on a side surface of the channel substrate 11), there is such a fear that any positional deviation in the second direction might occur during the arrangement of the temperature sensor 50. In such a case, any change in the detected temperature might be large, depending on the position in the second direction of the temperature sensor 50, which in turn makes it hard to detect the average temperature accurately. In contrast, in the present embodiment, the temperature sensor 50 overlaps, in the second direction, with the liking channel 33; thus, any positional deviation in the second direction does not occur in a case of arranging the temperature sensor 50, and the above-described problem of deterioration in the detection accuracy is less likely to occur. Note that in the present embodiment, since the temperature sensor 50 overlaps, in the second direction, with the connecting channel 33, any positional deviation in the first direction or in the third direction might occur during the arrangement of the temperature sensor 50. However, any change in the detected temperature depending on the position in the first direction and/or the third direction of the temperature sensor 50 is small as compared with any change in the detected temperature depending on the position in the second direction of the temperature sensor 50. In particular, the third direction is not the flow direction of the ink, and the temperatures of the ink in the one end, the other end and the center in the third direction in the connecting channel 33 are same to one another. Accordingly, even in a case that any positional deviation in the third direction of the temperature sensor 50 occurs, it is possible to maintain the accuracy of the detection.
The temperature sensor 50 is arranged on the upper surface 11x of the channel substrate 11 (see
The temperature sensor 50 is separated away from the plurality of actuators 12x (see
The interposed part 11z which is constructed at least one of the metal, the silicon and the carbon is interposed between the temperature sensor 50 and the connecting channel 33 (see
Each of the individual channels 20 has the inlet port 20a communicating with the supply channel 31 and the outlet port 20b communicating with the return channel 32 (see
The six channel sets 41 to 46 are arranged side by side in the third direction (see
Among the six channel sets 41 to 46, the temperature in a certain channel set which is closer to the one end E (see
Next, a head 201 according to a second embodiment of the present disclosure will be explained, with reference to
In the first embodiment (
According to the second embodiment wherein although the position of the temperature sensor 50 is different from that in the first embodiment, the second embodiment satisfies the requirement similar to that in the first embodiment, thereby achieving the effects similar to those in the first embodiment.
Further, in the second embodiment, since the temperature sensor 50 is provided on the channel set 43 which is positioned most closely to the center O in the arrangement area of the six channel sets 41 to 46, it is possible to detect the maximum temperature in the six channel sets 41 to 46 as a whole, and to calculate the average temperature of the six channel sets 41 to 46 based on the maximum temperature. Furthermore, it is possible to perform control based on the maximum temperature (a processing of stopping or pausing the recording in a case that the maximum temperature exceeds a threshold value, etc.).
Next, a head 301 according to a third embodiment of the present disclosure will be explained, with reference to
In the first embodiment (
According to the third embodiment wherein although the position of the temperature sensor 50 is different from that in the first embodiment, the third embodiment satisfies the requirement similar to that in the first embodiment, thereby achieving the effects similar to those in the first embodiment.
Further, in the third embodiment, since the temperature sensors 50 are provided on the six channel sets 41 to 46, respectively, it is possible to detect the temperatures in the respective six channel sets 41 to 46, and to calculate the average of the temperatures of the six channel sets 41 to 46, and thus it is possible to calculate the average temperature of the six channel sets 41 to 46 as a whole with a higher accuracy.
Next, a head 401 according to a fourth embodiment of the present disclosure will be explained, with reference to
In the first embodiment (
Further, in the first embodiment (
Each of the first and second channel sets 441 and 442 is constructed of a plurality of individual channels 20 arranged in a row in the first direction, and a supply channel 31 and a return channel 32 which communicate with the plurality of individual channels 20. The two channel sets 441 and 442 are arranged side by side in the third direction, and are linked to each other by the first and second connecting channels 433a and 433b.
The configurations of the plurality of individual channels 20, the supply channel 31 and the return channel 32 in each of the first and second channel sets 441 and 442 are similar to those in the first embodiment. Note, however, that in the six channel sets 41 to 46 of the first embodiment (
As depicted in
The supply channel 31 of the first channel set 441 and the return channel 32 of the second channel set 442 are arranged side by side in the second direction, and are arranged side by side in the third direction (namely, the position in the second direction of the supply channel 31 of the first channel set 441 and the position in the second direction of the return channel 32 of the second channel set 442 are different from each other; and the position in the third direction of the supply channel 31 of the first channel set 441 and the position in the third direction of the return channel 32 of the second channel set 442 are different from each other). In other words, the supply channel 31 of the first channel set 441 and the return channel 32 of the second channel set 442 face each other in an oblique direction which is orthogonal to the first direction and which crosses both of the second and third directions.
The return channel 32 of the first channel set 441 and the supply channel 31 of the second channel set 442 are arranged side by side in the second direction, and are arranged side by side in the third direction (namely, the position in the second direction of the return channel 32 of the first channel set 441 and the position in the second direction of the supply channel 31 of the second channel set 442 are different from each other; and the position in the third direction of the return channel 32 of the first channel set 441 and the position in the third direction of the supply channel 31 of the second channel set 442 are different from each other). In other words, the return channel 32 of the first channel set 441 and the supply channel 31 of the second channel set 442 face each other in the above-described oblique direction.
The first connecting channel 433a has a first part A1 extending in the second direction, a second part A2 extending toward one side in the third direction from an upper end portion of the first part A1, and a third part A3 extending toward the other side in the third direction from a lower end portion of the first part A1. The second connecting channel 433b has a first part B1 extending in the second direction, a second part B2 extending toward one side in the third direction from a lower end portion of the first part B1, and a third part B3 extending toward the other side in the third direction from an upper end portion of the first part B1.
As depicted in
Temperature sensors 50 are provided on the first connecting channel 433a and the second connecting channel 433b, respectively. Specifically, the temperature sensors 50 are provided at positions at which the temperature sensors 50 overlap, respectively, with the first part A1 of the first connecting channel 433a and the first part B1 of the second connecting channel 433b in the second direction.
As described above, according to the fourth embodiment wherein although the construction of the channel is different from that in the first embodiment, the fourth embodiment satisfies the requirement similar to that in the first embodiment, thereby achieving the effects similar to those in the first embodiment.
Further, in the fourth embodiment, the temperature sensors 50 are provided on the first and second connecting channels 433a and 433b, respectively (see
Furthermore, the supply channel 31 of the first channel set 441 and the return channel 32 of the second channel set 442 which face each other in the oblique direction are linked to each other by the first connecting channel 433a, and the return channel 32 of the first channel set 441 and the supply channel 31 of the second channel set 442 which face each other in the oblique direction are linked to each other by the second connecting channel 433b (see
<Modifications>
In the foregoing, the embodiments of the present disclosure have been explained. The present disclosure, however, is not limited to or restricted by the above-described embodiments; it is allowable to make a various kind of design changes to the present disclosure, within the scope described in the claims.
In the above-described embodiments, the first common channel is the supply channel, and the second common channel is the return channel. The present disclosure, however, is not limited to or restricted by this configuration. For example, it is allowable that the first common channel is the return channel, and the second common channel is the supply channel. Alternatively, it is allowable that both the first common channel and the second common channel are supply channels. Namely, in the present disclosure, the direction of flow of the liquid in the first and second common channels is not particularly limited.
It is allowable that the first common channel and the second common channel are arranged side by side in the width direction of each of the common channels. Namely, the second direction is not limited to the vertical direction.
It is allowable that the temperature sensor includes a part which overlaps with the connecting channel in the second direction and that the temperature sensor includes a part which does not overlap with the connecting channel in the second direction.
It is allowable that the temperature sensor is provided on the upper surface of the common electrode 12b (for example, a part, in the upper surface of the common electrode 12, at which the piezoelectric body 12c is not arranged). Alternatively, it is allowable that the temperature sensor is provided on the upper surface of the vibration plate 12a (for example, a part, in the upper surface of the common electrode 12, at which the common electrode 12b is not arranged).
In the first embodiment, it is allowable that the temperature sensor 50 is provided on the channel set 45. In the second embodiment, it is allowable that the temperature sensor 50 is provided on the channel set 44.
In each of the embodiments described above, the plurality of channel sets are provided. It is allowable, however, that one channel set (a plurality of individual channels and a first common channel, a second common channel and a connecting channel communicating with the plurality of individual channels) is provided.
It is allowable that each of the plurality of individual channels does not have any outlet port communicating with the second common channel Namely, it is allowable that the liquid does not circulate via the plurality of individual channels. For example, it is allowable to provide such a configuration that the liquid does not circulate via the plurality of individual channels, and that the liquid circulates between the first common channel and the second common channel. In such a case, it is possible to obtain the effects of the exhaust of air and/or the prevention of any increase in the viscosity in the liquid, in each of the common channels, etc.
Note that in the case of the configuration wherein the liquid circulates via the plurality of individual channels, the circulation is generally performed during the recording. However, in such a configuration that the liquid does not circulate via the plurality of individual channel, but the liquid circulates between the first common channel and the second common channel, the circulation is not performed generally during the recording, and the circulation is generally performed during maintenance of the head. In the case of the former configuration, it is possible that any variation in the temperature might be great depending on the recording duty; thus, the application of the present disclosure is further effective in enhancing the accuracy of the temperature detection.
Further, for example, it is allowable to provide such a configuration that the first common channel and the second common channel are both the supply channels, and that the liquid does not circulate. In such a case, the liquid flowing through the first common channel and the liquid flowing through the second common channel are allowed to merge or flow together at the connecting channel.
The interposed part which is interposed between the temperature sensor and the connecting channel may be constructed of a material different from the metal, silicon and carbon. Note that, however, it is preferred that the interposed part is constructed of a material with a high thermal conductivity so as to enhance the accuracy of the temperature detection by the temperature sensor.
The temperature sensor may be arranged on the nozzle surface. For example, the temperature sensor may be arranged, in the nozzle surface, at the outside of a nozzle formation area (an area in which the plurality of nozzles are formed).
Although the number of the nozzle belonging to each of the individual channels is 1 (one) in the above-described embodiments, it is allowable that the number of nozzle belonging to each of the individual channels may be not less than 2 (two).
The liquid discharge head is not limited to being the head of the line system; it is allowable that the liquid discharge head is a head of a serial system (a system in which the head discharges a liquid from a nozzle toward an object or target of discharge, while the head moves in a scanning direction parallel to the paper width direction).
The object of discharge is not limited to being a paper sheet (sheet, paper); the object of discharge may be, for example, cloth (fabric), substrate, etc.
The liquid discharged (dischargeable) from the nozzle is not limited to being the ink; it is allowable that the liquid is any liquid (for example, a treating liquid causing a component in the ink to aggregate or deposit; etc.).
The present disclosure is not limited to being applicable to the printer; the present disclosure is applicable also to a facsimile machine, copying machine, a multifunction peripheral, etc. Further, the present disclosure is also applicable to a liquid discharge apparatus usable for a usage different from recording of an image (for example, a liquid discharge apparatus configured to discharge a conductive liquid onto a substrate so as to form a conductive pattern), etc.
Number | Date | Country | Kind |
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JP2019-105488 | Jun 2019 | JP | national |
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20190092003 | Mizuno | Mar 2019 | A1 |
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2008-290292 | Dec 2008 | JP |
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Number | Date | Country | |
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20200384759 A1 | Dec 2020 | US |