The present application claims priority from Japanese Patent Application No. 2021-019166, filed on Feb. 9, 2021, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a liquid discharging head discharging liquid such as ink, etc.
There is a conventionally known liquid discharging head having first to third supply manifolds which are arranged side by side in a main scanning direction. In this liquid discharging head, a plurality of nozzles are communicated with each of the first to third manifolds, and the plurality of nozzles form two nozzle rows. Each of the two nozzle rows extends along a longitudinal direction of one of the first to third supply manifolds. One ends in the longitudinal direction of the first to third supply manifolds are connected to a supply hole, and the other ends in the longitudinal direction of the first to third supply manifolds are communicated with one another by a communicating channel, By providing such a communicating channel, an effect of mitigating of any concentration in pressure occurring in the vicinity of the other end of each of the supply manifolds and of suppressing any variation between discharge from a certain nozzle communicated with a location in the vicinity of the other end and discharge from another nozzle different from the certain nozzle.
However, a flow of liquid in the communicating channel is generated only by a difference in a flow amount of the liquid between the supply manifolds connected to the communicating channel. Accordingly, in the above-described configuration, in a case that the channel cross-sectional area of the communicating channel is too great, there is such a fear that only a weak flow might be generated and any air might remain in the communicating channel. On the other hand, in a case that the channel cross-sectional area of the communicating channel is too small, there is such a fear that there might be no escape for the pressure inside of the communicating channel and that the concentration in pressure in the vicinity of the other end of each of the supply manifolds might not be improved.
An object of the present disclosure is to provide a liquid discharging head configured to suppress any remaining of the air in the communicating channel connecting adjacent manifolds, and to suppress any concentration in the pressure.
According to an aspect of the present disclosure, there is provided a liquid discharging head including:
According to the present disclosure, as compared with a conventional aspect wherein the cross-sectional area of the communicating channel is constant regardless of the first number (number of the nozzle row in the one manifold) and the second number (number of the nozzle row in the other manifold), it is possible to cause an appropriate amount of the liquid to flow in the communicating channel. Specifically, in a case that the cross-sectional area of the communicating channel is too great, there is such a fear that only a weak flow might be generated and any air might remain in the communicating channel. On the other hand, in a case that the channel cross-sectional area of the communicating channel is too small, there is such a fear that there might be no escape for the pressure inside of the communicating channel and that the concentration in the pressure might not be improved. In the present disclosure, since the cross-sectional area of the communicating channel is made different depending on whether the first number and the second number are same or different, it is possible to cause an appropriate amount of the liquid to flow in the communicating channel and to suppress any remaining of the air, and to suppress the concentration in the pressure as well. Specifically, in the case that the first number and the second number are different, any difference in the flow amount is likely to occur between the one manifold and the other manifold, there is a little fear that the remaining of the air might occur in the communicating channel. However, since the concentration in the pressure occurs in a case that the cross-sectional area of the communicating channel is small, a communicating channel having a relatively large cross-sectional area is provided so as to suppress the concentration in the pressure. In contrast, in the case that the first number and the second number are same, although the concentration in the pressure is relatively less likely to occur, the fear of the remaining of air is great since the difference in the flow amount is less likely to occur. Accordingly, a communicating channel having a relatively small cross-sectional area is provided in view of forming a flow which is sufficient to exhaust or discharge the air in the communicating channel. Owing to the above-described configuration, it is possible to suppress any remaining of the air, and to suppress the concentration in the pressure as well.
According to the present disclosure, it is possible to provide a liquid discharging head capable of suppressing any remaining of the air in the communicating channel connecting adjacent manifolds, and suppressing any concentration in the pressure.
In the following, a liquid discharging head according to an embodiment of the present disclosure will be explained, with reference to the drawings. The liquid discharging head explained in the following is merely an embodiment of the present disclosure. Accordingly, the present disclosure is not limited to or restricted by the following embodiment; any addition, deletion and/or change are/is possible within the range not departing from the gist and spirit of the present disclosure.
As depicted in
The liquid discharging head 20 and the sub tank 18 are mounted on the carriage 16. The pair of guide rails 17 extend in a main scanning direction orthogonal to a conveying direction of the discharge medium W (sub scanning direction). The carriage 16 is supported by the pair of guide rails 17, and moves reciprocally in the main scanning direction along the pair of guide rails 17, With this, the liquid discharging head 20 moves reciprocally in the main scanning direction. The liquid discharging head 20 is connected to the storing tank 12 via a tube 12a.
The pair of conveying rollers 15 are arranged to be parallel to each other along the main scanning direction. In a case that a conveying motor (not depicted in the drawings) is driven, the pair of conveying rollers 15 rotates. With this, the discharge medium W on the platen is conveyed in the conveying direction.
An ink, as an example of the liquid, is stored in the storing tank 12. The storing tank 12 is connected to the liquid discharging head 20 via the tube 12a so as to supply the liquid to the liquid discharging head 20. Further, in a case that the liquid is the ink, the storing tank 12 is provided per a kind of the ink. The storing tank 12 is provided, for example, as four storing tanks 12, and black, yellow, cyan and magenta inks each as the liquid are stored in the four storing tanks 12, respectively. Note that the following explanation will be made regarding a case wherein the ink(s) is (are) used as the liquid.
Next, the cross-sectional configuration of the liquid discharging head 20 will be explained, with reference to
The channel forming body of the liquid discharging head 20 is a stacked body of a plurality of plates, and the volume changing part includes a vibration plate 55 and an actuator (piezoelectric element) 60.
The plurality of plates includes a nozzle plate 46, a spacer plate 47, a first channel plate 48, a second channel plate 49, a third channel plate 50, a fourth channel plate 51, a fifth channel plate 52, a sixth channel plate 53 and a seventh channel plate 54 which are stacked, in this order, from a lower side.
Each of the plurality of plates is formed with holes and grooves of various sizes. The holes and the grooves are combined within the channel forming body in which the respective plates are stacked, and the plurality of nozzles 21, a plurality of individual channels 64, and a supply manifold 22 are formed as the ink channel. Note that the supply manifold 22 and a supply manifold 122 which is to be described later on each correspond to a “manifold”.
The plurality of nozzles 21 are formed to penetrate through the nozzle plate 46 in a stacking direction. In the discharge surface 40a of the nozzle plate 46, the plurality of nozzles holes 21a which are forward ends, respectively, of the plurality of nozzles 21 are aligned in an aligning direction to form a nozzle row. Note that the aligning direction is a direction orthogonal to the stacking direction.
The supply manifold 22 supplies the ink to a pressure chamber 28 (to be described later on) to which a discharge pressure of the ink is applied. The supply manifold 22 extends in the aligning direction and is connected to an end of each of the plurality of individual channels 64. Namely, the supply manifold 22 functions as a common channel of the ink. The supply manifold 22 is formed by stacking, in the stacking direction, through holes each of which penetrates through one of the first to fourth channel plates 48 to 51 in the stacking direction and a recess which is recessed from a lower surface of the fifth channel plate 52.
The nozzle plate 46 is arranged at a location below the spacer plate 47. The spacer plate 47 is formed, for example, of stainless steel. The space plate 47 is recessed, for example, by half etching from a surface, of the spacer plate 47, on the side of the nozzle plate 46 in a thickness direction of the spacer plate 47 so that the spacer plate 47 has a recessed part 45 in which a thinned part forming a damper part 47a and a damper space 47b are formed. By such a configuration, the damper space 47b as a buffer space is formed between the supply manifold 22 and the nozzle plate 46.
Each of the plurality of individual channels 64 is connected to the supply manifold 22. Each of the plurality of individual channels 64 has an upstream end connected to the supply manifold 22 and a downstream end connected to a base end of one of the plurality of nozzles 21. Each of the plurality of individual channels 64 has a first communicating hole 25, a supply throttle channel 26 which is an individual throttle channel, a second communicating hole 27, a pressure chamber 28 and a descender 29; and these constituent elements are arranged in this order.
The first communicating hole 25 has a lower end connected to an upper end of the supply manifold 25, the first communicating hole 25 extends from the supply manifold 22 upward in the stacking direction, and penetrates through an upper part in the fifth channel plate 52.
An upstream end of the supply throttle channel 26 is connected to an upper end of the first communicating hole 25. The supply throttle channel 26 is formed, for example, by the half etching, and is constructed of a recess which is recessed from the lower surface of the sixth channel plate 53. Further, the second communicating hole 27 has an upstream end connected to a downstream end of the supply throttle channel 26, the second communicating hole 27 extends from the supply throttle channel 26 upward in the stacking direction, and is formed to penetrate through the sixth channel plate 53 in the stacking direction.
The pressure chamber 28 has an upstream end connected to a downstream end of the second communicating hole 27. The pressure chamber 28 is formed to penetrate through the seventh channel plate 54 in the stacking direction.
The descender 29 is formed to penetrate through the space plate 47, the first channel plate 48, the second channel plate 49, the third channel plate 50, the fourth channel plate 51, the fifth channel plate 52 and the sixth channel plate 53 in the stacking direction. The descender 29 has an upstream end connected to a downstream end of the pressure chamber 28 and a downstream end connected to the base end of each of the plurality of nozzles 21. Each of the plurality of nozzles 21 overlaps, for example, in the stacking direction with the descender 29, and is arranged at the center in the width direction of the descender 29.
The vibration plate 55 is stacked on the seventh channel plate 54, and covers an opening of an upper end of the pressure chamber 28. An insulating film 56 is formed on the vibration plate 55, and the actuator 60 is formed on the insulating film 56.
The actuator 60 includes a common electrode 61, a piezoelectric layer 62 and an individual electrode 63 which are stacked in this order. The common electrode 61 is formed on the insulating film 56 so as to cover an entire surface of the vibration plate 55. The piezoelectric layer 62 is formed on the common electrode 61 so as to cover the entire surface of the vibration plate 55. The individual electrode 63 is provided on the piezoelectric layer 62 with respect to each piece of the pressure chamber 28. One piece of the actuator 60 is constructed of one piece of the individual electrode 63, the common electrode 61 and a part (active part), of the piezoelectric layer 62, which is sandwiched 1w one piece of the individual electrode 63 and the common electrode 61.
The individual electrode 63 is electrically connected to the driver IC. The driver IC receives a control signal from a controller (not depicted in the drawings), generates a driving signal (voltage signal) and applies the generated driving signal to the individual electrode 63. With respect to this, the common electrode 61 is always maintained at the ground potential. In such a configuration, the active part of the piezoelectric layer 62 expands and contracts in a plane direction together with two electrodes 61 and 63, depending on the driving signal. Accompanying with this, the vibration plate 55 deforms in a direction increasing or decreasing the volume of the pressure chamber 28. With this, a discharge pressure for causing the ink to be discharged from the nozzle 21 is applied to the pressure chamber 28.
In a case that a pump (not depicted in the drawings) is driven in the liquid discharging head 20 as described above, the ink flows from the sub tank 18 into the supply manifold 22 via the supply hole 24 (
Next, an explanation will be given about the overall configuration of a liquid channel in the liquid discharging head 20, with reference to
A plurality of pieces of the supply manifold 22 are arranged at a location below the supply hole 24. In the present embodiment, for example, four supply manifolds 22a, 22b, 22c and 22d are arranged in this order in the width direction, as the plurality of manifolds 22. Each of the four supply manifolds 22a, 22b, 22c and 22d extends in the aligning direction. Adjacent supply manifolds 22, which are adjacent to each other, among the plurality of manifolds 22 are directly connected by a communicating channel 75. Specifically, the supply manifold 22a and the supply manifold 22b are directly connected by a communicating channel 75a. The supply manifold 22b and the supply manifold 22c are directly connected by a communicating channel 75b. the supply manifold 22c and the supply manifold 22d are directly connected by a communicating channel 75c. The details of the communicating channels 75a, 75b and 75c will be described later on. Note that the number of the supply manifold 22 is not limited to or restricted by 4 (four). The supply manifold 22a corresponds to a “first manifold”, the supply manifold 22b corresponds to a “second manifold”, the supply manifold 22c corresponds to a “third manifold”, and the supply manifold 22d corresponds to a “fourth manifold”.
Next, an explanation will be given about a plurality of manifold holes 70 communicating with the supply hole 24, and a partition wall 72 partitioning adjacent manifold holes 70 which are included in the plurality of manifold holes 70 and which are adjacent to each other, with reference to
As depicted in
The manifold holes 70a, 70b, 70c and 70d are arranged at a location below the supply hole 24. Each of the manifold holes 70a, 70b, 70c and 70d is communicated with the supply hole 24. With this, each of the supply manifolds 22a, 22b, 22c and 22d is communicated with the supply hole 24.
As depicted in
The supply manifolds 22a, 22b, 22c and 22d are communicated with one another in a common space 71 defined at a location below the respective partition walls 72. A downstream end of the common space 71 is located at the downstream of one end and the other end of the respective partition walls 72.
Next, the communicating channel 75 communicating the adjacent supply manifolds 22 to each other will be explained, with reference to
In
Here, there is provided the communicating channel 75 directly connecting the manifolds 22, which are adjacent to each other in the width direction, to each other. With this, one and the other of the adjacent supply manifolds 22 are directly communicated with each other by the communicating channel 75.
Specifically, the supply manifold 22a and the supply manifold 22b are connected to each other by the communicating channel 75a. With this, the supply manifold 22a and the supply manifold 22b are communicated with each other by the communicating channel 75a. Further, the supply manifold 22b and the supply manifold 22c are connected to each other by the communicating channel 75b. With this, the supply manifold 22b and the supply manifold 22c are communicated with each other by the communicating channel 75b. Furthermore, the supply manifold 22c and the supply manifold 22d are connected to each other by the communicating channel 75c. With this, the supply manifold 22c and the supply manifold 22d are communicated with each other by the communicating channel 75c.
In the configuration as described above, a channel cross-sectional area of the communicating channel 75 is different between a case that a first number which is a number of the nozzle row NR associated with one supply manifold 22 of the adjacent supply manifolds 22 which are adjacent to each other in the width direction and a second number which is a number of the nozzle row NR associated with the other supply manifold 22 of the adjacent supply manifolds 22 are same, and another case that the first number and the second number are different. In the present embodiment, in the case that the first number and the second number are different, the channel cross-sectional area of the communicating channel 75 is great, as compared with another case that the first number and the second number are same.
Specifically, in
In the present embodiment, a channel resistance in the communicating channel 75 in the case that the first number and the second number are same, specifically, a channel resistance in the communicating channel 75b in
Here, the present embodiment has the following configuration in order to make the width of the communicating channel 75 to great as much as possible under the premise that the communicating channel 75 and the descenders 29 do not overlap with each other in the up-down direction or vertically. Namely, in the case that the first number and the second number are different, a spacing distance between the communicating channel 75 and a descender 29 which is included in the plurality of descenders 29 and which is located closest to the communicating channel 75 is not more than a spacing distance between adjacent descenders 29 which are included in the plurality of descenders 29 and which are adjacent to each other. Specifically, for example in
The communicating channel 75 as explained above can be formed in the following manner. As depicted in
Next, an explanation will be given about the positional relationship between the communicating channel 75 and the supply throttle channel 26 in the present embodiment, with reference to
As depicted in
As explained above, according to the liquid discharging head 20 of the present embodiment, it is possible to cause an appropriate amount of the liquid to flow in the communicating channel, as compared with the conventional aspect wherein the cross-sectional area of the communicating channel is constant regardless of the first number (number of the nozzle row NR associated with one of the adjacent supply manifolds 22) and the second number (number of the nozzle row NR associated with the other of the adjacent supply manifolds 22). Specifically, in a case that the cross-sectional area of the communicating channel 75 is too great, only a weak flow is generated and any air remains in the communicating channel 75. On the other hand, in a case that the channel cross-sectional area of the communicating channel 75 is too small, there is such a fear that there might be no escape for the pressure inside of the communicating channel 75 and that the concentration in the pressure might not be improved. In the present disclosure, since the cross-sectional area of the communicating channel 75 is made different depending on whether the first number and the second number are same or different, it is possible to cause an appropriate amount of the liquid to flow in the communicating channel 75 to thereby suppress any remaining of the air, and to suppress the concentration in the pressure. Specifically, in a case that the first number and the second number are different, any difference in the flow amount is likely to occur between the one and the other of the adjacent supply manifolds 22, there is a little fear that the remaining of the air might occur in the communicating channel 75. However, since the concentration in the pressure occurs in the case that the cross-sectional area of the communicating channel 75 is small, a communicating channel 75 having a relatively large cross-sectional area is provided so as to suppress the concentration in the pressure. In contrast, in the case that the first number and the second number are same, although the concentration in the pressure is relatively less likely to occur, the fear of the remaining of air is great since the difference in the flow amount is less likely to occur. Accordingly, a communicating channel 75 having a relatively small cross-sectional area is provided in view of forming a flow which is sufficient to exhaust or discharge the air in the communicating channel 75. Owing to the above-described configuration, it is possible to suppress any remaining of the air, and to suppress the concentration in the pressure.
Further, in the present embodiment, in the case that the first number and the second number are different, the channel-cross sectional area of the communicating channel 75 is great, as compared with the case that the first number and the second number are same. In the case that the first number and the second number are different, any difference in the flow amount is likely to occur between the one and the other of the adjacent supply manifolds 22, and thus there is little fear that the air might remain in the communicating channel 75. However, the concentration in the pressure occurs in the case that the cross-sectional area of the communicating channel 75 is small. Accordingly, by arranging the communicating channel 75 having a channel cross-sectional area which is greater than that in a case that the first number and the second number are same, it is possible to suppress the concentration in the pressure.
Furthermore, in the present embodiment, in the case that the first number and the second number are different, the spacing distance d1 between the communicating channel 75 and the descender 29 located closest to the communicating channel 75 is not more than the spacing distance d2 between the adjacent descenders 29. In this case, it is possible to make the width of the communicating channel 75 to be great to such an extent that the spacing distance d1 between the communicating channel 75 and the descender 29 which is located closest to the communicating channel 75 is not more than the spacing distance d2 between the adjacent descenders 29. With this, it is possible to further suppress the concentration in the pressure.
Moreover, in the present embodiment, the channel resistance in the communicating channel 75 in the case that the first number and the second number are same is in the range of 1000 kPa·s/ml to 2000 kPa·s/ml. With this, it is possible to further suppress the remaining of the air in the communicating channel 75.
Further, in the present embodiment, the channel resistance in the communicating channel 75 in the case that the first number and the second number are different is in the range of 100 kPa·s/ml to 300 kPa·s/ml. With this, it is possible to further suppress the concentration in the pressure in the communicating channel 75.
Furthermore, in the present embodiment, the communicating channel 75 is formed by performing the half etching for each of the two layer plates P1 and P2. Since a thick part can be left in each of the layers by the half etching, it is possible to obtain the structure stability.
Moreover, in the present embodiment, the upstream end 26b of the supply throttle channel 26 is positioned outside of the communicating channel 75. With this, is it possible to easily prevent the air inside the communicating channel 75 from entering into the supply throttle channel 26. This makes it possible to prevent any unsatisfactory discharge (ejection) due to the air.
Further, in the present embodiment, it is allowable that the upstream end 126b of the supply throttle channel 126 is arranged inside of the communicating channel 7. With this, it is possible to make the width of the communicating channel 75 to be great to such an extent that the upstream end 126b of the supply throttle channel 126 is arranged inside of into the communicating channel 75 so as to mitigate the concentration in the pressure in a case that the flow amount is increased. Further, it is possible to exhaust the air in the communicating channel 75 via the upstream end 126b.
Furthermore, in the present embodiment, the channel cross-sectional area of the communicating channel 75b connecting the supply manifold 22b and the supply manifold 22c is smaller than the channel cross-sectional area of the communicating channel 75a connecting the supply manifold 22a and the supply manifold 22b. Further, the channel cross-sectional area of the communicating channel 75b is smaller than the channel cross-sectional area of the communicating channel 75c connecting the supply manifold 22c and the supply manifold 22d. Regarding this point, in a case that the number of the nozzle row NR associated with the supply manifold 22b and the number of the nozzle row NR associated with the supply manifold 22c adjacent to the supply manifold 22b is same, it is possible to make the channel cross-sectional area of the communicating channel 75b to be smaller than that in the case that the first number and the second number are different, from the viewpoint of forming a flow sufficient for exhausting the air.
(Modification)
The present disclosure is not limited to or restricted by the above-described embodiment; a variety of kinds of modification is possible within a range not departing from the gist of the present disclosure. The modification is, for example, exemplified as follows.
In the above-described embodiment, the adjacent supply manifolds 22 are connected to each other by one piece of the communicating channel 75. The present disclosure, however, is not limited to this.
As depicted in
Furthermore, in
Moreover, in the above-described embodiment, the supply hole 24 is formed to have the square shape. The present disclosure, however, is not limited to this; it is allowable to form the supply hole 24 to have, for example, a circular shape.
Number | Date | Country | Kind |
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2021-019166 | Feb 2021 | JP | national |
Number | Name | Date | Kind |
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9233535 | Ito | Jan 2016 | B2 |
20110069118 | Ohzeki | Mar 2011 | A1 |
20130082117 | Ito | Apr 2013 | A1 |
20190084305 | Sugiura | Mar 2019 | A1 |
Number | Date | Country |
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2013-075404 | Apr 2013 | JP |
Number | Date | Country | |
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20220250383 A1 | Aug 2022 | US |