Patent Grant
12005709
The present disclosure relates to a liquid discharging head and an ink-jet apparatus.
In the related art, a drop-on-demand ink-jet head that can apply a desired amount of ink as required in accordance with an input signal is known as an example of a liquid discharging head. For example, in general, a drop-on-demand ink-jet head of piezoelectric type includes an ink supply channel, a plurality of pressure chambers connected to the ink supply channel and provided with a nozzle, and a piezoelectric element configured to apply a pressure to ink provided in the pressure chamber.
Here, an example of the bulk-type ink-jet head of the related art is described with reference to
As illustrated in
Piezoelectric member 140 is obtained by dividing one piezoelectric member by dicing. Nozzle 100 has a diameter of 10 μm to 50 μm. Nozzles 100 are disposed side by side at an interval of 100 μm to 500 μm. 100 to 400 nozzles 100 are provided, for example.
The bulk-type ink-jet head of the related art having the above-mentioned configuration operates as follows.
When a voltage is applied across a common electrode (not illustrated) on the rear side of piezoelectric element 130 and piezoelectric element 130, piezoelectric element 130 deforms from the state illustrated in
An example of the bulk-type ink-jet head of the related art is described above.
Further, an ink-jet head is known that includes an ink inlet and an ink outlet and discharges ink while circulating the ink. An effect of the circulation of ink is described below.
The ink in the proximity of the nozzle is in contact with the atmosphere at all times. The contact area between the ink and the atmosphere is very small, and therefore evaporation of the solvent of the ink cannot be to ignored. When the solvent of the ink evaporates, the solid concentration of the ink increases. As a result, the viscosity of the ink increases, making it difficult to normally discharge the ink.
In view of this, by circulating the ink, the ink in the proximity of the nozzle can be replaced at all time, and the ink in the proximity of the nozzle can be maintained at a normal viscosity at all time. As a result, clogging of the nozzle can be suppressed, and normal discharging can be steadily performed.
Further, a thin-film type ink-jet head using a thin-film piezoelectric element is known. An example of the thin-film type ink-jet head is described below with reference to
As illustrated in
The thin-film type ink-jet head of the related art having the above-mentioned configuration operates as follows.
When a voltage is applied to thin-film piezoelectric element 220, thin-film piezoelectric element 220 deforms from a state illustrated in
An example of the thin-film type ink-jet head of the related art is described above.
In addition, for example, PTL 1 discloses an ink-jet head in which the surface of a nozzle is provided with ink repellency (liquid repellency) for suppressing adhesion of discharged ink, and the inner wall of the nozzle is ink-wettable (lyophilic) for the purpose of suppressing retention of bubbles in the ink.
Here, a processing step of providing a nozzle with liquid repellency or a lyophilic property disclosed in PTL 1 is described with reference to
First, as illustrated in an upper diagram in
Next, as illustrated in a middle diagram in
Next, as illustrated in a lower diagram in
Through the above-described processing step, the surface of nozzle plate 60 has a liquid repellency, and thus adhesion of ink can be suppressed. In addition, the inner wall of nozzle hole 50 has a lyophilic property, and thus retention of bubbles can be suppressed.
PTL 1
In the ink-jet head disclosed in PTL 1, however, the lyophilic property is not guaranteed at ink-contact parts other than the nozzle (for example, the inner wall surfaces of the channel and the pressure chamber). Therefore, when ink containing a binder component or particles of an inorganic compound (hereinafter referred to as particles and the like) is used in the ink-jet head disclosed in PTL 1, the particles and binder component may adhere to the ink-contact part other than the nozzle, and may accumulate to cause clogging. In particular, the binder component is composed of an organic compound, and as such tends to adhere to the ink-contact part composed of a metal such as stainless-steel.
For example, to reduce escape of the pressure wave in the pressure chamber, a narrow part, which is a channel having a smaller width than an individual channel, is provided at a portion where the individual channel and the pressure chamber are communicated with each other in the channel of the ink-jet head. A large shear stress is exerted on the narrow part when ink flows therethrough. Consequently, the particles and the like in the ink tend to be condensed, and clogging tends to occur due to the particles and the like adhered to the wall surface of the channel.
In addition, the diaphragm oscillates at a high rate in accordance with the discharging frequency. For example, the diaphragm oscillates approximately 1000 to 50000 times in one second in accordance with the frequency of approximately 1 to 50 kHz. This oscillation becomes a cause of a shearing stress applied at a high rate to the ink. Consequently, the dispersion state of the particles in the ink may be impaired such that the particles are condensed, and such particles may adhere to the surface of the diaphragm.
An object of the present disclosure is to provide a liquid discharging head and an ink-jet apparatus that can achieve stable discharging over time by suppressing clogging of a nozzle due to particles and the like contained in liquid, and by suppressing adhesion of the particles to a channel and a diaphragm surface.
A liquid discharging head according to an aspect of the present disclosure includes a nozzle configured to discharge liquid; a pressure chamber communicated with the nozzle; an individual channel communicated with the pressure chamber through a narrow part; a common channel communicated with the individual channel; an energy generation element configured to generate energy; and a diaphragm configured to convey the energy to the pressure chamber, wherein a monomolecular film is formed at inner walls of the nozzle, the pressure chamber, the narrow part, the diaphragm, and the individual channel, the monomolecular film being lyophilic to the liquid.
An ink-jet apparatus according to an aspect of the present disclosure includes the above-mentioned liquid discharging head; a drive controlling part configured to generate a drive voltage signal applied to the energy generation element and to control an ink discharging operation of the liquid discharging head; and a conveying part configured to cause a relative movement of the liquid discharging head and a paint target medium.
According to the present disclosure, clogging due to particles and the like contained in liquid can be suppressed, and stable discharging over time can be achieved.
An embodiment of the present disclosure is described below with reference to the drawings. Note that the same components in the drawings are denoted with the same reference numerals, and description thereof is appropriately omitted.
Ink-Jet Head 300
A configuration of ink-jet head 300 according to the embodiment of the present disclosure is described with reference to
While the liquid discharging head is ink-jet head 300 that discharges ink in the present embodiment, this is not limitative. The liquid discharging head may discharge liquid other than ink.
Ink-jet head 300 includes nozzle 312, pressure chamber 314, piezoelectric element 330, diaphragm 317, narrow part 320, individual channel 315, common channel 351, monomolecular film 340, and liquid repellent film 350.
Nozzle 312 is a through hole for discharging ink, and is communicated with pressure chamber 314. The diameter of nozzle 312 is approximately 5 to 50 μm, for example. Nozzle 312 is formed by laser processing, etching, punching, or the like, for example.
Liquid repellent film 350 having a property for repelling ink (liquid repellency) is provided at the surface of nozzle 312. Liquid repellent film 350 is formed by spin coating with liquid of a liquid repellent raw material. With liquid repellent film 350 thus formed, the surface of nozzle 312 has liquid repellency. The receding contact angle of liquid repellent film 350 with respect to ink is 30 degrees or greater, for example. The static contact angle of liquid repellent film 350 with respect to ink is 50 degrees or greater, for example.
Piezoelectric element 330 (an example of an energy generation element) is provided in association with pressure chamber 314, and is displaced when a voltage is applied thereto. As piezoelectric element 330, a multilayer piezoelectric element of d33 mode or d31 mode, or a piezoelectric element that utilizes a shear mode may be used, for example. Instead of such piezoelectric elements, an electrostatic actuator, a heating element and the like may be used as the energy generation element.
Diaphragm 317 is disposed in contact with piezoelectric element 330, and is deformed when piezoelectric element 330 is displaced. For example, diaphragm 317 is composed of, but not limited to, a metal such as nickel or a resin such as polyimide. Preferably, the thickness of diaphragm 317 is 5 to 50 μm, for example.
When a displacement of piezoelectric element 330 is transmitted to diaphragm 317, diaphragm 317 is deformed. As a result, the volume of pressure chamber 314 is changed, and an ink droplet is discharged from nozzle 312. As such, the deformation amount of diaphragm 317 is very important, and the variation of the rigidity of diaphragm 317, which is associated with the deformation amount, affects the discharging characteristics, and therefore, it is desirable to make the rigidity of diaphragm 317 uniform.
Pressure chamber 314 is communicated with nozzle 312. In addition, pressure chamber 314 is communicated with individual channel 315 through narrow part 320. The volume of pressure chamber 314 is changed by the deformation of diaphragm 317. In accordance with the change of the volume, ink is discharged from nozzle 312. Depending on the volume of pressure chamber 314 and the channel resistance of narrow part 320, the resonance cycle of the ink changes, and the volume and rate of discharged ink change. In view of this, it is necessary to optimally adjust the volume of pressure chamber 314 and the like as necessary.
Individual channel 315, common channel 351, and narrow part 320 are channels for ink. Common channel 351 is communicated with individual channel 315. Individual channel 315 is communicated with pressure chamber 314 through narrow part 320. The width of narrow part 320 is smaller than that of individual channel 315. With this configuration, the pressure wave in pressure chamber 314 less escapes to individual channel 315.
Lyophilic monomolecular film 340 is formed at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315. Details of monomolecular film 340 are described later. In addition, monomolecular film 340 may be formed at the inner wall of common channel 351.
Nozzle 312, pressure chamber 314, individual channel 315, diaphragm 317, common channel 351, and narrow part 320 may be produced by heat diffusion bonding of a plurality of metal plates processed by etching, or by etching of silicon material, or the like, for example.
Monomolecular Film 340
As illustrated in
The thickness of monomolecular film 340 is approximately 5 to 50 nm, for example.
Examples of the material of monomolecular film 340 include a material including a silanol group at the molecular end and multiple molecular chains with hydrophilic groups extending from the main backbone. Examples of such a material include a superhydrophilic coating material available from JUNSEI CHEMICAL CO., LTD. (specifically, LAMBIC-771W). As such, it can be said that monomolecular film 340 is a film whose material is molecules with a silanol group at the molecular end and multiple molecular chains with hydrophilic groups extending from the main backbone.
Here, the monomolecular film refers to a film in which molecules are aligned in the form of a thin film having a thickness that is worth one molecule. Note that the monomolecular film is referred to also as single molecular layer.
When higher fatty acid or higher alcohol dissolved in volatile solvent such as benzene is dropped to a water surface, a monomolecular film can be created after the solvent evaporates. At this time, the hydroxy group and the carboxy group (carboxyl group) of the alcohol are hydrophilic groups and are oriented to water, whereas the long-chain alkyl group of the hydrophobic group is oriented to the side (in air) away from the water. When molecules are arranged with no gap therebetween, a monomolecular film having a thickness that is exactly worth the length of the long-chain alkyl group (plus hydrophilic group) is obtained.
The material of monomolecular film 340 has a property in which molecules are aligned in a self-organizing manner, and an active silanol group adheres to the surface of the base material through a chemical reaction. A functional group for activating the silanol group is required to be present at the surface of the base material.
For example, it is desirable that at the surface of the base material, a silicon oxide film is formed such that a hydroxyl group comes out. Note that the film formed at the surface of the base material is not limited to a silicon oxide as long as a hydroxyl group comes out at the surface of the base material. For example, instead of silicon oxide, a metal oxide such as alumina (Al2O3) and titania (TiO2) may be used. Monomolecular film 340 is provided to cover a silicon oxide film or a metal oxide film formed at the surface of the base material.
A surface to which a monomolecular film material can make chemisorption is predetermined, and therefore, after the monomolecular film material adheres to a surface, it does not three-dimensionally adhere to it. On the basis of this principle, a film of single molecule order is formed in a self-organizing manner. While the thickness is controlled at a very small value at 5 to 30 nm, the thickness is very important when the film is formed at the inner walls of nozzle 312 and pressure chamber 314. When coating agent or the like having a lyophilic property is used, the thickness is difficult to control, and the thickness of the orders of several micrometers to several tens of micrometers results. When the thickness is large, narrow part 320 and nozzle 312 are occupied by the lyophilic film, and clogging occurs. In addition, the thickness is very important also for the film formed at the surface of diaphragm 317. The reason for this is that the thickness of diaphragm 317 is approximately 10 μm, and therefore, when a film with a large thickness is attached on the surface of diaphragm 317, the rigidity of diaphragm 317 is largely changed, and the property of the oscillation transmitted from piezoelectric element 330 is largely changed. Note that the material of monomolecular film 340 is not limited to the above-described material as long as the material causes a reaction that achieves a film thickness of single molecule order in a self-organizing manner.
From the foregoing, it can be said that monomolecular film 340 is a self-organizing monomolecular film. A self-organizing monomolecular film can be formed by putting an appropriate material in organic molecular solution or steam to cause chemisorption of organic molecules to the material surface such that a monomolecular film having a thickness of 1 to 2 nm in which the orientations of organic molecules are aligned is formed in the course of the process. A self-organizing monomolecular film can be easily created by simply immersing a substrate in a solution of molecules having a functional group that binds to the substrate. In addition, a self-organizing monomolecular film has a high degree of orientation and a high stability, and can introduce various functions by the end functional groups. Note that the self-organizing monomolecular film is referred to also as a self-assembly monomolecular film.
Preferably, the receding contact angle of a film generated with the above-described self-organizing material is 20 degrees or smaller, or more preferably 15 degrees or smaller. In addition, preferably, the static contact angle is 25 degrees or greater, or more preferably 30 degrees or greater.
The receding contact angle and the static contact angle are described below.
When liquid is dropped to a solid surface, the liquid becomes spherical in shape by its own surface tension, and then the relationship of Expression (1) holds. Expression (1) is called Young expression.
γs=γL×cos θ+γSL (1)
Here, angle θ between the tangent to the droplet and the solid surface is referred to as contact angle. Specifically, the contact angle in an equilibrium state where liquid is at rest on a solid surface is referred to as static contact angle.
On the other hand, the contact angle in a dynamic state where the interface between a liquid and a solid is moving, i.e., a state where the interface of the droplet is moving, is referred to as advancing contact angle or receding contact angle. Here, attention is focused on the receding contact angle, which is a dynamic contact angle of a state after a solid surface becomes wet with liquid.
The static contact angle of monomolecular film 340 illustrated in
The static contact angle of the case where nozzle 312, individual channel 315 and the like are in a dry state and ink first makes contact with monomolecular film 340 formed at their inner walls is 50 degrees or greater, which is a relatively high value.
As illustrated in
In this case, there is substantially no difference in ink wettability between common channel 351 and individual channel 315. Thus, the ink is supplied to each channel without causing wetting failure such as mixing of bubbles in the ink flowing process.
When there is a significant difference in wettability between common channel 351 and individual channel 315 in the ink flowing process, the flow changes irregularly at the corresponding portion, and consequently bubbles may be mixed. The bubbles in the ink may often cause discharging failures, and it is therefore important to remove the bubbles in the ink as much as possible.
In the case where monomolecular film 340 is formed also at common channel 351, the static contact angle is not limited to the above-mentioned values, and may be 30 degrees or smaller.
On the other hand, the receding contact angle of monomolecular film 340 is as small as 20 degrees or smaller. After monomolecular film 340 becomes wet with ink, the hydrophilic groups in monomolecular film 340 spread, thus indicating a highly lyophilic property. At this time, the solvent component in the ink covers the inner wall surfaces of nozzle 312, pressure chamber 314, narrow part 320, and individual channel 315. In this state, the particles and binder in the ink flow without adhering to the inner walls since the inner walls are covered with the solvent so as not to allow their adhesion.
Note that while
As illustrated in
Common channel 351 is connected to an ink reservoir (not illustrated). The ink reservoir is connected to an ink supply tank (not illustrated) serving as the ink supply source. It can be said that the ink reservoir is a second ink supply tank between common channel 351 and the ink supply tank. By pressurizing or depressurizing the ink reservoir, a pressure exerted on nozzle 312 can be controlled, and the ink can be discharged in an appropriate state.
As illustrated in
With the pressure difference provided between the ink supply tank and the ink collection tank, the ink flows from the ink collection tank to the ink supply tank. By employing such an ink circulation system, fresh ink can be supplied to each pressure chamber 314 at all times, and it is possible to prevent increase in viscosity due to evaporation of the solvent of the ink at a portion in contact with the atmosphere in the proximity of nozzle 312. In this manner, the ink can be stably discharged for long periods of time.
Ink-Jet Apparatus
The above-described ink-jet head 300 may be provided in an ink-jet apparatus. The ink-jet apparatus includes, for example, a drive controlling part and a conveying part, in addition to ink-jet head 300. The drive controlling part generates a drive voltage signal to be applied to piezoelectric element 330, and controls an ink discharging operation of ink-jet head 300. The conveying part causes a relative movement of ink-jet head 300 and a paint target medium (which may be referred to also as a printing target object) on which ink droplets impinge.
Evaluation on Examples and Comparative Examples is described below.
The contact angle was evaluated based on a comparison between a case where monomolecular film 340 is formed on a stainless-steel plate and a case where monomolecular film 340 is not formed on a stainless-steel plate (Example 1 and Comparative Example 1 described later). The contact angle was measured using contact angle meter DSA100 (available from KRUSS).
In addition, the ink discharging property was evaluated based on a comparison between a case where monomolecular film 340 is formed at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315, and a case where monomolecular film 340 is not formed at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315 (Example 2 and Comparative Example 2 described later).
The evaluation was made in the following manner.
Ink was discharged from nozzle 312, and stroboscopic light was emitted in synchronization with application of the driving waveform to illuminate droplets of ink (hereinafter referred to as simply droplets) and to observe the droplets with a camera for observation of the flying process of the droplets. In addition, by delaying the emission timing of the stroboscopic light, the droplets were observed at different two time points, and the position coordinates of the droplets at the two points were measured to evaluate the angles of the fly directions of the droplets.
The ink used for the evaluation has a viscosity of 8 mPa-s, and a surface tension of 33 m N/m. The viscosity was measured using Viscometer AR-G2 (available from TA Instruments). The surface tension was measured using surface tension meter DSA100 (available from KRUSS). In addition, a binder material composed of an organic compound and a titanium oxide having a particle diameter of 1 μm was added in the ink used for the evaluation.
In Example 1, first, a silicon oxide film having a thickness of approximately 20 nm was formed at a surface of a stainless-steel plate. The film was formed by an atomic layer vapor deposition method.
Next, the stainless-steel plate on which the silicon oxide film was formed was immersed in a liquid material (a superhydrophilic coating material available from JUNSEI CHEMICAL CO., LTD.; more specifically, LAMBIC-771W) serving as a raw material of monomolecular film 340, for approximately ten seconds. Thereafter, the stainless-steel plate after the immersion was dried using a heating furnace at 80° C. for 15 minutes, to thereby form monomolecular film 340.
Then, the aging variation of the contact angle with respect to the ink of the stainless-steel plate on which monomolecular film 340 was formed was evaluated.
As shown in
In addition, as shown in
It is considered that, in Example 1, since monomolecular film 340 is formed on a stainless-steel plate, adhesion of the particles and binder in the ink was suppressed and the surface of the stainless-steel plate was stabilized.
In Comparative Example 1, as in Example 1, a silicon oxide film having a thickness of approximately 20 nm was first formed at the surface of the stainless-steel plate by an atomic layer vapor deposition.
Then, the aging variation of the contact angle, with respect to ink, of the stainless-steel plate on which only the silicon oxide film was formed was evaluated.
As shown in
In addition, as shown in
It is considered that in Example 2, since monomolecular film 340 is not formed at the stainless-steel plate, the particles and binder in the ink adhered to the surface of the stainless-steel plate and the contact angle was significantly changed during the ink immersion.
In Example 2, first, a silicon oxide film was formed by an atomic layer vapor deposition at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, and individual channel 315. Here, the material of each of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315 is stainless-steel.
Next, monomolecular film 340 was formed at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315 by the same method as that of Example 1.
Then, the flying process was observed and the angle of the fly direction was evaluated for droplets discharged from nozzle 312 as described above.
The variation in the fly angles of the droplets discharged from hundreds of nozzles 312 was 17 mrad, when indicated as a value of a tripled standard deviation (3σ). This value means that the variation in the impinging positions of the droplets is 17 μm on the assumption that the distance between nozzle 312 and the printing target object is 1 mm.
The diameter of the impinging droplet was approximately 60 μm, and the ink was applied in such a manner that the semicircles of the droplets overlap each other. In this case, when the impinging positions are apart from each other by 30 μm or greater, a region where the applied droplets do not overlap each other is generated. In view of this, the target value of the accuracy of the impinging position is set to 30 μm or smaller. It was confirmed that in Example 2, the target value of the impinging position was achieved.
In Comparative Example 2, first, a silicon oxide film was formed at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, and individual channel 315 by an atomic layer vapor deposition as in Example 2. Here, the material of each of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315 is stainless-steel.
Then, the flying process was observed and the angle of the fly direction was evaluated for droplets discharged from nozzle 312 as described above.
The variation in the fly angles of the droplets discharged from hundreds of nozzles 312 was 86 mrad in 3σ. In this manner, it was confirmed that the variation in the fly angles of the droplets was very large. This value means that variation in the impinging positions of the droplets is 86 μm on the assumption that the distance between nozzle 312 and the printing target object is 1 mm. That is, droplets may unintentionally overlap each other or may not overlap each other while generating a blank, and consequently the printing quality may be reduced.
As described above, ink-jet head 300 of the present embodiment includes nozzle 312 configured to discharge liquid, pressure chamber 314 communicated with nozzle 312, individual channel 315 communicated with pressure chamber 314 through narrow part 320, common channel 351 communicated with individual channel 315, an energy generation element (for example, piezoelectric element 330) configured to generate energy, and diaphragm 317 configured to convey energy to pressure chamber 314. Monomolecular film 340 that is lyophilic to the liquid is formed at the inner walls of nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315.
With this feature, at nozzle 312, pressure chamber 314, narrow part 320, diaphragm 317, and individual channel 315, adhesion of the particles and binder contained in the ink can be suppressed. Thus, clogging due to particles and/or binder can be suppressed, and stable discharging over time can be achieved. As a result, a high printing quality can be achieved.
The present disclosure is not limited to the above-described embodiments and various modifications may be made in so far as they are within the technical scope of the present disclosure.
The liquid discharging head and the ink-jet apparatus of the present disclosure are also useful for discharging inks such as white ink containing titanium oxide, conductive ink containing metal nano particles, quantum dot light emission ink containing quantum dot semiconductor particles, biological ink containing cells and the like, for example.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-196069 | Oct 2019 | JP | national |
| 2020-122932 | Jul 2020 | JP | national |
This is a continuation application of U.S. application Ser. No. 17/076,257, filed Oct. 21, 2020, which claims the benefit of Japanese Patent Application No. 2019-196069, filed on Oct. 29, 2019, and Japanese Patent Application No. 2020-122932, filed on Jul. 17, 2020. The disclosure of each of the above-identified documents, including the specification, drawings, and claims, is incorporated herein by reference in its entirety.
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| Number | Date | Country | |
|---|---|---|---|
| 20220388308 A1 | Dec 2022 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17076257 | Oct 2020 | US |
| Child | 17883292 | US |
