1. Field of the Invention
The present invention relates to a liquid discharger that discharges a droplet of pressurized liquid from an outlet onto an object by pressurizing the liquid with a force generated by a pressure-generating element and a method for adjusting the discharge.
2. Description of the Related Art
As a liquid discharger, an inkjet printer for recording images and text is known. An inkjet printer is advantageous in that the operational cost is low, the size of the apparatus is small, and producing a colored image is easy. The ink of an inkjet printer is stored in an ink cartridge for each color, such as yellow, magenta, cyan, and black, and is supplied to ink chambers in a printer head.
In such an inkjet printer, the ink supplied to the ink chambers is pressurized by a pressure-generating element, such as a heating resistor, disposed inside the ink chamber and, then, is discharged from a minute ink outlet on each ink chamber (i.e., a nozzle). More specifically, the ink in an ink chamber is heated by a heating resistor, and an air bubble is generated inside the ink chamber filled with ink. The size of the air bubble increases and the ink is pressurized until the ink is finally discharged from the nozzle. Images and text are printed by making the discharged ink land on an object such as a sheet of recording paper.
There are two types of inkjet printers: a so-called serial printer and a so-called line printer. For the serial printer, an ink head moves in the width direction of the recording paper (i.e., the direction substantially orthogonal to the feeding direction of the recording paper) to discharge ink of a predetermined color onto a sheet of recording paper. For the line printer, ink is discharged from nozzles aligned along substantially the entire width of the recording paper.
A serial printer stops feeding the recording paper when the ink head moves in the direction substantially orthogonal to the feeding direction of the recording paper. Then, the serial printer prints on the recording paper by repeatedly moving the ink head while ink is discharged on the recording paper.
A line printer generally has a fixed ink head. The line printer prints on a sheet of recording paper being uninterruptedly fed by discharging ink from a linear ink head fixed across the width of the sheet of recording paper.
Accordingly, since the line printer, unlike the serial printer, does not move the ink head, it is advantageous in three points: 1) high printing speed faster than a serial printer is possible; 2) ink capacity can be increased by increasing the size of each ink cartridge; and 3) the structures of head chips, head cartridges, and ink tanks can be simplified.
In the above-described line printer, the recording paper must be fed. Therefore, the printing accuracy of the image and text depends on the accuracy of the timing the ink lands on the recording paper being fed.
To solve such a problem, the timing of the ink landing on the recording paper is controlled in the line printer, for example, by using a servo motor for controlling the feeding speed of the recording paper so that the recording paper is fed at a constant speed and by generating a pulse synchronized with the feeding of the recording paper by an encoder.
Even when a servo motor is used, as described above, expansion and contraction of an image may be prevented, but slight unevenness in the color tone (i.e., unevenness in the density of the color) caused by an instantaneous change in the timing of the ink landing on the recording paper can not be prevented. In other words, if the control of the feeding speed of the recording paper by the servo motor is delayed or quickened instantaneously for merely several microseconds, the landing position of the ink discharged onto this portion of the recording paper will be displaced. Consequently, when a series of ink droplets are discharged, the ink droplets will land close together in some parts and far apart in other parts, causing change in the concentration of the color that appears as unevenness in the density of the color or white stripes. Uneven color density and white stripes appearing in a direction orthogonal to the feeding direction of the recording paper become prominent, for example, when an image is printed at a constant color tone.
In generally, the line printer prints by feeding a sheet of recording paper so that the sheet passes right under the fixed ink head having nozzles aligned in the direction perpendicular to the feeding direction of the recording paper. For this reason, if the discharge direction of the ink discharged from each of the nozzles on the line is not stabilized, a faulty nozzle having a discharge direction different from the other normal nozzles will cause uneven color density and stripes.
On the other hand, for a serial printer, an image can be printed by overlapping the ink. More specifically, by setting a predetermined area where a first printed image and a second printed image overlaps for when an image is printed while the paper feeding is stopped, the concentration (tone) of the color is averaged and unevenness color density and white stripes formed in the feeding direction of the recording paper can be suppressed. Overlapping the ink, however, may prevent uneven color density and white stripes, but, at the same time, may increase the printing time and the amount of ink used for printing.
To solve such problems, a method for controlling the direction of ink discharged from a printer head is disclosed, for example, in Japanese Unexamined Patent Application Publication No. 2000-185403. The discharge direction is controlled by disposing a plurality of heating resistors so that they oppose the nozzles for discharging ink and are plane symmetrical to each other in respect of the plane including the center line of the nozzles to change the heating value of each of the heating resistors.
A head chip having the above-mentioned heating resistors controls the direction of ink discharged from nozzles by changing the heating value of each heating resistor. Therefore, if the heating value of each heating resistor is not controlled appropriately and ink is not discharged in a predetermined direction, the ink does not land on the target landing position on the recording paper. Accordingly, the printed image cannot be improved and degradation of the image cannot be prevented. The landing position is also affected by the distance between the nozzle and the recording paper. When this distance changes, the landing point of the ink droplet also changes, making it difficult to improve the printed image and to prevent degradation of the printed image. To make the ink discharged from each nozzle land at a target landing position, the heating value of each heating resistor (i.e., the amount of energy, such as an electrical current, supplied to each heating resistor for heating each heating resistor) must be determined to obtain a predetermined discharge angle corresponding to the distance between the nozzle and the recording paper.
To determine the amount of energy, such as an electrical current, supplied to one of the heating resistors for heating the heating resistor, the relationship between the discharge angle and the amount of energy must be calculated based on an observation of the trajectory of the ink discharged from the corresponding nozzle, and the distance between the nozzle and the recording paper must be measured. Another method for determining the heating value of each heating resistor for discharging ink at a predetermined discharge angle is to observe the change in the landing positions on the recording paper of the ink discharged at different discharge angles. In this method, however, much equipment including measuring instruments and time are required to calculate the heating value of each heating resistor for discharging ink at a predetermined discharge angle. The structure of the system also becomes large, and reducing the size, weight, and energy consumption becomes difficult.
An object of the present invention is to provide a liquid discharger capable of controlling the discharge direction of a droplet and preventing a decrease in image quality, and a liquid discharge adjusting method capable of easily adjusting the discharge direction of a droplet.
The liquid discharger according to the present invention includes discharge means, which further includes a liquid chamber for storing liquid, a supplier for supplying liquid to the liquid chamber, at least two pressure-generating elements for pressuring the liquid stored in the liquid chamber disposed in each liquid chamber, and a discharging outlet for discharging a droplet pressurized by each pressure-generating element from the liquid chamber to an object, discharge controlling means for driving each pressure-generating element and controlling the discharge angle of the droplet when discharged from the discharging outlet, and color tone detection means for detecting the color tone of a droplet-landing region of the object, wherein the discharge controlling means drives each pressure-generating element based on a color tone detection signal from the color detection means and adjusts the discharge angle.
In this liquid discharger, the discharge controlling means drives each pressure-generating element based on a color tone detection signal in accordance with the color tone of the droplet-landing region detected by the color tone detection means. In this way, the discharge angle when a droplet is discharged from the discharging outlet can be adjusted to an angle of which a predetermined color tone (i.e., color density and brightness) for the droplet-landing region on the object can be obtained.
In the liquid discharge adjusting method according to the present invention, each of the pressure-generating elements of the discharge means is driven by the discharge controlling means so that droplets are discharged from the discharge outlet at different discharge angles, the droplets land on the object at different discharge angles, the color tone of the droplets on the object is detected by the color tone detection means, and the discharge angle is adjusted by driving each pressure-generating element in accordance with a color tone detection signal from the color tone detection means.
In the liquid discharge adjusting method according to the present invention, the discharge controlling means drives each pressure-generating element in accordance with a color tone detection signal of the color tone of the droplet-landing region on the object detected by the color tone detection means. In this way, the discharge angle is adjusted to an angle of which a predetermined color tone for the droplet-landing region on the object can be obtained.
According to the present invention, the droplet-landing position on the object according to the distance from the discharging outlet to the object can be detected by measuring the color tone of the droplet-landing region on the object, and the discharge angle can be adjusted.
In this way, according to the present invention, the image quality can be easily optimized even when the thickness of the object changes, the discharge angle changes due to the environment, or the type of liquid discharged onto the object changes.
According to the present invention, individual differences, such as differences in the distance from the discharging outlet to the object or differences in the discharge means, may be easily adjusted.
A liquid discharger and liquid discharge adjustment method according to the present invention will now be described by referring to the drawings. An inkjet printer (hereinafter referred to as a ‘printer’) 1, as illustrated in
The printer 1 includes an inkjet printer head cartridge (hereinafter referred to as a head cartridge) 2 for discharging ink 4 (refer to
The printer 1 includes a tray 55a for storing a stack of recording paper P, the tray 55a being disposed in a tray insertion slot formed on the forward bottom of the printer body 3. Sheets of recording paper P stored in the tray 55a are supplied to the printer body 3. When the tray 55a is inserted from the front of the tray insertion slot of the printer body 3, a paper feeding mechanism 54 (refer to
The head cartridge 2 for printing text and images on the sheet of recording paper P is installed into the printer body 3 from the upper surface into a direction A indicated in
The head cartridge 2 discharges the ink 4, which is a conductive liquid, as fine particles by applying pressure to the ink 4 generated by an electro-thermal or electro-mechanical pressuring unit. In particular, the head cartridge 2 includes a cartridge body 21, as illustrated in
The ink cartridge 11, illustrated in
The cartridge container 12 of the ink cartridge 11 includes an ink storage 13 for storing the ink 4, an ink supply unit 14 for supplying the ink 4 from the ink storage 13 to the cartridge body 21, a communicating hole 15 for taking in air from the outside into the ink storage 13, an air channel 16 for sending the air taken in from the communicating hole 15 to the ink storage 13, an ink reservoir 17 for temporarily retaining the ink 4 between the communicating hole 15 and the air channel 16, and a latching protrusion 18 and a latching portion 19 for latching the ink cartridge 11 to the cartridge body 21.
The ink storage 13 includes a space for containing the ink 4 surrounded by an air-tight material. The ink storage 13 has a rectangular shape wherein the longitudinal length (the length of the side substantially orthogonal to the feeding direction of the recording paper P) is substantially the same length as the width of the recording paper P.
The ink supply unit 14 is disposed in substantially the center of the lower portion of the ink storage 13. The ink supply unit 14 is a nozzle forming a slight protrusion communicating with the ink storage 13. The tip of the nozzle is engaged with an after-mentioned connector 26 of the head cartridge 2. In this way, the cartridge container 12 of the ink cartridge 11 and the cartridge body 21 of the head cartridge 2 are connected.
As illustrated in
When the ink cartridge 11 is pulled out from the connector 26 on the head cartridge 2 or, in other words, when the ink cartridge 11 is removed from loading section 22, the valve 14c is released from the opening pin 14e and moves in the direction urged by the coil spring 14d to close the supply port 14b. In other words, the ink 4 is prevented from leaking from the ink storage 13 even when the tip of the ink supply unit 14 is pointing downwards immediately before the ink cartridge 11 is disposed in the cartridge body 21. When the ink cartridge 11 is pulled out from the cartridge body 21, the valve 14c immediately closes the supply port 14b to prevent the ink 4 from leaking out of the tip of the ink supply unit 14.
As illustrated in
The air channel 16 connects the ink storage 13 with the communicating hole 15, and guides the air taken in from the communicating hole 15 into the ink storage 13. In this way, when the amount of ink 4 inside the ink storage 13 is decreased and the inner pressure of the ink storage 13 is reduced while the cartridge body 21 is disposed in the ink cartridge 11, air is sent into the ink storage 13 through the air channel 16. Hence, the inner pressure of the ink storage 13 is maintained at equilibrium, and the ink 4 can be properly supplied to the cartridge body 21.
The ink reservoir 17 is formed between the communicating hole 15 and the air channel 16. The ink reservoir 17 is formed to temporarily retain the ink 4 when the ink 4 leaks out from the air channel 16 communicating with the ink storage 13 and to prevent the ink 4 from leaking directly outside the head cartridge 2.
The ink reservoir 17 is shaped substantially as a diamond wherein the longer diagonal line extends in the longitudinal direction of the ink storage 13. The air channel 16 is formed at the lowest vertex (the lower end of the shorter diagonal line) of the diamond shaped ink reservoir 17. The ink 4 in the ink reservoir 17 that has flowed in from the ink storage 13 can flow back to the ink storage 13 through the air channel 16. The communicating hole 15 is formed at the upper vertex (the upper end of the shorter diagonal line) of the diamond shaped ink reservoir 17. The communicating hole 15 prevents the ink 4 in the ink reservoir 17 that has flowed in from the ink storage 13 from leaking outside the head cartridge 2.
The latching protrusion 18 is a protrusion formed on the one of the short sides of the ink cartridge 11. The latching protrusion 18 engages with an engagement hole 24a formed on a latching lever 24 on the cartridge body 21 of the head cartridge 2. The upper surface of the latching protrusion 18 is substantially orthogonal to the side of the ink cartridge 11 and the lower surface is an inclined surface connecting the upper surface and the side of the ink storage 13. The latching portion 19 is formed on the side of the ink cartridge 11 opposite from the side on which the latching protrusion 18 is formed. The latching portion 19 includes an inclined surface 19a contacting one of the ends of the upper surface of the cartridge container 12 and a flat surface 19b substantially parallel with the upper surface of the cartridge container 12. The height of the side of the cartridge container 12 having the flat surface 19b is a step lower than the upper surface of the cartridge container 12. The latching portion 19 engages with latching pieces 23 of the cartridge body 21. The latching portion 19 is formed on the side of the ink cartridge 11 that is first inserted into the head cartridge 2. When the ink cartridge 11 is inserted into the loading section 22 and engaged with the latching pieces 23, the latching portion 19 functions as a rotational supporting point for inserting the ink cartridge 11 into the loading section 22.
In addition to the above-described, the ink cartridge 11 may include, for example, a remaining ink detector for detecting the amount of remaining ink 4 inside the ink storage 13 and an identifying unit for identifying the ink cartridges 11y, 11m, 11c, and 11k.
Next, the head cartridge 2 including the ink cartridges 11y, 11m, 11c, and 11k for storing the yellow, magenta, cyan, and black ink, respectively, will be described.
As illustrated in
The loading section 22 in which the ink cartridge 11 is disposed is a depression opening upwards. The four ink cartridges 11y, 11m, 11c, and 11k are disposed in a direction substantially orthogonal to the width direction of the recording paper P; in other words, the ink cartridges 11y, 11m, 11c, and 11k are aligned in the direction the sheet of recording paper P is delivered. The loading section 22 extends in the same direction to store the ink cartridges 11y, 11m, 11c, and 11k. The ink cartridges 11y, 11m, 11c, and 11k are stored in the cartridge body 21.
As illustrated in
As illustrated in
The latching lever 24 is made by bending a flat spring. The latching lever 24 is formed on the side of the loading section 22 opposite to the side having the latching pieces 23 or, in other words, the longitudinal end opposite to the latching pieces 23. The base of the latching lever 24 is formed integrally with the bottom surface of the longitudinal end of the loading section 22 opposite to the latching pieces 23. The tip of the latching lever 24 is formed so that it is slightly separated from the side of the loading section 22 by a resilient force. The engagement hole 24a is formed on the tip of the latching lever 24. The latching lever 24 is resiliently deformed when the ink cartridge 11 is inserted into the loading section 22. In this way, the engagement hole 24a is engaged with the latching protrusion 18 to fix the ink cartridge 11 to the loading section 22.
As illustrated in
The connector 26 for connecting the ink supply unit 14 of the ink cartridge 11 when the ink cartridge 11 is disposed in the loading section 22 is formed in substantially the center in the longitudinal direction of the loading section 22. The connector 26 functions as an ink channel for supplying the ink 4 from the ink supply unit 14 of the ink cartridge 11 disposed in the loading section 22 to the printer head 27 for discharging the ink 4 disposed on the bottom of the cartridge body 21.
In particular, as illustrated in
The ink holder 31 is a space connected to the ink supply unit 14 for holding the ink 4 supplied from the ink cartridge 11. The sealing member 32 is disposed on the upper end of the ink holder 31. The sealing member 32 seals the space between the ink holder 31 of the connector 26 and the ink supply unit 14 of the ink cartridge 11 so that the ink 4 does not leak when the ink supply unit 14 is connected to the ink holder 31. The filter 33 removes dust and dirt that has contaminated the ink 4 when the ink cartridge 11 is removed. The filter 33 is disposed downstream of the ink holder 31.
As illustrated in
The ink inflow channel 34a is a supply channel connected with the ink storage 13 so that the ink 4 inside the ink storage 13 can be supplied to the printer head 27 through the ink holder 31. The ink inflow channel 34a is extended from the bottom surface of the ink holder 31 to the ink chamber 34b. The ink chamber 34b is a space shaped substantially as a rectangular parallelepiped joining the ink inflow channel 34a, the ink outflow channel 34c, and the opening 34d. The ink 4 flows into the ink chamber 34b from the ink inflow channel 34a and flows out of the ink outflow channel 34c through the opening 34d. The ink 4 is supplied from the ink chamber 34b through the opening 34d. The ink outflow channel 34c is a supply channel connected to the printer head 27 and extends from the bottom surface of the ink chamber 34b to the printer head 27.
The valve 34e is a valve separating the ink inflow channel 34a and the ink outflow channel 34c by closing the opening 34d and is disposed inside the ink chamber 34b. The valve 34e moves up and down by the urging force of the urging member 34f, the restoring force of the diaphragm 34i connected to the valve 34e via the valve shaft 34h, and the negative pressure of the ink 4 in the ink outflow channel 34c. When the valve 34e is at a lower position, it closes the opening 34d by sectioning the ink chamber 34b into two sections and isolating the ink inflow channel 34a from the ink outflow channel 34c. When the valve 34e is at an upper position by opposing the urging force of the urging member 34f, the valve 34e does not separate the ink chamber 34b into two sections, and, thus, the ink 4 can be supplied to the printer head 27. The valve 34e is composed of, for example, a rubber material such as an elastomer, to maintain high occlusiveness.
The urging member 34f is, for example, a compressed coil spring and connects the negative pressure adjustment screw 34g and the valve 34e between the upper surface of the valve 34e and the upper surface of the ink chamber 34b. The urging member 34f urges the valve 34e in the direction that closes the opening 34d. The negative pressure adjustment screw 34g is a screw for adjusting the urging force of the urging member 34f. As described below, by adjusting the negative pressure adjustment screw 34g, the negative pressure of the ink 4 moves the valve 34e to open or close the opening 34d.
The valve shaft 34h is a shaft for connecting the valve 34e fixed to one end of the valve shaft 34h and the diaphragm 34i fixed on the other end of the valve shaft 34h. The diaphragm 34i is a thin resilient plate connected to one end of the valve shaft 34h. The diaphragm 34i includes a surface facing the ink outflow channel 34c of the ink chamber 34b and another surface facing the outside. The diaphragm 34i bends towards the outside of the ink outflow channel 34c according to the negative pressure of the atmosphere and the ink 4.
The valve 34e of the valve mechanism 34 having the above-described structure, as illustrated in
When the amount of ink 4 inside the ink storage 13 decreases because the ink 4 is supplied to the ink chamber 34b, the outside air enters from the air channel 16 into the ink cartridge 11. The air entering the ink cartridge 11 is sent to the upper portion of the ink cartridge 11. In this way, the head cartridge 2 returns to equilibrium, which is the state before ink droplets i are discharged from nozzles 44a. In equilibrium, there is almost no ink 4 in the air channel 16.
As illustrated in
The head cap 28 is a cover for protecting the printer head 27, as illustrated in
The head cartridge 2 having the above-described structure further includes, for example, a detector for detecting the remaining amount of ink inside the ink cartridge 11 and a detector for detecting whether there is any ink 4 in the ink cartridge 11 when the connector 26 is connected to the ink supply unit 14.
As illustrated in
The circuit board 41 is a semi conductive substrate composed of silicon. On one surface 41a of the circuit board 41, the pairs of heating resistors 42a and 42b are disposed. The pairs of heating resistors 42a and 42b are connected to the after-mentioned discharge control circuit 63 on the circuit board 41. The discharge control circuit 63 is an electric circuit made up of components such as a logic integrated circuit (IC) and a driver transistor.
The heating resistors 42a and 42b are so-called pressure-generating elements that generate heat from the electrical power supplied from the discharge control circuit 63 and increase the inner pressure of the ink chambers 45 by heating the ink 4. The ink 4 heated by the heating resistors 42a and 42b is discharged from the nozzles 44a on the nozzle sheet 44 as droplets.
The film 43 is stacked on the surface 41a of the circuit board 41. The film 43 is composed of, for example, a photo-curable dry film resist. Once the film 43 is stacked on substantially the entire surface 41a of the circuit board 41, unwanted portions of the film 43 are removed by a photolithography process. Depressions are formed in the film 43 so that the film 43 surrounds the pairs of heating resistors 42a and 42b. The portions of the film 43 that surround the pairs of heating resistors 42a and 42b make up parts of the ink chambers 45.
The nozzle sheet 44 is a sheet having the nozzles 44a for discharging ink droplets i and is stacked on the film 43 on the side opposite from the circuit board 41. The nozzles 44a are minute circular holes formed on the nozzle sheet 44. Each of the nozzles 44a is formed in a position opposing the heating resistors 42a and 42b. The nozzle sheet 44 makes up parts of the ink chambers 45.
The ink chambers 45 are spaces surrounded by the circuit board 41, the pairs of heating resistors 42a and 42b, the film 43, and the nozzle sheet 44. The ink 4 is supplied from the ink channel 46 to the ink chambers 45. The ink 4 in the ink chambers 45 is heated by the pairs of heating resistors 42a and 42b, and the inner pressure of the ink chambers 45 increases. The ink channels 46 are connected to the ink outflow channel 34c of the connector 26. The ink 4 is supplied from the ink cartridge 11 connected to the connector 26 to the ink channels 46. Then, the ink 4 is supplied to each of the ink chambers 45 communicating with the ink channels 46. In other words, the ink channels 46 communicate with the connector 26. In this way, the ink 4 supplied from the ink cartridge 11 flows into the ink channels 46 and fills the ink chambers 45.
The printer head 27 has about 100 to 5,000 ink chambers 45 having the pair of heating resistors 42a and 42b. The pairs of heating resistors 42a and 42b in the ink chambers 45 are controlled by a controller of the printer 1 so that the ink 4 in the ink chambers 45 is discharged as ink droplets from the nozzles 44a corresponding to the ink chambers 45.
More specifically, the ink chambers 45 are filled with the ink 4 supplied from the ink channels 46 connected to the printer head 27. Then, a pulse current is applied to the heating resistors 42a and 42b for a very short time, for example, 1 to 3 μsec. In this way, the heating resistors 42a and 42b are heated quickly, and, thus, the ink 4 in contact with the heating resistors 42a and 42b is also heated. As a result, a gas bubble is formed in the ink 4 in each of the ink chambers 45. As the gas bubble expands, the ink 4 is pushed (i.e., the ink 4 boils). Consequently, the ink 4 in contact with one of the nozzles 44a in the ink chamber 45 having the same volume as the gas bubble is pushed out of the nozzle 44a as an ink droplet i. The ink droplet i discharged from the nozzle 44a lands on the sheet of recording paper P.
As illustrated in
Since the heating resistors in each ink chamber 45 are made up of two heating resistors 42a and 42b instead of a single heating resistor, the width of each of the heating resistors 42a and 42b becomes half the width compared to that of a single heating resistor. Therefore, the resistance of each of the heating resistors 42a and 42b becomes about twice the value compared to a single heating resistor. When the heating resistors 42a and 42b are connected serially, the resistance becomes about four times the resistance of a single heating resistor.
To boil the ink 4 inside the ink chambers 45, the pairs of heating resistors 42a and 42b must be heated by applying a predetermined electric current. The energy generated when the ink 4 boils causes the ink droplets i to be discharged from the nozzles 44a. If the resistance of the heating resistors 42a and 42b is small, a large electric current must applied to the heating resistors 42a and 42b. According to the present invention, however, the heating resistors 42a and 42b have a large resistance, and, thus, the ink 4 can be boiled by applying only a small electric current.
For this reason, the size of the printer head 27 may be reduced because the size of the transistor for applying the electric current can be reduced. The resistance of the heating resistors 42a and 42b can be increased even more by reducing the thickness of the heating resistors 42a and 42b. However, the heating resistors 42a and 42b must maintain a predetermined thickness depending on the material and strength of the heating resistors 42a and 42b. Therefore, the resistance of the heating resistors 42a and 42b is increased by reducing the size instead of the thickness.
When the heating resistors 42a and 42b in one of the ink chambers 45 are controlled so that the time required to boil the ink 4 (the bubble generation time) becomes the same for both heating resistors 42a and 42b, the ink droplet i is discharged perpendicularly downwards from the nozzle 44a. When there is a difference in the bubble generation time of the heating resistors 42a and 42b, gas bubbles are not formed substantially simultaneously. For this reason, the ink droplet i is discharged at an angle wherein the trajectory of the ink droplet i is displaced toward either the heating resistor 42a or 42b.
The mechanism for discharging the ink droplet i is assumed to be as described below. As illustrated in
Next, the printer body 3 making up the printer 1 including the head cartridge 2 having the above-described structure will be described by referring to the drawings.
As illustrated in
The head cartridge attachment region 51 is a depression in which the head cartridge 2 is disposed. To print text and images in accordance with the printing data on a delivered sheet of recording paper P, the head cartridge 2 is disposed in the head cartridge attachment region 51 so that the discharge surface 27a of the printer head 27 and the surface of the sheet of recording paper P are substantially parallel to each other. The head cartridge 2 has to be replaced on occasion, such as when ink clogging occurs. The head cartridge 2 is a disposable component although it does not have to be replaced as often as the ink cartridge 11. Thus, the ink cartridge 11 is held by the head cartridge holding mechanism 52 and is removable from the head cartridge attachment region 51.
The head cartridge holding mechanism 52 is a mechanism for holding the head cartridge 2 so that it is removable from the head cartridge attachment region 51. The head cartridge holding mechanism 52 holds and fixes the head cartridge 2 at a predetermined position by pressing the head cartridge 2 against a reference surface 3a on the printer body 3 while a knob 52a on the head cartridge 2 is latched to an urging member such as a spring (not depicted in the drawings) disposed inside a latching hole 52a.
The head cap opening mechanism 53 includes a driver for opening and closing the head cap 28 of the head cartridge 2. When printing is performed, the head cap 28 is opened so that the printer head 27 is exposed to the sheet of recording paper P and, when the printing is finished, the head cap 28 is closed to protect the printer head 27.
The paper feeding mechanism 54 includes a driver for delivering the recording paper P. The sheet of recording paper P is supplied from the paper feeding slot 55 and is delivered to the printer head 27 of the head cartridge 2, where the ink droplets i land on the sheet of recording paper P. Then, the printed sheet of recording paper P is delivered to the paper ejecting slot 56 to eject the sheet outside the printer 1. The paper feeding slot 55 is an opening for supplying the recording paper P to the paper feeding mechanism 54. The tray 55a is capable of holding a stack of recording paper P. The paper ejecting slot 56 is where the printed sheet of recording paper P on which the ink droplets i have landed is ejected.
The color tone detector 57 is, for example, a reflective densitometer, a luminance sensor, or a scanner, for measuring the color tone (i.e., density and brightness of color) of the ink droplets i that have landed on the main surface of the recording paper P. The color tone detector 57 detects the color tone of the printed sheet of recording paper P and sends a color tone signal such as an electric voltage, which represents digitalized data of parameters, such as the average density and the density distribution, to a control circuit 61 and a controller 68. When noise is generated in the color tone signal, the signal is sent to the controller 68 after the waveform of the signal is shaped and the noise is removed.
The paper position detector 58 is, for example, a laser distance sensor or an ultrasonic distance sensor capable of measuring the distance from the discharge surface 27a of the printer head 27 to the main surface of the recording paper P or, in other words, from one of the nozzles 44a of the printer head 27 to a point on the main surface of a sheet of the recording paper P substantially perpendicularly downwards from the nozzle 44a. The data on the distance from the printer head 27 to the recording paper P is digitalized and sent to the controller 68 of the control circuit 61 as a distance signal. Since, in this way, the distance from one of the nozzles 44a of the printer head 27 to a point on the main surface of the sheet of recording paper P substantially perpendicularly downwards from the nozzle 44a is measured by the paper position detector 58, printing can be performed with the distance from the nozzle 44a to the main surface of the recording paper P being known even when the thickness of the sheet of recording paper P differs. The paper position detector 58 may be embedded in the discharge surface 27a of the printer head 27 so that the discharge surface 27a and the sensor of the paper position detector 58 are substantially flush with each other.
The control circuit 61 illustrated in
The control circuit 61 includes a printer driver 62 for driving the head cap opening mechanism 53 and the paper feeding mechanism 54 of the printer body 3, a discharge controller 63 for controlling the electric current supplied to the printer head 27 for the four ink colors, an alerting unit 64 for alerting a user about the amount of each color of ink 4 remaining, an input-output terminal 65 for inputting and outputting a signal to and from an external apparatus, a read only memory (ROM) 66 for storing the control program, a random access memory (RAM) 67 for temporarily storing a color tone signal input from the color tone detector 57 and for outputting a control signal when required, and the controller 68 for controlling each component.
The printer driver 62 controls the head cap opening mechanism 53 so that the head cap 28 is opened and closed by driving the driving motor of the head cap opening mechanism 53 in accordance with a control signal sent from the controller 68. The printer driver 62 feeds a sheet of the recording paper P from the paper feeding slot 55 of the printer body 3 by driving the driving motor of the paper feeding mechanism 54. Then, the printer driver 62 controls the paper feeding mechanism 54 so that the sheet of recording paper P is ejected from the paper ejecting slot 56 after printing is performed.
As illustrated in
The electric source 71a is connected to the heating resistor 42b and the electric source 71b is connected to the variable resistor 73 via the switching element 72c, wherein the electric sources 71a and 71b supply pulse currents to the electric circuit. The pulse current supplied to the electric circuit may be supplied from the electric sources 71a and 71b but may also be supplied directly from, for example, the controller 68.
The switching element 72a is interposed between the heating resistor 42a and controls the on and off switching of the entire discharge controller 63. The switching element 72b is interposed between the pair of heating resistors 42a and 42b and the variable resistor 73 and controls the pulse currents supplied to the pair of heating resistors 42a and 42b. The switching element 72c is interposed between the variable resistor 73 and the electric source 71b and controls the discharge direction of the ink droplets i. The switching elements 72a, 72b, and 72c switch on and off to control the pulse currents supplied to the electric circuit.
The variable resistor 73 changes the pulse current supplied to the heating resistor 42a by changing the resistance. In other words, the electric power supplied to the heating resistor 42a is determined according to the resistance of the variable resistor 73.
The switching control circuit 74a switches the switching element 72b on or off to connect or disconnect the variable resistor 73 and the pair of heating resistors 42a and 42b. The switching control circuit 74b switches the switching element 72c on or off to connect or disconnect the electric source 71b and the electric circuit.
The resistance control circuit 75 controls the resistance of the variable resistor 73 and adjusts the pulse current supplied to the heating resistor 42a.
In the discharge control circuit 63 having the above-described structure, a pulse current is supplied from the electric source 71a to a serially connected pair of heating resistors 42a and 42b (an electrical current is not supplied to the variable resistor 73) when the switching element 72b is turned off to disconnect the variable resistor 73 and the pair of heating resistors 42a and 42b and when the switching element 72a is turned on. At this time, if the resistances of the heating resistors 42a and 42b are substantially the same values, the amounts of heat generated by the heating resistors 42a and 42b when pulse currents are supplied are substantially the same.
Since in such a case the amounts of heat generated by the heating resistors 42a and 42b are substantially the same, the length of the bubble generation time for the heating resistors 42a and 42b is substantially the same. As a result, as illustrated in
As illustrated in
A large resistance of the variable resistor 73 reduces the electric current that flows into the ground from the electric source 71a via the switching element 72c, so that the pulse current supplied from the electric source 71a to the heating resistor 42a is not reduced significantly. Consequently, the difference in the pulse currents supplied to the heating resistors 42a and 42b is reduced, and the difference in the amounts of heat generated by the heating resistors 42a and 42b is also reduced. As a result, the discharge angle of the ink droplet i discharged from the nozzle 44a increases relative to the discharge surface 27a. In other words, as the resistance of the variable resistor 73 increases, the ink droplet i lands to a position closer to the landing point D (which is the point where an ink droplet lands when discharged substantially perpendicularly to the nozzle 44a) relative to the heating resistor 42a. On the other hand, a small resistance of the variable resistor 73 increases the electric current that flows into the ground from the electric source 71a via the switching element 72c, so that the pulse current supplied from the electric source 71a to the heating resistor 42a is not reduced greatly. Consequently, the difference in the pulse currents supplied to the heating resistors 42a and 42b is reduced, and the difference in the amounts of heat generated by the heating resistors 42a and 42b is also reduced. As a result, the discharge angle of the ink droplet i discharged from the nozzle 44a decreases relative to the discharge surface 27a. In other words, as the resistance of the variable resistor 73 decreases, the ink droplet i lands to a position further away from the landing point D relative to the heating resistor 42a.
As illustrated in
A large resistance of the variable resistor 73 reduces the sum of the pulse current supplied from the electric sources 71a and 71b to the heating resistor 42a, so that the difference in the pulse currents supplied to the heating resistors 42a and 42b is reduced, and the difference in the amounts of heat generated by the heating resistors 42a and 42b is also reduced. As a result, the discharge angle of the ink droplet i discharged from the nozzle 44a increases relative to the discharge surface 27a. In other words, as the resistance of the variable resistor 73 increase, the closer the ink droplet i lands to a position closer to the landing point D relative to the heating resistor 42a. On the other hand, a small resistance of the variable resistor 73 increases the sum of the pulse current supplied from the electric sources 71a and 71b to the heating resistor 42a, so that the difference in the pulse currents supplied to the heating resistors 42a and 42b is increased, and the difference in the amounts of heat generated by the heating resistors 42a and 42b is also increased. As a result, the discharge angle of the ink droplet i discharged from the nozzle 44a is reduced relative to the discharge surface 27a. In other words, as the resistance of the variable resistor 73 decreases, the ink droplet i lands to a position further away from the landing point D relative to the heating resistor 42a.
As described above, in the discharge control circuit 63, the switching elements 72a, 72b, and 72c are switched to change the resistance of the variable resistor 73. As a result, the discharge direction of the ink droplet i discharged from the nozzle 44a can be changed in the direction the heating resistors 42a and 42b are aligned or, in other words, the width direction of the recording paper P.
When a test pattern is printed on the main surface of the sheet of recording paper P to detect the color tone of the ink droplets i by the color tone detector 57 as a preliminary step for printing, in the discharge controller 63, the switching element 72b is periodically switched on and off by the switching control circuit 74a, the switching element 72c is periodically switched on and off by the switching control circuit 74b, the resistance of the variable resistor 73 is periodically changed by the resistance control circuit 75, and the discharge direction of the ink droplets i discharged from the nozzle 44a is periodically changed in the width direction of the recording paper P. In this way, the printer head 27 is controlled to prepare a test pattern having a color tone periodically changing on the surface of the recording paper P. In particular, the ink droplets i discharged while their discharge direction is changed in the width direction of the recording paper P, land on the left and right of the landing point D, which is the point where the ink droplets i land when they are discharged substantially perpendicularly downwards, within a range of about 40 μm.
The alerting unit 64, illustrated in
The input-output terminal 65 sends the information such as the printing conditions, the printing state, and the remaining amount of ink to the external information processor 69 via an interface. The input-output terminal 65 receives a control signal representing the information such as the printing conditions, the printing state, and the remaining amount of ink, printing data from the external information processor 69 and other units. The information processor 69 may be an electronic apparatus such as a personal computer, or a personal digital assistant (PDA). For example, when detecting a test pattern for detecting color tone printed on the sheet of recording paper P by an external color tone detector such as a scanner, the external color tone detector is connected to the input-output terminal 65. Parameters such as the average density and density distribution obtained by the color tone detector by reading the test pattern are sent to the controller 68 via the input-output terminal 65 as digitalized color tone signals.
The interface for the input-output terminal 65 connected to the information processor 69 may be a serial interface or a parallel interface. In particular, the interface should be in accordance with a universal serial bus (USB), a recommended standard (RC) 232C, or Institute of Electrical and Electronic Engineers (IEEE) 1394. The input-output terminal 65 may perform wire or wireless communication with the information processor 69. The wireless communication standard may be IEEE802.11a, 802.11b, or 802.11g.
The input-output terminal 65 and the information processor 69 may be connected via a network, such as the Internet. In such a case, the input-output terminal 65 is connected to a network, such as a local area network (LAN), a Digital Subscriber Line (xDSL), a Fiber-To-The-Home (FTHP), a community antenna television (CATV), or a broadcasting satellite (BS). The data communication is based on various protocols such as Transmission Control Protocol/Internet Protocol (TCP/IP).
The ROM 66 is a memory such as an erasable programmable read-only memory (EP-ROM) and stores processing programs run by the controller 68. The programs stored in the ROM 66 are loaded into the RAM 67 by the controller 68.
The RAM 67 stores programs read out from the ROM 66 by the controller 68 and data on the various conditions of the printer 1. The RAM 67 temporarily stores color tone signals sent from the color tone detector 57 to the controller 68 and sends the signals to the controller 68 when required.
The controller 68 controls each component based on the printing data sent from the input-output terminal 65, the color tone signals sent from the color tone detector 57, the distance signals sent from the paper position detector 58, and the data on the remaining amount of ink 4 sent from the head cartridge 2. The controller 68 reads out a processing program to control the components based on the input controlling signals from the ROM 66 and stores the program in the RAM 67 to control and process the components.
When the controller 68, for example, controls the discharge direction of the ink droplets i discharged onto the recording paper P, the color tone signal obtained by the color tone detector 57 by detecting the color tone of the test pattern printed onto the sheet of recording paper P and the distance signal representing data on the distance from the printer head 27 to the sheet of recording paper P when the test pattern was printed and detected by the paper position detector 58 are stored in the RAM 67. The controller 68 commands the RAM 67 to store the data on the pulse current supplied to the pair of heating resistors 42a and 42b for each line of ink droplets i on the sheet of recording paper P discharged from the plurality of nozzles 44a aligned in the width direction of the recording paper P. The controller 68 controls the switching on and off of the switching elements 72b, and 72c and the discharge controller 63 to adjust the resistance of the variable resistor 73 based on the color tone signals, distance signals, and pulse current data for each lines stored in the RAM 67. In this way, the controller 68 controls the switching elements 72a, 72b, and 72c and the discharge controller 63 to control the discharge angle of the ink droplets i discharged from the nozzles 44a of the printer head 27 so that the ink droplets i land on the surface of the recording paper P in a predetermined color tone.
In the control circuit 61 having the above-described structure, the ROM 66 stores the processing program. The medium for storing the processing program, however, is not limited to the ROM 66 and various recording media such as an optical disk, a magnetic disk, a magnetic optical disk, and an IC card may be used. In such a case, the control circuit 61 is connected to the driver of the recording medium directly or via the information processor 69 to read out the processing program from the recording medium.
The operation of the printer 1 having the above-described structure to adjust the discharge direction to obtain a predetermined color tone before the actual printing operation will now be described by referring to the flow charts illustrated in
First, for the printer 1 to perform the operation to adjust the discharge direction of the ink droplets i to obtain the color tone required by a user, an operational signal is input via an operation panel on the printer body 3.
Next, in Step S1, the controller 68 determines whether the ink cartridge 11 of a predetermined color is disposed in the loading section 22. If the ink cartridge 11 of a predetermined color is disposed in every loading section 22, the process proceeds to Step S2. If the ink cartridge 11 of a predetermined color is not disposed correctly in the loading sections 22, the process proceeds to Step S4 and the adjustment operation is forbidden.
In Step S2, the controller 68 determines whether the amount of ink 4 in the connector 26 is less than a predetermined amount or, in other words, whether the ink 4 has run out. If the controller 68 determines that the ink has run out, the alerting unit 64 provides an alert. Then, in Step S4, the adjustment is forbidden. On the other hand, if the controller 68 determines that the amount of ink 4 in the connector 26 is more than a predetermined amount or, in other words, that the connector 26 is filled with ink 4, adjustment is performed in Step S3.
When adjustment is performed, first, in Step S11, the controller 68 commands the printer driver 62 to drive the head cap opening mechanism 53 and the paper feeding mechanism 54 so as to move the sheet of recording paper P to a position where printing can be performed. In particular, the controller 68 commands the printer driver 62 to drive the driving motor included in the head cap opening mechanism 53 so as to move the head cartridge 2 towards the tray 55a relative to the head cartridge 2 so that the nozzles 44a of the printer head 27 are exposed, as illustrated in
The controller 68 commands the printer driver 62 to drive the driving motor included in the paper feeding mechanism 54 to feed the recording paper P. In particular, to determine the landing positions of the ink 4, the controller 68 controls the paper feeding mechanism 54 as described below: a sheet of recording paper P is pulled out from the tray 55a by a feeding roller 81; the sheet of recording paper P is sent to the reverse roller 83 by a pair of separating rollers 82a and 82b rotating in opposite directions; the delivery direction of the sheet of recording paper P is reversed by the separating rollers 82a and 82b and sent to a delivery belt 84; and, then, the sheet of recording paper P is held at a predetermined position with a holding unit 85.
Once the position of the sheet of recording paper P is determined, the controller 68 commands the switching control circuits 74a and 74b and the resistance control circuit 75 of the discharge controller 63 to control the switching elements 72b, and 72c and the variable resistor 73 in accordance with the processing program stored in advance in the ROM 66 in Step S12. In this way, the ink droplets i are disposed on the sheet of recording paper P as the discharge direction of the ink droplets i is changed periodically along the width direction of the recording paper P, or, in other words, a test pattern having periodically-changed color tones is printed.
When printing a test pattern, first the ink droplets i are discharged onto the main surface of the sheet of recording paper P substantially perpendicularly downwards from the nozzles 44a of the printer head 27, as illustrated in
Next, the controller 68 switches the switching element 72c on and off while the resistance of the variable resistor 73 is increased by the discharge controller 63 to discharge the ink droplets i towards the left and right of the nozzles 44a in the width direction of the recording paper P, as illustrated in
Next, the controller 68 decreases the resistance of the variable resistor 73 by the discharge controller 63 and switches the switching element 72c on and off. In this way, as illustrated in
Next, the controller 68 reduces the resistance of the variable resistor 73 by the discharge controller 63 so that the resistance is smaller than that when the color tone is the darkest and switches the switching element 72c on and off. In this way, as illustrated in
Next, the controller 68 commands the discharge controller 63 to reduce the resistance of the variable resistor 73 so that the resistance is smaller than that when the color tone is the darkest and switches the switching element 72c on and off. In this way, as illustrated in
In this way, on the main surface of the sheet of recording paper P a test pattern is provided including a region of the lightest color tone, a region of a dark color tone, a region of the darkest color tone, a region of the dark color tone, and the region with the lightest color tone, in this order, as illustrated in
At the same time, the controller 68 commands the paper position detector 58 to measure the distance from the discharge surface 27a of the printer head 27 to the main surface of the sheet of recording paper P of when the test pattern was printed. Then, the controller 68 stores the distance signal representing the digitalized values of the measurement results in the RAM 67.
In the above, a test pattern including different color tones printed in a periodical order from a light color tone to a dark color tone was described. The test pattern, however, may include different color tones printed in a periodical order from a dark color tone to a light color tone or including different color tones in a random order.
In Step S13, the color tone detector 57 of the printer 1 detects the color tone of the test pattern printed on the recording paper P and outputs a color tone signal representing digitalized parameters such as the density average of each line and the density distribution to the controller 68.
In Step S14, the color tone signal sent from the color tone detector 57 is stored in the RAM 67. Then, based on the color tone signal, the electric current value signal, the distance signal and the processing program stored in ROM 66 in advance, the discharge controller 63 is controlled so that a pulse current having substantially the same value as when the test pattern having the darkest color tone was printed is supplied to the heating resistors 42a and 42b. In this way, the discharge direction of the ink droplets i is adjusted. As a result, when the printer 1 performs printing, the ink droplets i can be discharged in a direction that produces the darkest color tone. Hence, high quality printing without unevenness in the color becomes possible.
In the above, the ink droplets i were discharged at an angle that will produce the darkest color tone. The discharged angle, however, is not limited to this. For example, by storing a processing program for the controller 68 to select a predetermined color tone in the ROM 66, the discharge angle of the ink droplets i may be adjusted so that a predetermined color tone can be obtained. The controller 68 may mark the different color tone in the test pattern with, for example, numbers. In this way, a user can input the mark (number) of the requested color tone through the operation panel of the printer body 3, and the discharge angle of the ink droplets i will be adjusted accordingly.
After adjusting the discharge angle of the ink droplets i as described above, the printer 1 prints the text data and printing data sent from the information processor 69 via the input-output terminal 65 on the main surface of the recording paper P.
In the above, the color tone of the test pattern was detected by the color tone detector 57 after the entire test pattern was printed. The operation of the color tone detector 57, however, is not limited to this, and the color tone of the test pattern may be detected while printing the test pattern. In the above, the color tone was detected by a color tone detector disposed inside the printer 1. The color tone detector, however, is not limited to this; the color tone of the test pattern may be detected by an external color tone detector, and the color tone signal according to the color tone detected by the external color tone detector may be sent to the controller 68 of the printer 1 via the input-output terminal 65. Furthermore, in the above, a distance signal was added to the color tone signal as a parameter for adjusting the discharge direction of the ink droplets i. When the distance from the nozzles 44a to the surface of the sheet of recording paper P is constant (such as in a case wherein printing is performed continuously on a sheet of recording paper P having substantially the same thickness), the discharge direction of the ink droplets i may be adjusted based on the color tone signal and the electric current value signal.
For the printer 1 capable of adjusting the discharge direction of ink droplets i, as described above, the electric currents supplied to the pair of heating resistors 42a and 42b may be controlled based on the color tone signal obtained by the color tone detector 57 detecting a test pattern printed on the main surface of the recording paper P, which has a different color tone, before starting printing. In this way, in the printer 1, the ink droplets i may be discharged from the nozzles 44a at a discharge direction that forms a predetermined color tone when the ink droplets i land on the sheet of recording paper P. Thus, images may be printed in high quality without any unevenness.
Since the printer 1 can adjust the discharge direction of the ink droplets i at once, a user does not have to visually observe the color tone of the printed image and adjust the discharge direction by adjusting the pulse currents supplied to the pair of heating resistors 42a and 42b to obtain an optimal color tone, as in known printers. Thus, the discharge direction of the ink droplets i may be easily adjusted to print high quality images.
When adjusting the discharge direction of the ink droplets i for the printer 1, the distance signal obtained by the paper position detector 58 is added as a parameter for adjusting the discharge direction. Therefore, images may be printed in a predetermined color tone on sheets of recording paper P having different thicknesses.
More specifically, when printing on a sheet of recording paper P thicker than the sheet of recording paper P on which a test pattern was printed, the distance from the nozzles 44a to thicker sheet of recording paper P is measured by the paper position detector 58. Since the distance from the nozzles 44a to the recording paper P is closer, the discharge angle of the ink droplets i is adjusted so that the discharge angle becomes larger relative to the center of the nozzles 44a based on the control signal on the difference of the obtained distance signal and the distance signal for the test pattern stored in the RAM 67 and the color tone signal stored in the RAM 67. In this way, an image having a predetermined color tone may be printed on the thicker sheet of recording paper P. On the other hand, when printing on a sheet of recording paper P thinner than the sheet of recording paper P on which a test pattern was printed, the distance from the nozzles 44a to the thinner sheet of recording paper P is measured by the paper position detector 58. Since the distance from the nozzles 44a to the recording paper P is further, the discharge angle of the ink droplets i is adjusted so that the discharge angle becomes smaller relative to the center of the nozzles 44a based on the control signal on the difference of distance and the color tone signal. In this way, an image having a predetermined color tone may be printed on the thinner sheet of recording paper P. To adjust the discharge direction of the ink droplets i when printing on sheets of recording paper P having different thicknesses, the adjustment may be based on a processing program stored in the ROM 66 so that a distance signal is automatically input to the controller 68 for each sheet of recording paper P, or, instead, a user may input a command signal from an operation panel on the printer body 3 when printing on a sheet of recording paper P having a different thickness.
Since the discharge direction of the ink droplets i can be adjusted easily for the printer 1 even when printing on sheets of recording paper P having different thicknesses, high quality images without unevenness can be printed on sheets of recording paper P having different thicknesses. Moreover, by inputting a distance signal to the controller 68 for each sheet of recording paper P used for the printing, high quality images without unevenness can be printed on the sheets of recording paper P even when a sheet of recording paper P having a different thickness is mixed into the stack of recording paper P.
According to the ink droplet discharge method described above, the discharge control method may be switched easily since the discharge angle of the ink droplets can be changed. In other words, the high quality printing method disclosed in, for example, Japanese Patent Application Nos. 2002-320861, 2002-360408, 2003-37343, 2003-55236, or the nozzle defect correction method disclosed in Japanese Patent Application No. 2003-32128 may be applied to the printer 1.
In the above-described printer 1, the printer head 27 has the pairs of heating resistors 42a and 42b aligned in parallel in the width direction of the recording paper P. The structure of the printer head 27, however, is not limited to the above-described structure. Any printer head that controls the discharge direction of the ink droplets i by changing the amount of energy supplied to a plurality of heating resistors can adjust the discharge direction of the ink droplets i by the methods described above. For example, printer heads 91, 101, and 111 illustrated in
In the above-described printer 1, the head cartridge 2 was removable from the printer body 3. Furthermore, the ink cartridge 11 was removable from the head cartridge 2. The printer body 3 and the head cartridge 2, however, may be an integral unit.
The above-described printer 1 prints text and images on the recording paper P. The present invention, however, may be applied to a wide range of apparatuses discharging a minute amount of liquid. For example, the present invention may be applied to a discharge apparatus for DNA chips in a liquid (Japanese Unexamined Patent Application Publication No. 2002-34560) or a liquid discharge apparatus for discharging a liquid including conductive particles for forming fine wiring patterns on a printed wiring board.
In the above-described printer 1, the ink 4 is discharged by electro-thermal conversion wherein the ink 4 is heated by the pair of heating resistors 42a and 42b and discharged from the nozzles 44a. The ink 4, however, may be discharged from the nozzles by an electro-mechanical conversion element such as a piezo-electric element.
The above-described printer 1 was a line printer. The printer 1, however, is not limited to this. The present invention may be applied to a serial inkjet printer having an ink head that moves in the direction substantially orthogonal to the paper feeding direction. In such a case, at least a plurality of pressure-generating elements is disposed on the printer head of the serial inkjet printer.
Number | Date | Country | Kind |
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2003-293566 | Aug 2003 | JP | national |
Number | Name | Date | Kind |
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6179402 | Suzuki et al. | Jan 2001 | B1 |
6390583 | Kato et al. | May 2002 | B1 |
6916077 | Eguchi et al. | Jul 2005 | B2 |
Number | Date | Country |
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2000-185403 | Apr 2000 | JP |
Number | Date | Country | |
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20050057599 A1 | Mar 2005 | US |