The present application claims priority from Japanese Patent Application No. 2020-111245, filed on Jun. 29, 2020, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a liquid discharging head provided with a plurality of individual channels, a first common channel and a second common channel.
Japanese Patent Application Laid-Open No. 2010-241120 corresponding to United States Patent Application Publication No. US2010/0214380 discloses a liquid circulating system provided with a plurality of channels (individual channels) which connect to nozzles, respectively; and a liquid inlet passage (first common channel) and a recirculating channel (second common channel) which communicate with the plurality of channels. Each of the plurality of channels includes a pump chamber (pressure chamber) connecting to each of the nozzles, a descending part (connecting channel) connecting the pump chamber and each of the nozzles, a pump-chamber inlet passage (first communicating channel) communicating the liquid inlet passage and the pump chamber, and a recirculating passage (second circulating channel) communicating the descending part and the recirculating channel A liquid inside the liquid inlet passage is supplied to the pump chamber via the pump-chamber inlet passage of each of the plurality of channels, passes the descending part from the pump chamber; a part of the liquid flows to each of the nozzles, and the remaining part of the liquid flows in the recirculating passage and flows into the recirculating channel.
In Japanese Patent Application Laid-Open No. 2010-241120 corresponding to United States Patent Application Publication No. US2010/0214380, one recirculating passage (second communicating channel) is provided with respect to each of the nozzles. In this configuration, in a case that the liquid is circulated during recording, any skewered flow (biased flow) of the liquid directed to the one recirculating channel (second communicating channel) is generated in the vicinity of each of the nozzles, and a direction in which the liquid is discharged or ejected from each of the nozzles is deviated from a desired direction.
An object of the present disclosure is to provide a liquid discharging head capable of suppressing the occurrence of a problem that the discharging direction (ejecting direction) is deviated from the desired direction.
According to an aspect of the present disclosure, there is provided a liquid discharging head including:
a plurality of individual channels;
at least one first common channel communicating with the plurality of individual channels; and
at least one second common channel communicating with the plurality of individual channels,
wherein each of the plurality of individual channels includes:
in each of the plurality of individual channels,
the first communicating channel is arranged, with respect to the nozzle, on one side in a second direction orthogonal to the first direction, and the two second communicating channels are arranged, with respect to the nozzle, on the other side in the second direction; and
each of the orientation of the first vector and the orientation of the second vector includes an orientation component from the one side toward the other side in the second direction.
Firstly, an explanation will be given about the overall configuration of a printer 100 provided with a head 1 according to a first embodiment of the present disclosure, with reference to
The printer 100 is provided with a head unit 1x including four pieces of the head 1, a platen 3, a conveying mechanism 4 and a controller 5.
Paper sheet (paper) 9 is placed on the upper surface of the platen 3.
The conveying mechanism 4 has two roller pairs 4a and 4b which are arranged, with the platen 3 being arranged or interposed therebetween in a conveying direction (a direction which is orthogonal to the vertical direction). In a case that a conveying motor (not depicted in the drawings) is driven by control of the controller 5, the two roller pairs 4a and 4b rotate in a state that the paper 9 is held (pinched) therebetween, thereby conveying the paper 9 in the conveying direction.
The head unit 1x is elongated in a paper width direction (a direction which is orthogonal to both of the conveying direction and the vertical direction) and is of a line system in which an ink is ejected or discharged from a nozzle 21 (see
The controller 5 includes a ROM (Read Only Memory), a RAM (Random Access Memory) and an ASIC (Application Specific Integrated Circuit). The ASIC executes a recording processing, etc., in accordance with a program stored in the ROM. In the recording processing, the controller 5 controls a driver IC and a conveying motor (both of which are not depicted in the drawings) of each of the heads 1 based on a recording instruction (including image data) inputted from an external apparatus such as a PC, etc., and records an image on the paper 9.
Next, the configuration of each of the heads 1 will be explained, with reference to
As depicted in
The channel member 11 is constructed of six plates 11a to 11f which are stack on one another in the vertical direction (first direction) and which are joined to one another. A through hole forming a channel is formed in each of the plates 11a to 11f.
The channel includes a plurality of individual channels 20, two supply channels 31A and 31B and one return channel 32 each of which communicates with the plurality of individual channels 20. The supply channels 31A and 32B correspond to a “first common channel” of the present disclosure, and the return channel 32 corresponds to a “second common channel” of the present disclosure.
As depicted in
As depicted in
As depicted in
The nozzle 21 is constructed of a through hole formed in the plate 11f, and is opened in the lower surface of the channel member 11.
The pressure chamber 22 is constructed of a through hole formed in the plate 11a, and is opened in the upper surface of the channel member 11. The connecting channel 23 is connected to one end in the conveyance direction of the pressure chamber 22, and the inflow channel 24 is connected to the other end in the conveyance direction of the pressure chamber 22. The other end in the conveying direction of the pressure chamber 22 overlaps, in the vertical direction, with the supply channel 31A or 31B corresponding thereto; and the pressure chamber 22 does not overlap with the return channel 32 in the vertical direction.
The connecting channel 23 is a channel having a cylindrical shape and extending downward from the pressure chamber 22, and is constructed of through holes each of which is formed in one of the plates 11b to 11e. The nozzle 21 is arranged at a location immediately below the connecting channel 23.
The inflow channel 24 is constructed of through holes each of which is formed in one of the plates 11b and 11c, and has one end 24a communicating with the supply channel 31A or 31B corresponding thereto and the other end 24b communicating with the pressure chamber 22. The one end 24a connects to the upper surface of the supply channel 31A or 31B corresponding thereto. The other end 24b connects to the lower surface of the pressure chamber 22.
Each of the outflow channels 25x, 25y is constructed of a through hole formed in the plate 11e, and has one end 25a (see
As depicted in
Further, as depicted in
The inflow channel 24 and the outflow channels 25x and 25y are parallel to each other, and each extend in the conveying direction. Note that, strictly speaking, each of the outflow channels 25x and 25y has a shape of letter “L”, and a part, of each of the outflow channels 25x and 25y, in the vicinity of the one end 25a extends in the paper width direction. The length of this part, however, of each of the outflow channels 25x and 25y, relative to the entirety of each of the outflow channels 25x and 25y is minute. Thus, there is little effect by this part to the flow of the ink in the each of the outflow channels 25x and 25y. Similarly, the inflow channel 24 has a shape of letter “L”, and a part, of the inflow channel 24, in the vicinity of the one end 24a extends in the vertical direction. The length of this part, however, of the inflow channel 24 relative to the entirety of the inflow channel 24 is minute. Thus, there is little effect by this part to the flow of the ink in the inflow channel 24.
Here, in each of the plurality of individual channels 20, a first vector V1 and second vector V2 are defined as follows.
First vector V1: a vector having an orientation from the one end 24a toward the other end 24b of the inflow channel 24, along an extending direction of the inflow channel 24.
Second vector V2: vector having an orientation from the one end 25a toward the other end 25b of each of the outflow channels 25x and 25y, along an extending direction of the outflow channels 25x and 25y.
As described above, although, strictly speaking, each of the inflow channel 24 and the outflow channels 25x and 25y has the shape of letter “L”, the extending direction of the part which is linear and longest in each of the inflow channel 24 and the outflow channels 25x and 25y is defined as the extending direction of the each of the inflow channel 24 and the outflow channels 25x and 25y. In the present embodiment, the extending direction of the outflow channel 25x and the extending direction of the outflow channel 25y are a same direction (second direction). In the inflow channel 24, the ink (liquid) flows in the orientation of the first vector V1. In the respective outflow channels 25x and 25y, the ink (liquid) flows in the orientation of the second vector V2.
In each of the plurality of individual channels 20, the first vector V1 and the second vector V2 are parallel to each other. Each of the orientation of the first vector V1 and the orientation of the second vector V2 includes a component of a same orientation (a component of an orientation from the one side toward the other side in the conveying direction, namely a component of an orientation, with respect to the nozzle 21, from a side at which the inflow channel 24 is arranged toward a side at which the outflow channels 25x and 25y are arranged). In the present embodiment, the orientation of the first vector V1 and the orientation of the second vector V2 are a same orientation in each of the individual channels 20. The orientation of the first vector V1 of each of the individual channels 20 in the first individual channel array 20A and the orientation of the first vector V1 of each of the individual channels 20 in the second individual channel array 20B are opposite to each other. The orientation of the second vector V2 of each of the individual channels 20 in the first individual channel array 20A and the orientation of the second vector V2 of each of the individual channels 20 in the second individual channel array 20B are opposite to each other. Note, however that in
The one end 25a of the outflow channel 25x is located at one side in the paper width direction with respect to the nozzle 21, and the one end 25a of the outflow channel 25y is located at the other side in the paper width direction with respect to the nozzle 21. The one ends 25a of the two outflow channels 25x and 25y are arranged symmetrically with respect to the nozzle 21.
The outflow channels 25x and 25y are within the area of the pressure chamber 22 in the paper width direction. Namely, each of the outflow channels 25x and 25y entirely overlaps with the pressure chamber 22 in the conveying direction, and does not include any part thereof which does not overlap with the pressure chamber 22 in the conveying direction. The outflow channel 25x is located at the one end in the paper width direction of the pressure chamber 22. The outflow channel 25y is located at the other end in the paper width direction of the pressure chamber 22.
The other ends 25b of the outflow channels 25x and 25y in the first individual channel array 20A and the other ends 25b of the outflow channels 25x and 25y in the second individual channel array 20B do not overlap with each other in the conveying direction.
Each of the supply channels 31A and 31B and the return channel 32 communicates with a sub tank (not depicted in the drawings). The sub tank communicates with a main tank which stores the ink, and stores the ink supplied from the main tank.
In a case that a pump (not depicted in the drawings) is driven by control of the controller 5, the ink inside the sub tank flows into the supply channels 31A and 31B. The ink inflowed into the supply channel 31A is suppled to each of the individual channels 20 in the first individual channel array 20A, while moving inside the supply channel 31A in the paper width direction. The ink inflowed into the supply channel 31B is suppled to each of the individual channels 20 in the second individual channel array 20B, while moving inside the supply channel 31B in the paper width direction.
The ink supplied to each of the individual channels 20 from one of the supply channel 31A and 31B flows through the inflow channel 24 and flows into the pressure chamber 22, flows inside the pressure chamber 22 in a substantially horizontal manner, and flows into the connecting channel 23, as depicted in
The ink flows into the return channel 32 from each of the individual channels 20 of the first individual channel array 20A and from each of the individual channels 20 of the second individual channel array 20B. The return channel 32 is arranged, in the conveying direction, between the connecting channels 23 of the first individual channel array 20A and the connecting channels 23 of the second individual channel array 20B, and the ink flows into the return channel 32 from both sides in the conveying direction with respect to the return channel 32. This ink flows through the return channel 32 and is returned to the sub tank.
By circulating the ink between the sub tank and the channel member 11 in such a manner, it is possible to realize discharge or exhaust of an air bubble and/or prevention of increase in the viscosity of the ink, in the supply channels 31A and 31B, the return channel 32, and further in each of the individual channels 20, which are formed in the channel member 11. Further, in a case that the ink contains a component which sediments or precipitates (a component of which sedimentation or precipitation might occur; a pigment, etc.), such a component is agitated and the sedimentation (precipitation) of the component is prevented.
As depicted in
The vibration plate 12a and the common electrode 12b are arranged on the upper surface of the channel member 11 (upper surface of the plate 11a), and cover all the plurality of pressure chambers 22 formed in the upper surface of the plate 11a. On the other hand, each of the plurality of piezoelectric bodies 12c and each of the plurality of individual electrodes 12d are provided on one of the plurality of pressure chambers 22, and overlap with one of the plurality of pressure chambers 22 in the vertical direction.
The common electrode 12b and the plurality of individual electrodes 12d are electrically connected to the driver IC (not depicted in the drawings). The driver IC changes the potential of each of the plurality of individual electrodes 12d, while maintaining the potential of the common electrode 12b to the ground potential. Specifically, the driver IC generates a driving signal based on a control signal from the controller 5, and applies the driving signal to each of the plurality of individual electrodes 12d. With this, the potential of each of the plurality of individual electrodes 12d is changed between a predetermined driving potential and the ground potential. In this situation, a part of the vibration plate 12a and a part of each of the plurality of piezoelectric bodies 12c (the parts being actuator 12x) which are sandwiched between one of the plurality of individual electrodes 12d and one of the plurality of pressure chambers 22 are deformed so as to project toward one of the plurality of pressure chambers 22. With this, the volume of one of the plurality of pressure chambers 21 is changed to thereby apply pressure to the ink in one of the plurality of pressure chambers 21, and causing the ink to be ejected or discharged from the nozzle 21. The actuator member 12 has a plurality of pieces of the actuator 12x each of which corresponds to one of the plurality of pressure chambers 22.
As described above, according to the present embodiment, the two outflow channels 25x and 25y are provided with respect to each of the nozzles 21 (see
Further, in each of the individual channels 20, the orientation of the first vector V1 and the orientation of the second vector V2 have the component in the same orientation (see
The first vector V1 and the second vector V2 are parallel to each other (see
The outflow channels 25x and 25y are within the area of the pressure chamber 22 in the paper width direction (third direction) (see
In the conveying direction (second direction), the return channel 32 is arranged between the connecting channels 23 of the first individual channel array 20A and the connecting channels 23 of the second individual channel array 20B; and the orientation of the vector V2 in each of the individual channels 20 of the first individual channel array 20A and the orientation of the vector V2 in each of the individual channels 20 of the second individual channel array 20B are opposite to each other (see
The one ends 25a of the two outflow channels 25x and 25y are arranged symmetrically with respect to the nozzle 21 (see
The side surface of each of the supply channels 31A and 31B has a shape of the flat surface along the vertical direction (first direction) and the paper width direction (third direction) (see
Next, an explanation will be given about a head 201 according to a second embodiment of the present disclosure, with reference to
In the first embodiment (
Further, in the first embodiment (
Next, an explanation will be given about a head 301 according to a third embodiment of the present disclosure, with reference to
In the first embodiment (
The supply channel 31A and the return channel 32B are arranged side by side in the first direction. The supply channel 31A is arranged at an upper side, and the return channel 32B is arranged at a lower side.
The supply channel 31B and the return channel 32A are arranged side by side in the first direction. The supply channel 31B is arranged at an upper side, and the return channel 32A is arranged at a lower side.
In the second direction, connecting channels 23 of the first individual channel arrays 20A and connecting channels 23 of the second individual channel array 20B are arranged between a set of the supply channel 31A and the return channel 32B, and a set of the supply channel 31B and the return channel 32A.
In the second direction, the connecting channels 23 of the second individual channel array 20B are arranged between the connecting channels 23 of the first individual channel array 20A and the return channel 32A. In the second direction, the connecting channels 23 of the first individual channel array 20A are arranged between the connecting channels 23 of the second individual channel array 20B and the return channel 32B.
Each of the connecting channels 23 is connected to a central part in the second direction of the pressure chamber 22, similarly to the second embodiment.
The outflow channels 25x and 25y in the first individual channel array 20A extend, in the second direction, from the connecting channel 23 of the first individual channel array 20A up to the return channel 32A, beyond the connecting channel 23 of the second individual channel array 20B.
The outflow channels 25x and 25y of the second individual channel array 20B extend, in the second direction, from the connecting channel 23 in the second individual channel array 20B up to the return channel 32B, beyond the connecting channel 23 of the first individual channel array 20A.
A direction in which the outflow channels 25x and 25y of the first individual channel array 20A extend from the connecting channel 23 of the first individual channel array 20A and a direction in which outflow channels 25x and 25y of the second individual channel array 20B extend from the connecting channel 23 of the second individual channel array 20B are mutually opposite to each other. Note that the outflow channels 25x and 25y of the second individual channel array 20B are located to be above the outflow channels 25x and 25y of the first individual channel array 20A.
As described above, the head 301 according to the third embodiment has the two individual channel arrays 20A and 20B, and the supply channels 31A and 31B and the return channels 32A and 32B corresponding to the first and second individual channel arrays 20A and 20B, respectively. The supply channel 31A overlaps with the return channel 32B in the first direction, and the supply channel 31B overlaps with the return channel 32A in the first direction. Further, a range occupied by the outflow channels 25x and 25y of the first individual channel array 20A in the second direction overlaps with a range occupied by the outflow channels 20A and 20B of the second individual channel array 20B in the second direction. By such an arrangement, it is possible to realize a small-sized head 301 in the second direction.
Next, an explanation will be given about a head 401 according to a fourth embodiment of the present disclosure, with reference to
In the first embodiment (
In the fourth embodiment, two return channels 32 and 32′ are provided on each of individual channels 420. The connecting channel 23 is arranged, in the second direction, between the return channel 32 and the return channel 32′. The outflow channels 25x and 25y′ communicate with the return channel 32. The outflow channels 26x and 26y communicate with the return channel 32′.
Each of the return channels 25x and 25y′ has one end 25a communicating with the connecting channel 23, and the other end 25b communicating with the return channel 32. The one end 25a connects to a side surface of the connecting channel 23. The other end 25b connects to a side surface of the return channel 32.
Each of the return channels 26x and 26y has one end 26a communicating with the connecting channel 23, and the other end 26b communicating with the return channel 32′. The one end 26a connects to the side surface of the connecting channel 23. The other end 26b connects to a side surface of the return channel 32′.
The four outflow channels 25x, 25y′, 26x and 26y extend radially from the connecting channel 23.
The four outflow channels 25x, 25y′, 26x and 26y are parallel to one another, and each extend in the second direction. Note that strictly speaking, the outflow channels 25x and 26x have a shape of the letter “L”; parts thereof in the vicinity of the one end 25a and the one end 26a, respectively, extend in the third direction. However, the lengths of these parts are minute with respect to the respective entireties of the outflow channels 25x and 26x. Thus, the influences of these parts on the flows of the ink in the outflow channels 25x and 26x, respectively, are small.
Second vector V2 of the respective outflow channels 25x and 25y′ have orientation, the orientation being from the one end 25a toward the other end 25b in the extending direction of the outflow channels 25x and 25y′. Third vector V3 of the respective outflow channels 26x and 26y have orientation, the orientation being from the one end 26a toward the other end 26b in the extending direction of the outflow channels 26x and 26y. Here, the extending direction of each of the outflow channels 25x, 25y′, 26x and 26y is an extending direction of a part which is linear and longest in each of the outflow channels. The second vector V2 of the outflow channels 25x and 25y′ and the third vector V3 of the outflow channels 26x and 26y are parallel to one another, and are directions which are opposite to one another.
The one end 25a of the outflow channel 25x is on one side in the third direction with respect to the nozzle 21, and the one end 26a of the outflow channel 26x is on the other side in the third direction with respect to the nozzle 21. Namely, in the third direction, the nozzle 21 is located between the one end 25a of the outflow channel 25x and the one end 26a of the outflow channel 26x. The one end 25a of the outflow channel 25x, the nozzle 21 and the one end 26a of the outflow channel 26a are arranged on a straight line extending in the third direction. The one end 25a of the outflow channel 25y′ is on one side in the second direction with respect to the nozzle 21, and the one end 26a of the outflow channel 26y is on the other side in the second direction with respect to the nozzle 21. Namely, in the second direction, the nozzle 21 is located between the one end 25a of the outflow channel 25y′ and the one end 26a of the outflow channel 26y. The one end 25a of the outflow channel 25y′, the nozzle 21 and the one end 26a of the outflow channel 26y are arranged on a straight line extending in the second direction. The one ends 25a and 26a of the four outflow channels 25x, 25y′, 26x and 26y are arranged symmetrically with respect to the nozzle 21.
As described above, according to the fourth embodiment, the one ends 25a of the two outflow channels 25x and 25y′ and the one ends 26a of the two outflow channels 26x and 26y are arranged symmetrically with respect to the nozzle 21. In this case, the flow of the ink in the vicinity of the nozzle 21 is more dispersed (distributed), and any bias in the flow of the ink is further mitigated. With this, it is possible to suppress the problem that the discharging direction (ejecting direction) is deviated from the desired direction, in a more ensured manner.
Although the embodiments of the present disclosure have been described above, the present disclosure is not limited to or restricted by the above-described embodiments, and various design changes can be made within the scope of the claims.
The number of the second communicating channel is not limited to 2 (two), and may be 3 (three) or more.
The second communicating channel may have a part which is outside the area of the pressure chamber in the third direction (a part not overlapping with the pressure chamber).
The first vector V1 from the one end 24a toward the other end 24b of the inflow channel 24 and the second vector V2 which is from the one end 25a toward the other end 25b of one of the outflow channels 25x and 25y are not limited to being parallel to one another (see
In the first embodiment (
In the above-described embodiments, although one pressure chamber is provided with respect to one nozzle, it is allowable that two or more pieces of the pressure chamber are provided with respect to one nozzle. Alternatively, in the above-described embodiments, although one nozzle is provided with respect to one pressure chamber, it is allowable that two or more pieces of the nozzle are provided with respect to one pressure chamber.
The head is not limited to being of the line-system, and may be of a serial system in which the liquid is ejected or discharged from the nozzles to a discharge object while the head is moving in a scanning direction parallel to the paper width direction.
In the above-described embodiments, although the piezoelectric body 12c is provided on each of the pressure chambers 22, the present disclosure is not limited to this. It is allowable that the piezoelectric body 12c is provided so as to cover all the pressure chambers 22 which are opened in the upper surface of the plate 11a, similarly to the vibration plate 12a and the common electrode 12b. Further, although the actuator is of the piezoelectric system in the above-described embodiments, the present disclosure is not limited to this; it is allowable that the actuator is of another system (for example, a thermal system using a heating element, an electrostatic system using the electrostatic force, etc.).
The discharge object is not limited to paper (paper sheet) and may be, for example, a recording medium such as cloth (fabric), a substrate, etc.
The liquid discharged or ejected from the nozzles is not limited to the ink, and may be an arbitrary liquid (e.g., a treating liquid, etc., which causes a component in the ink to aggregate or precipitate).
The present disclosure is not limited to the printer, and is also applicable to a facsimile machine, a copying machine, a multi-functional peripheral, etc. The present disclosure is also applicable to a liquid discharging apparatus used for an application different from the recording of an image (for example, a liquid discharging apparatus which discharges or ejects a conductive liquid onto a substrate to thereby form a conductive pattern on the substrate).
Note that the all the above-described embodiments and modifications may be combined with each other, unless mutually exclusive with one another.
Number | Date | Country | Kind |
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JP2020-111245 | Jun 2020 | JP | national |
Number | Name | Date | Kind |
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8403465 | Von Essen et al. | Mar 2013 | B2 |
10549539 | Katayama | Feb 2020 | B2 |
10792921 | Sugiura | Oct 2020 | B2 |
10814625 | Yazaki | Oct 2020 | B2 |
11141982 | Mizuno | Oct 2021 | B2 |
20100214380 | Essen et al. | Aug 2010 | A1 |
Number | Date | Country |
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2010-241120 | Oct 2010 | JP |
Number | Date | Country | |
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20210402775 A1 | Dec 2021 | US |