This application claims priority from Japanese Patent Application No. 2019-105534, filed on Jun. 5, 2019, the entire subject matters of which are incorporated herein by reference.
An aspect of the present disclosure is related to a liquid discharging head having a plurality of individual flow paths and at least one common flow path.
A liquid jet head having a plurality of individual flow paths and a manifold (“common flow path”) is known. Each of the individual flow paths may have a nozzle opening (“nozzle”), a pressure generating chamber (“pressure chamber”), and a nozzle communication path (“connecting flow path”). The common flow path and the individual flow paths may communicate. The liquid jet head may include a communication plate, in which through holes to constitute the connecting flow paths and a through hole to constitute the manifold are formed. At positions below the communication plate, a nozzle plate and a sealer sheet may be arranged. The nozzle plate may be arranged to face the connecting flow paths, and the sealer sheet may be arranged to face the manifold.
If potential resistance producible in the common flow path is high, in particular, if the liquid to be discharged is viscous, the liquid may not be delivered sufficiently from the common flow path to the individual flow paths. In order to lower the potential resistance in the common flow path, the communication plate having the through hole that constitutes the common flow path may be thickened so that a cross-sectional area of the common flow path may be enlarged. However, thickening the communication plate may increase a length of the connecting flow paths at the same time. With the lengthened connecting flow paths, a propagation cycle of pressure waves of the liquid to be transmitted from the pressure chambers to the nozzles may be lengthened, which may lengthen a cycle for recording an image, and as a result, a recording speed may be lowered.
The present disclosure is advantageous in that a liquid discharging head, in which a length of each flow path from a pressure chamber to a nozzle may be restrained from increasing, while potential resistance in a common flow path may be reduced, is provided.
According to an aspect of the present disclosure, a liquid discharging head, having a plurality of individual flow paths, a common flow path, a first member, and a second member, is provided. Each of the individual flow paths includes a nozzle, a pressure chamber, and a connecting flow path arranged between the nozzle and the pressure chamber. The connecting flow path connects the nozzle with the pressure chamber. In the first member, a plurality of first holes each constituting the connecting flow path and a second hole constituting the common flow path are formed. The second member is arranged at a side of the connecting flow path opposite to the pressure chamber in an aligning direction, in which the nozzle, the connecting flow path, and the pressure chamber align with one another. The second member has a third hole that constitutes the common flow path but does not constitute the connecting flow path.
According to another aspect of the present disclosure, a liquid discharging head, having a first plate, a second plate, a third plate, and a fourth plate, is provided. The first plate has through holes, each of which constitutes a pressure chamber. The second plate has through holes, each of which constitutes a nozzle. The third plate is arranged between the first plate and the second plate. The third plate has through holes, each of which constitutes a connecting flow path that connects the pressure chamber with the nozzle, and a through hole constituting a common flow path. The fourth plate is arranged on a side of the third plate opposite to the second plate in an aligning direction, in which the first plate, the second plate, and the third plate align with one another. The fourth plate does not have a through hole to constitute the connecting flow path but has a through hole that constitutes the common flow path.
According to still another aspect of the present disclosure, a liquid discharging head, having a first plate, a second plate, and a third plate, is provided. The first plate has through holes, each of which constitutes a pressure chamber. The second plate has through holes, each of which constitutes a nozzle. The third plate is arranged between the first plate and the second plate. The third plate has through holes, each of which constitutes a connecting flow path that connects the pressure chamber with the nozzle, and a through hole constituting a common flow path. The second plate has a through hole constituting the common flow path.
With reference to
The printer 100 includes a head unit 1x, a platen 3, a conveyer 4, and a controller 5. The head unit 1x may include four (4) heads 1.
A sheet 9 may be set on top of an upper surface of the platen 3.
The conveyer 4 includes two (2) roller pairs 4a, 4b, which are arranged on one side and the other side of the platen 3 in a conveying direction. As a conveyer motor (not shown) operates under control of the controller 5, the roller pairs 4a, 4b may rotate so that the sheet 9 nipped between rollers in at least one of the roller pairs 4a, 4b may be conveyed in the conveying direction.
The head unit 1x is a line-printing inkjet head extending longitudinally in a sheet-width direction, which intersects orthogonally to the conveying direction and to a vertical direction. The head unit 1x may discharge ink at the sheet 9 through nozzles 21 (see
The controller 5 includes a Read Only Memory (ROM), a Random Access Memory (RAM), and an Application Specific Integrated Circuit (ASIC). The ASIC may execute processes including a recording process in accordance with programs that are stored in the ROM. In the recording process, the controller 5 may control a driver IC 19 (see
Next, with reference to
The head 1 includes, as shown in
The flow path board 11 includes a reservoir member 11a, six (6) pieces of plates 11b-11g, and two (2) damper sheets 11h.
The plates 11b-11g are layered in the vertical direction and are adhered to one another. A width of a topmost plate 11b among the six plates 11b-11g is smaller than a width of the plate 11c, which is second from the top. The reservoir member 11a, which may be, for example, made of resin and formed in mold injection, is adhered to an upper face of the plate 11c, in areas where no plate 11b is adhered. The damper sheets 11h are interposed between the plate 11f and the plate 11g.
The palates 11b-11g may be made of, for example, resin such as liquid crystal polymer (LCP) or metal such as stainless steel (SUS). The damper sheets 11h may be made of, for example, resin such as polyphenylene sulfide (PPS) or metal such as stainless steel (SUS).
In the reservoir member 11a, upstream portions of two (2) common flow paths 30A, 30B are formed. In the plates 11b-11f,through holes that constitute flow paths including downstream portions of the common flow paths 30A, 30B and a plurality of individual flow paths 20 are formed.
The plurality of individual flow paths 20 are, as shown in
The common flow paths 30A, 30B longitudinally extend in the first direction and align side-by-side in the third direction.
The common flow paths 30A, 30B communicate with a subsidiary tank (not shown). The subsidiary tank communicates with a main tank (not shown) and stores ink supplied from the main tank. The ink in the subsidiary tank may be conveyed by a pump (not shown) being operated under the control of the controller 5 to flow into the common flow paths 30A, 30B. The ink entering the common flow path 30A may flow from one end to the other end of the common flow path 30A in the first direction and may be supplied to the individual flow paths 20 in the first individual flow path group 20A. The ink entering the common flow path 30B may flow from one end to the other end of the common flow path 30B in the first direction and may be supplied to the individual flow paths 20 in the second individual flow path group 20B.
Each of the individual flow paths 20 includes, as shown in
Each nozzle 21 is, as shown in
Each pressure chamber 22 is, as shown in
The pressure chamber 22 is formed substantially in a rectangular shape, extending longer in the third direction, on a plane that spreads in parallel with the first direction and the third direction, in other words, on a plane intersecting orthogonally to the second direction. The pressure chamber 22 communicates with one of the common flow path 30A and the common flow path 30B through the inflow path 24 at one end thereof in the third direction and with the connecting flow path 23 at the other end thereof in the third direction.
The connecting flow path 23 is formed of, as shown in
The inflow path 24 is, as shown in
The inflow path 24 has a width, i.e., a length in the first direction, smaller than a width of the pressure chamber 22 and may function as a funnel.
As shown in
The connecting flow paths 23 and the nozzles 21 belonging to the first individual flow path group 20A are located sideward with respect to the common flow path 30A toward a first side (see
The actuator board 12 includes, as shown in
The vibration board 12a and the common electrode 12b are arranged on an upper face of the plate 11b to cover all of the pressure chambers 22 formed in the plate 11b. Meanwhile, the piezoelectric devices 12c and the individual electrodes 12d are each provided to each one of the pressure chambers 22. In other words, the piezoelectric devices 12c, the individual electrodes 12d, and the pressure chambers 22 are in one-to-one correspondence mutually. The piezoelectric devices 12c and the individual electrodes 12d are arranged to overlap the corresponding pressure chambers 22 in the third direction.
The actuator board 12 further includes an insulation sheet 12i and a plurality of individual wires 12e.
The insulation sheet 12i may be made of, for example, silicon dioxide (SiO2) and covers a part of an upper face of the common electrode 12d where no piezoelectric device 12c is arranged, sideward faces of the piezoelectric devices 12c, and upper faces of the individual electrodes 12d. Through holes are formed in the insulation sheet 12i at positions coincident with the individual electrodes 12d in the second direction.
The individual wires 12e are arranged on the insulation sheet 12i with downward ends thereof being inserted in the through holes formed in the insulation sheet 12i so that the downward ends of the individual wires 12e contact the corresponding individual electrodes 12d. Thus, the individual wires 12e are each electrically connected with one of the individual electrodes 12d. The individual wires 12e extend in the third direction to a center of the actuator board 12 in the third direction.
To an upper face of the actuator board 12, at a position coincident with the center of the actuator board 12 in the third direction, arranged is one end of the wiring board 18. The other end of the wiring board 18 is connected to the controller 5. Between the one end and the other end of the wiring board 18, mounted is the driver IC 19.
The wiring board 18 may include, for example, Chip On Film (COF) and extends in the first direction on the upper face of the actuator board 12 (see
The driver IC 19 is electrically connected with each of the individual electrodes 12d through the individual wires 18e and with the common electrode 12b through the common wire. The driver IC 19 may maintain potential in the common electrode 12b at a ground potential and, on the other hand, change potentials in the individual electrodes 12d. In particular, the driver IC 19 may generate driving signals based on controlling signals from the controller 5 and apply the generated driving signals to the individual electrodes 12d individually. Thereby, the potentials in the individual electrodes 12d may individually change between a predetermined driving potential and the ground potential. As the potential in the individual electrode 12d changes, a part of the vibration board 12a and the piezoelectric device 12c interposed between the individual electrode 12d having the changed potential and the pressure chamber 22, i.e., the actuator 12x, may deform to dent into the pressure chamber 22, and a capacity of the pressure chamber 22 changes so that the ink in the pressure chamber 22 may be pressurized and discharged through the nozzle 21.
As the ink is discharged through the nozzles 21, ink to refill the pressure chambers 22 may be supplied to the individual flow paths 20 through common flow paths 30A, 30B. In particular, as shown in
The protector board 13 is adhered to an upper face of the actuator board 12. The protector board 13 includes two (2) raised portions 13x and a through hole 13y.
The raised portions 13x extend longitudinally in the first direction. In one of the raised portions 13x, the actuators 12x corresponding to the first individual flow path group 20A are accommodated. In the other of the raised portions 13x, the actuators 12x corresponding to the second individual flow path group 20B are accommodated.
The through hole 13y extends in the first direction at a center of the protector board 13 in the third direction. Meanwhile, in the reservoir member 11a arranged on an upper face of the protector board 13, at a position to coincide with the through hole 13y in the second direction, formed is a through hole 11ay. The wiring board 18 extends in the second direction in the through hole 13y and the through hole 11ay.
Next, with reference to
The plate 11d is, as shown in
As shown in
The plates 11e, 11f are, as shown in
In the plate 11f, as shown in
The through holes 11fy, as shown in
The through holes 11fy are each marginally larger than the corresponding through holes 11dy in the first direction and in the third direction (see
A distance D1 between an edge of the through hole 11fy and an edge of the through hole 11dy, in a range that overlaps the pressure chamber 22 in the second direction, is greater than a distance D2 between the edge of the through hole 11fy and the nozzle 21. For example, the distance D1 may be 400-500 μm and the distance D2 may be 300-400 μm.
The plate 11e is arranged on a downward face of the plate 11d at a center of the plate 11d in the first direction and the third direction and is accommodated in the through hole 11fx. The plate 11e is marginally smaller than the through hole 11fx in a plan view on a plane parallel to the first direction and to the third direction, i.e., on a plane orthogonal to the second direction.
A thickness, or a length in the second direction, of the plate 11f is greater than a thickness, or a length in the second direction, of the plate 11e. For example, the thickness of the plate 11f may be 100-200 μm, and the thickness of the plate 11e may be 75 μm.
The two (2) damper sheets 11h are each arranged on a lower side of the plate 11f and adhered to a downward face of the plate 11f at peripheral edges of the through holes 11fy to close the through holes 11fy. A thickness, or a length in the second direction, of each damper sheet 11h may be, for example, 20 μm or thinner. The damper sheets 11h may attenuate pressure fluctuation of the ink in the common flow paths 30A, 30B.
The plate 11g is located on a lower side of the plate 11f across the damper sheets 11h. The plate 11g is arranged to interpose peripheral edges of the damper sheets 11h between the plate 11g and the plate 11f in the second direction. In other words, the plate 11g is arranged on a side of the plate 11f opposite to the plate 11d in the second direction.
The plate 11g may be made of the same material as the plate 11f. For example, the plate 11g may be made of resin such as LCP being low-expansive resin or metal such as SUS.
Meanwhile, it may be preferable that the plate 11f is made of a material which is rigid and difficult to crack in order to resist the pressure that may be applied to the plate 11f when the plate 11f is adhered to the plate 11d. Moreover, in order to achieve and maintain adherence between the plate 11f and the plate 11d preferably, it is desirable that a difference between linear expansion coefficients of the plate 11f and the plate 11d is smaller.
In a manufacturing procedure of the flow path board 11, for example, a first part, which excludes the plates 11f, 11g and the damper sheets 11h, and a second part, which includes the plates 11f, 11g interposing the damper sheets 11h there-between, may be assembled separately. Thereafter, the second part may be adhered to the first part: in particular, an upper face of the plate 11f in the second part may be adhered to a lower face of the plate 11d in the first part. In this procedure, compared to, for example, a manufacturing procedure; in which the plate 11f is adhered to the lower face of the plate 11d, thereafter the damper sheets 11h are attached to the lower face of the plate 11f, and further the plate 11g is adhered to the lower face of the plate 11f with the damper sheets 11h interposed between the plate 11f and the plate 11g, a number of adhering operations may be reduced. While the plate 11d may bear the adhering pressure each time the plates 11f, 11g, and the damper sheets 11h are adhered thereto either directly or indirectly, by reducing the number of adhering operations, the plate 11d may be restrained from being damaged. Moreover, while the plate 11f has the through holes 11fx, 11fy, and the plate 11g has the through holes to coincide with the through holes 11fx, 11fy, adhesive areas in the plate 11f, 11g may be reduced; therefore, the adhering pressure may be applied to the reduced adhesive areas concentratively. In this regard, with the reduced number of adhering operations, the plates 11f, 11g may also be restrained from being damaged.
As has been described, while the plate 11d is formed to have the through holes 11dx that constitute the connecting flow paths 23 and the through holes 11dy that constitute the common flow paths 30A, B, at the position on the lower side of the plate 11d, arranged is the plate 11f, in which the through holes 11fy that constitute the common flow paths 30A, 30B but do not constitute the connecting flow paths 23 are formed (see
The damper sheets 11h are arranged on the lower side of the plate 11f to close the through holes 11fy (see
The edges of each through holes 11fy are located on the outer sides with respect to the edges of the through holes 11dy (see
The edges of the through holes 11fy encompass the outlines of the through holes 11dy entirely in a plan view (see
The through hole 11fy has the similar shape, e.g., rectangular shape, to the through hole 11dy (see
The distance D1 between the edge of the through hole 11fy and the edge of the through hole 11dy, in the range that overlaps the pressure chamber 22 in the second direction, is greater than the distance D2 between the edge of the through hole 11fy and the nozzle 21 (see
The plate 11g is arranged to interpose the peripheral edges of the damper sheets 11h between the plate 11g and the plate 11f in the second direction (see
The plate 11g may be made of the same material as the plate 11f. In this arrangement, the manufacturer may administer the material more easily, and as a result, a manufacturing cost may be lowered.
The plate 11g may have the same size and shape as the plate 11f. In this arrangement, the plate 11g and the plate 11f may not be formed in different patterns but may be manufactured simply in the same pattern.
The thickness of the plate 11f is greater than the thickness of the plate 11e (see
The plate 11f further includes the bars 11fz,which divide the through hole 11y into smaller zones (see
Next, with reference to
While in the first embodiment (see
While the plate 11f has a first wall 211 to define the through hole 11fy, the plate 211g has a second wall 212, which overlaps a part of the first wall 211 in the second direction. A width W1, which is a dimension of the first wall 211 in the third direction, is greater than a width W2, which is a dimension of the second wall 212 in the third direction. The width W1 may be, for example, 100-150 μm, and the width W2 may be, for example, 50-100 μm.
According to this arrangement, although the arrangement of the plate 212g may be different from the plate 11g, the benefits achievable by the head 1 in the first embodiment may be similarly achievable through the head 201 as long as the other conditions in the second embodiment are satisfied similarly to the first embodiment.
Moreover, in the second embodiment, the width W1 of the first wall 211 is greater than the width W2 of the second wall 212. While the plate 211g is being adhered to the plate 11f, the plate 211g may be displaced to some extent in the third direction. In this regard, even if the plate 211g is displaced in the third direction, the difference between the width W1 and the width W2 may absorb the displacement, and the second wall 212 may be stably adhered to the first wall 211.
Next, with reference to
While in the first embodiment (see
In the third embodiment, a flow path board 311 includes the reservoir member 11a, five (5) pieces of plates 11b-11d, 311e, 311g, and two (2) damper sheets 11h.
While in the first embodiment the edges of the through holes 11fy are located on the outer sides of the edges of the through holes 11dy (see
According to this arrangement, although the arrangement of the plate 311e may be different from the plate 11f, the benefits achievable by the head 1 in the first embodiment may be similarly achievable through the head 301 as long as the other conditions in the third embodiment are satisfied similarly to the first embodiment.
Moreover, the head 301 in the third embodiment has the plate 311e being the nozzle plate. Therefore, a manufacturer manages may not necessarily prepare another member separately from the nozzle plate. In other words, a quantity of parts may be reduced, and the head 301 may be produced more easily.
Although examples of carrying out the invention have been described, those skilled in the art will appreciate that there are numerous variations and permutations of the liquid discharging head that fall within the spirit and scope of the invention as set forth in the appended claims. It is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or act described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
For example, materials for the plates 11d, 11f, 11g, 211g, 311g may not necessarily be limited to those mentioned above. The plates 11g, 211g, 311g may be made of a material different from the plate 11f.
For another example, the plate 11f may not necessarily have the bars 11fz.
For another example, the through holes 11dx, 11dy, 11fy, 311ey may not necessarily be through holes that are formed through the plates 11d, 11d, 11f, 311e, respectively, but may be downward dents with bottoms. Moreover, the shapes of the through holes 11fy, 311ey may not necessarily be similar to the shape of the through hole 11dy.
For another example, the edges of the through hole 11fy may not necessarily encompass the outlines of the through hole 11dy entirely, but the edges of the through hole 11fy may be located on the outer sides of the edges of the through hole 11dy.
For another example, in the first embodiment, the distance D1 may be smaller than or equal to the distance D2 (see
For another example, the thickness of the plate 11f may be smaller than or equal to the thickness of the plate 11e (see
For another example, a quantity of the common flow paths may not necessarily be limited to two (2) but may be one (1), three (3), or more.
For another example, the damper sheets may be omitted from the common flow paths. For example, in the first embodiment, the damper sheets 11h and the plate 11g may be omitted, and a plate to close the through holes 11fy may be adhered to the lower face of the plate 11f.
For another example, the individual flow paths to communicate with the same common flow path may be arrayed alternately in zigzag along the first direction.
For another example, a quantity of nozzle(s), a quantity of the pressure chamber(s), and a quantity of the connecting flow path(s) in each individual flow path may not necessarily be limited to one (1) but may be two (2) or more.
For another example, the liquid discharging head may not necessarily be limited to the line-printing head but may be a serially discharging head that may discharge the liquid at a discharging target through a nozzle while the head moves in a scanning direction parallel to a width of the target.
For another example, the discharging target may not necessarily be limited to a sheet of paper but may be, for example, a piece of fabric or a board.
For another example, the liquid to be discharged through the nozzle(s) may not necessarily be limited to ink but may be any other liquid. For example, a processing agent to agglutinate or precipitate components in the ink may be discharged.
For another example, the head described in the present disclosure may be applicable not only to a printer but also to, for example, a facsimile machine, a copier, and a multifunction peripheral. Further, the heads described in the present disclosure may be applicable to a liquid discharging apparatus that may be usable in a purpose different from image recording, such as a liquid discharging apparatus to discharge electrically conductive liquid form a conductive pattern on a board.
Number | Date | Country | Kind |
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2019-105534 | Jun 2019 | JP | national |