The present application claims priority from Japanese Patent Application No. 2021-058234, filed on Mar. 30, 2021, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a liquid discharging head which is configured to discharge liquid from nozzles.
As an example of a liquid discharging head which discharges a liquid from nozzles, an ink-jet head which discharges an ink from nozzles has been known. For example, the ink-jet head includes a plurality of ink channels (individual channels), and each ink channel has a chamber (pressure chamber) communicating with a nozzle.
Moreover, by a piezoelectric actuator causing a change of pressure on the ink in the pressure chamber, ink droplets are discharged from the nozzle.
In a liquid discharging head, for discharging a liquid in a large amount in a short time, it is necessary to increase a driving frequency while securing sufficiently an amount (volume) of a liquid droplet discharged from the nozzle. Therefore, with a view point of targeting an effect of a pressure resonance generated in a chamber, increasing the driving frequency (discharge frequency) as much as possible has been known.
Here, for increasing the driving frequency of the liquid discharging head, it is necessary to increase the Helmholtz natural frequency of the pressure chamber. The smaller the pressure chamber, the higher is the Helmholtz natural frequency. In recent years, instead of a piezoelectric actuator in which a bulk piezoelectric element (a piezoelectric element in which a plurality of piezoelectric sheets achieved by burning is stacked) has been adopted, a piezoelectric actuator, in which a piezoelectric thin film element is adopted, has been proposed. The piezoelectric thin film is an extremely small device (so-called MEMS (Micro Electro Mechanical System)) in which thin films such as an electrode film and a piezoelectric film are formed in order on a substrate and a plurality of piezoelectric body elements is integrated. By adopting the piezoelectric thin film element, it is possible to reduce a size of the pressure chamber, to increase the Helmholtz natural frequency from 100 kHz up to close to 250 kHz, and to realize the driving frequency of about 100 kHz.
However, in a case of a high driving frequency of a degree of 100 kHz, according to a design of channels, a subsequent liquid droplet may be discharged before a tail (ligament) of a liquid droplet discharged previously is cut (run out). In this case, a problem in which a main liquid droplet from the droplet discharged subsequently is attached to a liquid droplet discharged previously, and the discharge becomes unstable, arises.
An object of the present disclosure is to provide a liquid discharging head which enables to increase the driving frequency and to discharge liquid droplets stably while securing sufficiently an amount of a liquid droplet to be discharged from nozzles.
According to an aspect of the present disclosure, there is provided a liquid discharging head including:
a channel member having a plurality of individual channels, each of the individual channels having a nozzle and a pressure chamber communicating with the nozzle; and
a piezoelectric actuator configured to create a pressure change in liquid in the pressure chamber and to cause the liquid to be discharged from the nozzle,
wherein the piezoelectric actuator has a thin-film piezoelectric element,
under a condition that a Helmholtz natural frequency of the pressure chamber is Fr (kHz) and a diameter of the nozzle is D (μm), a relationship
D<−0.0313×Fr+25.62 (provided that, 100 kHz≤Fr)
is satisfied, and a viscosity of the liquid discharged from the nozzle is not higher than 5 mPa s.
Inventors of the present application discovered that a pinch-off time, which is a time at which a tail of the liquid droplet discharged from the nozzle is cut (run out), depends on the diameter of the nozzle and the Helmholtz natural frequency of the pressure chamber. Moreover, the inventors of the present disclosure, by numerical calculation (computation), obtained a relationship of a limit driving frequency taking into consideration the pinch-off time, a volume of ink droplets, the nozzle diameter, and the Helmholtz natural frequency. According to the liquid discharging head of the present application, the Helmholtz natural frequency Fr (kHz) and the diameter of the nozzle D (μm) satisfy the relationship D<−0.0313×Fr+25.62 (provided that, 100 kHz≤Fr). Therefore, the liquid discharging head of the present application enables to increase the driving frequency, and to discharge a liquid droplet stably without having an effect of the tail of a liquid droplet discharged previously, while securing adequately the volume of liquid droplets discharged from the nozzle.
An embodiment of the present disclosure will be described below while referring to
(Schematic Configuration of Printer)
As depicted in
The carriage 2 is supported by the two guide rails 3a and 3b extended in a scanning direction (leftward-rightward direction in
Inks of four colors, black, yellow, cyan, and magenta are supplied to the ink-jet head 1 from the ink tank 6 via tubes not depicted in the diagram. A lower surface of the ink-jet head 1 is a nozzle surface 11y (refer to
The plurality of nozzles 21 forms four nozzle rows 21a arranged side-by-side in the scanning direction. Each nozzle row 21a includes the plurality of nozzles 21 lined up along the conveying direction. The inks of black, yellow, cyan, and magenta are discharged in order from the nozzle row 21 located on the extreme right of the scanning direction in
The platen 4 is arranged face-to-face to the nozzle surface 11y of the ink-jet head 1 (refer to
The controller 7 includes a ROM (Read Only Memory), a RAM (Random Access Memory), and an ASIC (Application Specific Integrated Circuit) which includes various control circuits. The ASIC of the controller 7 executes various processing related to an operation of the printer 100. For instance, in a print processing, an ink discharge operation and a transportation operation are carried out alternately. The ink discharge operation is an operation of making discharge an ink while moving the ink-jet head 1 together with the carriage 2 in the scanning direction. The transportation operation is an operation of transporting the recording paper P by a predetermined amount in the conveying direction by the transporting rollers 5a and 5b.
<Ink-Jet Head 1>
Next, a configuration in detail of the ink-jet head 1 will be described below while further referring to
The channel member 11, as depicted in
As depicted in
As depicted in
Each individual channel 20, as depicted in
As depicted in
The connecting channel 23 connects the nozzle 21 and the pressure chamber 22 to one another. The connecting channel 23 is constituted by a through hole made in each of the plate 11b and the plate 11c. The communicating hole 24 connects the manifold 30 and the pressure chamber 22 to one another. The communicating hole 24 is constituted by a through hole made in the plate 11b.
The ink supplied from the manifold 30 to the individual channel 20 inflows into the pressure chamber 22 through the communicating hole 24, and upon moving substantially horizontally inside the pressure chamber 22, inflows into the connecting channel 23. The ink inflowed into the connecting channel 23 moves downward and is discharged from the nozzle 21.
<Piezoelectric Actuator 12>
As the piezoelectric actuator 12, a thin-film piezoelectric element is adopted. As depicted in
The plurality of piezoelectric elements 12x is constituted by forming a plurality of thin films one by one including a film which becomes a common electrode 12b, a film which becomes a piezoelectric layer 12c, and a film which becomes an individual electrode 12d, on the upper surface of the vibration plate 12a.
On the upper surface of the vibration plate 12a, the common electrode 12b and the piezoelectric layer 12c are formed spreading over the plurality of pressure chambers 22. The piezoelectric layer 12c, for instance, is formed of a piezoelectric material having lead zirconate titanate (PZT) as a main constituent, which is a mixed crystal of lead titanate and lead zirconate. The piezoelectric layer 12c may be formed of a lead-free piezoelectric material which does not contain lead. It is possible to form the piezoelectric layer 12c by a film-forming method such as sol-gel method and sputtering method. The plurality of individual electrodes 12d corresponding to the plurality of pressure chambers 22 respectively is formed on the upper surface of the piezoelectric layer 12c.
In the configuration heretofore, one piezoelectric element 12x corresponding to one pressure chamber 22 is constituted by a portion of the common electrode 12b facing the corresponding pressure chamber 22, a portion of the piezoelectric layer 12c facing the corresponding pressure chamber 22, and one individual electrode 12d facing the corresponding pressure chamber 22.
The common electrode 12b and the plurality of individual electrodes 12d are connected to a driver IC which is not depicted in the diagram via a wiring member not depicted in the diagram. The driver IC maintains an electric potential of the common electrode 12b to a ground potential. Moreover, the driver IC supplies the driving signal to the individual electrode 12d. Accordingly, an electric potential of the individual electrode 12d varies between a predetermined potential and the ground potential. Note that, the driving signal to be supplied to the individual electrode 12d is generated in the ASIC of the controller 7 and is transmitted to the driver IC. As it will be mentioned later in detail, in the present embodiment, the driving signal is a rectangular wave of a pulling ejection. Accordingly, a portion of the vibration plate 12a and the piezoelectric element 12x sandwiched between the common electrode 12b and the individual electrode 12d is deformed to be convex (to be projected) toward the pressure chamber 22.
Here, a drive procedure which is a so-called pulling ejection of the piezoelectric element 12x in the present embodiment will be described below. Firstly, an electric potential of the individual electrode 12d is to be set to a driving potential in advance. Then, whenever there is a discharge request, an electric potential of the individual electrode 12d is set to the ground potential same as that of the common electrode 12b, and thereafter, the electric potential of the individual electrode 12d is again set to the driving potential at a predetermined timing. Accordingly, at a timing at which the electric potential of the individual electrode 12 becomes the ground potential, the piezoelectric layer 12c returns to an original shape, and a volume of the pressure chamber 22 increases as compared to that at an initial state (a state in which the electric potential of the individual electrode 12d and the electric potential of the common electrode 12b differs). At this time, an inside of the pressure chamber 22 is negatively pressurized, and the ink is sucked into the pressure chamber 22 from the manifold 30. Thereafter, at a timing at which the electric potential of the individual electrode 12d is again set to the driving potential, the piezoelectric layer 12c is deformed to be convex (projected) toward the pressure chamber 22. At this time, the volume of the pressure chamber 22 decreases and the inside of the pressure chamber 22 is positively pressurized, thereby leading to a rise in pressure on the ink, and ink droplets are discharged from the nozzle 21. In other words, for making the ink droplets discharge, a driving signal which includes a pulse that sets the driving potential to a basis (standard) is supplied to the individual electrode 12d.
As depicted in
Here, as depicted in
In
For the main liquid droplet 91 of the second ink droplet 90 discharged subsequently not to be attached to the tail 92 of the first ink droplet 90, it is necessary to set the timing of raising the pressure on the ink by positively pressurizing the inside of the pressure chamber 22 for discharging the second ink droplet 90 to be later than the pinch-off time of the first ink droplet 90. Therefore, the pulse for discharging the second ink droplet 90 at the earliest is a pulse which changes the electric potential from the ground potential to the driving potential at the pinch-off time (22.5 μs) of the first ink droplet 90 as depicted by broken lines in
The inventors of the present application, by numerical calculation, discovered that the pinch-off-time depends on the diameter D of the nozzle 21 (refer to
Moreover, from the result, a relationship of the limit driving frequency taking into consideration the pinch-off-time, the volume of the ink droplet, and diameter D of the nozzle, and the Helmholtz natural frequency Fr was achieved. The calculation was carried out on the basis of the following premise.
The result of calculation is depicted in
From a graph of
Moreover, from the result of the numerical calculation, it is preferable that the Helmholtz natural frequency Fr is in a range of 110 kHz to 340 kHz. Furthermore, it is preferable that the volume of the ink droplet is in a range of 1.0 pl to 4.5 pl.
As described heretofore, the ink-jet head 1 of the abovementioned embodiment includes the channel member 11 and the piezoelectric actuator 12. The channel member 11 has the plurality of individual channels 20, and each individual channel 20 has the pressure chamber communicating with the nozzle 21. The piezoelectric actuator 12 causes the change of pressure on the ink in the pressure chamber 22 of each individual channel 20, and makes the ink discharge from the nozzle 21. The piezoelectric actuator 12 has the piezoelectric element 12x which is a thin-film piezoelectric element. The ink-jet head 1, when the Helmholtz natural frequency of the pressure chamber 22 is let to be Fr (kHz) and the diameter of the nozzle is let to be D (μm), satisfies the relationship D<−0.0313×Fr+25.62 (provided that 100 kHz<Fr). Moreover, the viscosity of the ink discharged is not higher than 5 mPa·s.
The inventors of the present application discovered that the pinch-off-time which is the time in which the rear end of the tail 92 of the ink droplet 90 discharged from the nozzle 21 separates from the meniscus 95 depends on the nozzle diameter D and the Helmholtz natural frequency Fr. Moreover, the inventors of the present application, by the numerical calculation, achieved the relationship of the limit driving frequency taking into consideration the pinch-off-time, the volume of the ink droplet, the nozzle diameter D, and the Helmholtz natural frequency Fr (refer to
Moreover, in the ink-jet head 1 of the abovementioned embodiment, the ink discharged from the nozzle 21 has the viscosity of approximately 4 mPa·s and the surface tension 34 mN/m. This is a value which is normal for an aqueous ink. Accordingly, stable discharge is all the more possible while increasing the driving frequency.
Furthermore, in the ink-jet head of the abovementioned embodiment, the nozzle diameter D is in the range of 14 μm to 22 μm. Accordingly, the stable discharge is all the more possible while increasing the driving frequency.
Additionally, in the ink-jet head 1 of the abovementioned embodiment, it is preferable that the Helmholtz natural frequency Fr of each individual channel 20 is in a range of 110 kHz to 340 kHz. Accordingly, the stable discharge is all the more possible while increasing the driving frequency.
Furthermore, in the ink-jet head 1 of the abovementioned embodiment, it is preferable that the volume of the ink droplet discharged from the nozzle is in a range of 1.0 pl to 4.5 pl. Accordingly, the stable discharge is all the more possible while increasing the driving frequency.
Moreover, although the embodiment of the present disclosure has been described above by referring to the accompanying diagrams, specific configuration should not be construed as being limited by the embodiment described above. The scope of the present disclosure is indicated not by the abovementioned description of the embodiments but by a scope (by terms) of the patent claims, and further includes all modifications within the scope and meaning equivalent to the scope (the terms) of the claims.
In the abovementioned embodiment, although a case in which the ink discharged from the nozzle 21 has the viscosity of approximately 4 mPa·s and the surface tension of approximately 34 mN/m that are normal values for an aqueous ink has been described, it is not restricted to this case. The viscosity of the ink is to be not higher than 5 mPa·s. For improving the driving frequency and the discharge stability of ink droplets, it is preferable that the viscosity of the ink is in a range of 3 mP·s to 5 mP·s, and the surface tension of the ink is in a range of 30 mN/m to 35 mN/m.
Moreover, in the abovementioned embodiment, although a case in which the nozzle diameter D is in the range of 14 μm to 22 μm has been described, a size of the nozzle diameter D is not restricted to this range.
Furthermore, in the abovementioned embodiment, although a case in which the Helmholtz natural frequency Fr of the individual channel 20 is in the range of 110 kHz to 340 kHz has been described, the Helmholtz natural frequency is not restricted to this range. The Helmholtz natural frequency is to be not lower than 100 kHz.
Moreover, in the abovementioned embodiment, although a case in which the volume of the ink droplet discharged from the nozzle is in the range of 1.0 pl to 4.5 pl has been described, the volume of the ink droplet is not restricted to this range.
In addition, in the abovementioned embodiment, although a case in which the driving signal applied to the piezoelectric actuator 12 has a pulling-ejection waveform has been described, the driving signal applied to the piezoelectric actuator 12 may have a pushing-ejection waveform.
Furthermore, in the abovementioned embodiment, although a case in which the pulse width AL of the driving signal applied to the piezoelectric actuator 12 is ½Fr (Fr denotes the Helmholtz natural frequency) has been described, the pulse width AL is not restricted to the abovementioned pulse width. In other words, for instance, the pulse width AL of the driving signal may be of a size (magnitude) at which the speed (velocity) of the ink droplet discharged from the nozzle 21 becomes the maximum.
The recording mode of the printer 100 is not restricted to the serial mode, and may be a line mode in which the printer is long in a direction of width of the recording paper P. and the ink is discharged from nozzles of a head having a fixed position.
The liquid to be discharged from the nozzle 21 is not restricted to ink, and may be an arbitrary liquid (such as a process liquid which causes agglomeration or precipitation of a component in an ink). Moreover, a target of discharge is not restricted to the recording paper, and may be a cloth, a substrate etc.
The present disclosure is not restricted to a printer, and is also applicable to a facsimile, a copy machine, and a multi-function device. Moreover, the present disclosure is also applicable to a liquid discharge apparatus which is used for an application other than recording an image (such as a liquid discharge apparatus which forms an electroconductive pattern by discharging an electroconductive liquid on to a substrate).
Number | Date | Country | Kind |
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2021-058234 | Mar 2021 | JP | national |