The present application claims priority from Japanese Patent Application No. 2020-111246, filed on Jun. 29, 2020, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a liquid discharging head provided with a plurality of individual channels, a first common channel and a second common channel.
Published Japanese Translation of PCT International Publication for Patent Application No. 2011-520671 corresponding to International Publication No. WO2009/143362 discloses a liquid circulating system provided with a plurality of fluid passages (individual channels) each of which includes a fluid pumping chamber (pressure chamber) and a nozzle; and a liquid inlet passage (first common channel) and a recirculating channel (second common channel) which communicate with the plurality of fluid passages. A liquid inside the liquid inlet passage is supplied to the fluid pumping chamber of each of the plurality of fluid passages, flows from the fluid pumping chamber through a descending part; a part of the liquid flows to the nozzle, and the remaining part of the liquid flows to the recirculating channel.
In Published Japanese Translation of PCT International Publication for Patent Application No. 2011-520671 (see
The temperature of the liquid inside each of the individual channels is increased in a case that an actuator provided corresponding to the pressure chamber is driven. By accumulating, in the second common channel, the liquids having a high temperature in the respective individual channels, the temperature of the liquid in the second common channel might be further higher than that of the liquid in each of the individual channels.
In Published Japanese Translation of PCT International Publication for Patent Application No. 2011-520671, the fluid pumping chambers (pressure chambers) of each of the two fluid passage arrays do not overlap with the recirculating channel (second common channel) which stores a high-temperature liquid, in a direction orthogonal to the sheet surface of
An object of the present disclosure is to provide a liquid discharging head capable of suppressing any increase in the temperature in the individual channel(s).
According to the present disclosure, there is provided a liquid discharging head including:
a plurality of individual channels;
at least one first common channel communicating with the individual channels; and
at least one second common channel communicating with the individual channels,
wherein each of the individual channels includes:
the individual channels include:
the first individual channel array and the second individual channel array are arranged in a third direction orthogonal to the first direction and the second direction;
the at least one first common channel includes one first common channel communicating with both of the first individual channels and the second individual channels; and
the first pressure chambers and the second pressure chambers do not overlap with the at least one second common channel in the first direction, and do not overlap with each other in the second direction.
Firstly, an explanation will be given about the overall configuration of a printer 100 provided with a head 1 according to a first embodiment of the present disclosure, with reference to
The printer 100 is provided with a head unit 1x including four pieces of the head 1, a platen 3, a conveying mechanism 4 and a controller 5.
Paper sheet (paper) 9 is placed on the upper surface of the platen 3.
The conveying mechanism 4 has two roller pairs 4a and 4b which are arranged, with the platen 3 being arranged or interposed therebetween in a conveying direction (a direction which is orthogonal to the vertical direction). In a case that a conveying motor (not depicted in the drawings) is driven by control of the controller 5, the two roller pairs 4a and 4b rotate in a state that the paper 9 is held (pinched) therebetween, thereby conveying the paper 9 in the conveying direction.
The head unit 1x is elongated in a paper width direction (a direction which is orthogonal to both of the conveying direction and the vertical direction) and is of a line system in which an ink is ejected or discharged from a nozzle 21 (see
The controller 5 includes a ROM (Read Only Memory), a RAM (Random Access Memory) and an ASIC (Application Specific Integrated Circuit). The ASIC executes a recording processing, etc., in accordance with a program stored in the ROM. In the recording processing, the controller 5 controls a driver IC and a conveying motor (both of which are not depicted in the drawings) of each of the heads 1 based on a recording instruction (including image data) inputted from an external apparatus such as a PC, etc., and records an image on the paper 9.
Next, the configuration of each of the heads 1 will be explained, with reference to
As depicted in
The channel member 11 is constructed of seven plates 11a to 11g which are stack on one another in the vertical direction (first direction) and which are joined to one another. A through hole forming a channel is formed in each of the plates 11a to 11g.
The channel includes a plurality of individual channels 20, and one supply channel 31 and two return channels 32A and 32B each of which communicates with the plurality of individual channels 20. The supply channel 31 corresponds to a “first common channel” of the present disclosure, and the return channels 32A and 32B correspond to a “second common channel” of the present disclosure. More specifically, the common channel 31 corresponds to “one first common channel included in at least one first common channel”, the return channel 32A corresponds to “one second common channel included in at least one second common channel”, and the return channel 32B corresponds to “another second common channel included in the at least one second common channel”.
As depicted in
The plurality of individual channels 20 are arranged in a staggered manner in the paper width direction so as to form a first individual channel array 20A and a second individual channel array 20B. The first individual channel array 20A and the second individual channel array 20B are arranged side by side in the conveying direction. Namely, the plurality of individual channels 20 include first individual channels which are aligned in the paper width direction to form the first individual channel array 20A, and second individual channels which are aligned in the paper width direction to form the second individual channel array20B. The individual channels (first individual channels) 20 constructing the first individual channel array 20A communicate with the supply channel 31 and the return channel 32A. The individual channels (second individual channels) 20 constructing the second individual channel array 20B communicate with the supply channel 31 and the return channel 32B. Namely, the supply channel 31 communicates with both of the individual channels 20 constructing the first individual channel array 20A and the individual channels 20 constructing the second individual channel array 20B.
As depicted in
The nozzle 21 is constructed of a through hole formed in the plate 11g, and is opened in a lower surface of the channel member 11.
The pressure chamber 22 is constructed of through holes formed in the plates 11a and 11b, respectively, and is opened in the upper surface of the channel member 11. With respect to the pressure chamber 22, the connecting channel 23 is connected to one end in the conveyance direction of the pressure chamber 22, and the inflow channel 24 is connected to the other end in the conveyance direction of the pressure chamber 22.
The connecting channel 23 is a channel having a cylindrical shape and extending downward from the pressure chamber 22, and is constructed of through holes each of which is formed in one of the plates 11c to 11f. The nozzle 21 is arranged at a location immediately below the connecting channel 23.
The inflow channel 24 is constructed of through holes formed in the plates 11c and 11d, respectively, and has one end 24a communicating with the supply channel 31 and the other end 24b communicating with the pressure chamber 22. The one end 24a connects to the upper surface of the supply channel 31. The other end 24b connects to the lower surface of the pressure chamber 22.
The outflow channel 25 is constructed of a through hole formed in the plate 11f, and has one end 25a communicating with the connecting channel 23 and the other end 25b communicating with the return channel 32A or 32B corresponding thereto. The one end 25a connects to a side surface of the connecting channel 23. The other end 25b connects to a side surface of the return channel 32 (32A or 32B).
The supply channel 31 is constructed of through holes formed in the plates 11e and 11f, respectively; and each of the return channels 32A and 32B is constructed of through holes each of which is formed in one of the plates 11b to 11f. Each of the return channels 32A and 32B has a length in the vertical direction longer than that of the supply channel 31, and overlaps with the pressure chamber 22 in the conveyance direction. The plate 11b has the through hole constructing the pressure chamber 22 and the through holes constructing the return channels 32A and 32B.
As depicted in
The pressure chamber 22 has a rectangular shape which is long in the conveying direction in a plane orthogonal to the vertical direction. As depicted in
Further, as depicted in
The pressure chambers 22 of the first individual channel array 20A and the pressure chambers 22 of the second individual channel array 20B do not overlap with one another in the paper width direction, and are apart from one another in the conveying direction (in the conveying direction, a gap (spacing distance) D1 is provided or defined between the pressure chamber 22 of the first individual channel array 20A and the pressure chamber 22 of the second individual channel array 20B). The gap D1 is, for example, in a range of 100 μm to 200 μm.
The pressure chambers 22 of the first individual channel array 20A are arranged on one side in the conveying direction (left side in
Each of the supply channel 31 and the return channels 32A and 32B communicates with a sub tank (not depicted in the drawings). The sub tank communicates with a main tank which stores the ink, and stores the ink supplied from the main tank.
In a case that a pump (not depicted in the drawings) is driven by control of the controller 5, the ink inside the sub tank flows into the supply channel 31. The ink inflowed into the supply channel 31 is supplied to each of the individual channels 20 of the first and second individual channel arrays 20A and 20B, while moving inside the supply channel 31 in the paper width direction.
As depicted in
The ink flows into the return channel 32A from each of the individual channels 20 of the first individual channel array 20A. The ink flows into the return channel 32B from each of the individual channels 20 of the second individual channel array 20B. The ink flows through the return channel 32 (return channels 32A and 32B), and is returned to the sub tank.
By circulating the ink between the sub tank and the channel member 11 in such a manner, it is possible to realize discharge (exhaust) of an air bubble and/or prevention of increase in the viscosity of the ink, in the supply channel 31, the return channels 32A and 32B, and further in each of the individual channels 20, which are formed in the channel member 11. Further, in a case that the ink contains a component which aggregates or precipitates (a component of which aggregation or precipitation might occur; a pigment, etc.), such a component is agitated and the aggregation (precipitation) of the component is prevented.
The actuator member 12 includes a vibration plate 12a, a common electrode 12b, a plurality of piezoelectric bodies 12c, and a plurality of individual electrodes 12d, in this order from a lower part thereof.
The vibration plate 12a and the common electrode 12b are arranged on the upper surface of the channel member 11 (upper surface of the plate 11a), and cover all the plurality of pressure chambers 22 opened in the upper surface of the plate 11a. On the other hand, each of the plurality of piezoelectric bodies 12c and each of the plurality of individual electrodes 12d are provided on one of the plurality of pressure chambers 22, and overlap with one of the plurality of pressure chambers 22 in the vertical direction.
The common electrode 12b and the plurality of individual electrodes 12d are electrically connected to the driver IC (not depicted in the drawings). The driver IC changes the potential of each of the plurality of individual electrodes 12d, while maintaining the potential of the common electrode 12b to the ground potential. Specifically, the driver IC generates a driving signal based on a control signal from the controller 5, and applies the driving signal to each of the plurality of individual electrodes 12d. With this, the potential of each of the plurality of individual electrodes 12d is changed between a predetermined driving potential and the ground potential. In this situation, a part of the vibration plate 12a and a part of each of the plurality of piezoelectric bodies 12c (the parts being actuator 12x) which are sandwiched between one of the plurality of individual electrodes 12d and one of the plurality of pressure chambers 22 are deformed so as to project toward one of the plurality of pressure chambers 22. With this, the volume of one of the plurality of pressure chambers 22 is changed to thereby apply pressure to the ink in one of the plurality of pressure chambers 22, and causing the ink to be ejected or discharged from the nozzle 21. The actuator member 12 has a plurality of pieces of the actuator 12x each of which corresponds to one of the plurality of pressure chambers 22.
As described above, according to the present embodiment, the pressure chambers (first pressure chambers) 22 in the first individual channel arrays 20A and the pressure chambers (second pressure chambers) 22 in the second individual channel arrays 20B do not overlap with the return channels 32A and 32B in the vertical direction (first direction) (see
Note that in a case that the temperature in the plurality of individual channels 20 is increased, the viscosity of the ink in the plurality of individual channels 20 is changed, which in turn causes any variation in the viscosity of the ink among the plurality of individual channels 20, leading to such a possibility that the discharge or ejection of the ink might be unstable. According to the present embodiment, it is possible to suppress the above-described problem and to realize a stable discharge or ejection of the ink.
The pressure chambers 22 in the first individual channel array 20A and the pressure chambers 22 in the second individual channel array 20B are apart from each other in the conveying direction (third direction) via the gap D1 (see
The supply channel 31 is located on the upstream side of the individual channels 20 of which temperature might become high due to the driving of the actuators 12x. Accordingly, the temperature of ink inside the supply channel 31 may be lower than the temperature of the ink inside each of the individual channels 20. In the present embodiment, the pressure chambers 22 in the first individual channel array 20A and the pressure chambers 22 in the second individual channel array 20B overlap with the supply channel 31 in the vertical direction (first direction). In this case, it is possible to make the size of the head 1 to be small in the conveying direction (third direction), while suppressing any increase in the temperature of the individual channels 20.
The pressure chambers 22 of the first individual channel array 20A are arranged on one side in the conveying direction (third direction) (left side in
Each of the return channels 32A and 32B has the length in the vertical direction (first direction) longer than the length in the vertical direction (first direction) of the supply channel 31 (see
The return channels 32A and 32B overlap with the pressure chambers 22 in the conveying direction (third direction) (see
Next, an explanation will be given about a head 201 according to a second embodiment of the present disclosure, with reference to
In the first embodiment (
Further, in the second embodiment, the pressure chambers 22 in the first individual channel array 20A and the pressure chambers 22 in the second individual channel array 20B are apart from each other in the second direction. Each of the second pressure chambers 22 are shifted in the second direction with respect to each of the first pressure chambers 22 (in the second direction, a gap (spacing distance) D2 is provided or defined between each of the pressure chambers 22 in the first individual channel array 20A and one of the pressure chambers 22 in the second individual channel array 20B which is adjacent thereto). The gap D2 is, for example, in a range of 50 μm to 100 μm. In this case, it is possible to avoid any concentration of the heat due to the ink inside the pressure chambers 22 in a more ensured manner. Thus, it is possible to suppress any increase in the temperature in the individual channels 20, in a more ensured manner.
Next, an explanation will be given about a head 301 according to a third embodiment of the present disclosure, with reference to
In the first embodiment (
The flow rate in the central part in the third direction of the supply channel 31 is great as compared with that in the end part(s) in the third direction of the supply channel 31. According to the third embodiment, by arranging the end part 24a of the inflow channel 24 at this central part, it is possible to flow the air inside the supply channel 31 smoothly to the individual channels 320 and to discharge or exhaust the air to the return channels 32A and 32B, during the circulation.
Next, an explanation will be given about a head 401 according to a fourth embodiment of the present disclosure, with reference to
In the first embodiment (
Here, a spacing distance X in the third direction between the pressure chambers (first pressure chambers) 22 of (belonging to) the first individual channel array 20A and the pressure chambers (second pressure chambers) 22 of the second individual channel array 20B, and a spacing distance X in the third direction between the pressure chambers (second pressure chambers) 22 of the second individual channel array 20B and the pressure chambers (third pressure chambers) 22 of the third individual channel array 20C are same as each other (see
Further, the pressure chambers 22 constructing the first individual channel array 20A, the pressure chambers 22 constructing the second individual channel array 20B and the pressure chambers 22 constructing the third individual channel array 20C are arranged at an equal spacing distance therebetween (arranged at a same pitch) in a plane orthogonal to the first direction (see
Furthermore, the first embodiment (
In contrast, the fourth embodiment (
In particular, by making the length in the third direction of the return channel 432′ to be short, as compared with those of the supply channels 431 and 431′, it is possible to realize a configuration of arranging all the pressure chambers 22 at the equal spacing distance therebetween, in a more ensured manner.
Next, an explanation will be given about a head 501 according to a fifth embodiment of the present disclosure, with reference to
In the first embodiment (
Each of the outflow channels 25x and 25y has one end 25a communicating with the connecting channel 23, and the other end 25b communicating with the return channel 32A or 32B corresponding thereto. The one end 25a connects to a side surface of the connecting channel 23. The other end 25b connects to a side surface of the return channel 32A or 32B corresponding thereto. The one end 25a of the outflow channel 25x is located on one side in the second direction with respect to the nozzle 21; and the one end 25a of the outflow channel 25y is located on the other side in the second direction with respect to the nozzle 21. The one ends 25a of the two outflow channels 25x and 25y are arranged symmetrically with respect to the nozzle 21. Further, the outflow channels 25x and 25y are arranged within the area of the pressure chamber 22 in the second direction. Namely, the entirety of each of the outflow channels 25x and 25y overlaps with the pressure chamber 22 in the third direction, and has no part which does not overlap with the pressure chamber 22 in the third direction. The outflow channels 25x and 25y are located at positions, respectively, which are corresponding to the one end and the other end in the second direction of the pressure chamber 22, respectively.
Accordingly to the fifth embodiment, it is possible to efficiently release the heat inside each of the individual channels 20 via the two outflow channels 25x and 25y to the return channel 32A or 32B. With this, it is possible to further suppress any increase in the temperature in the individual channels 20.
Further, according to the fifth embodiment, since the two outflow channels 25x and 25y are provided with respect to each of the nozzles 21, the ink in the vicinity of the nozzle 21 is divided (dispersed) toward the two outflow channels 25x and 25y in a case that the circulation of the ink is performed during the recording. With this, any deviation or deflection of the flow of the ink can be mitigated, thereby making it possible to suppress occurrence of such a problem that a discharging or ejecting direction of the ink from the nozzle(s) 21 is deviated from a desired direction, as compared with a case in which only one outflow channel is provided.
Next, an explanation will be given about a head 601 according to a sixth embodiment of the present disclosure, with reference to
In the first embodiment (
According to the sixth embodiment, a pitch B (>A) in the second direction between adjacent pressure chambers 22 can be made great as compared with the configuration wherein the pressure chambers 22 extend in the third direction (first embodiment:
Although the embodiments of the present disclosure have been described above, the present disclosure is not limited to or restricted by the above-described embodiments, and various design changes can be made within the scope of the claims.
In the first embodiment (
In the first embodiment (
In the second embodiment (
In the fifth embodiment (
In the above-described embodiments, although one pressure chamber is provided with respect to one nozzle, it is allowable that two or more pieces of the pressure chamber are provided with respect to one nozzle. Alternatively, in the above-described embodiments, although one nozzle is provided with respect to one pressure chamber, it is allowable that two or more pieces of the nozzle are provided with respect to one pressure chamber.
The head is not limited to being of the line system, and may be of a serial system in which the liquid is ejected or discharged from the nozzles to a discharge object while the head is moving in a scanning direction parallel to the paper width direction.
In the above-described embodiments, although the piezoelectric body 12c is provided on each of the pressure chambers 22, the present disclosure is not limited to this. It is allowable that the piezoelectric body 12c is provided so as to cover all the pressure chambers 22 which are opened in the upper surface of the plate 11a, similarly to the vibration plate 12a and the common electrode 12b. Further, although the actuator is of the piezoelectric system in the above-described embodiments, the present disclosure is not limited to this; it is allowable that the actuator is of another system (for example, thermal system using a heating element, an electrostatic system using the electrostatic force, etc.).
The discharge object is not limited to paper (paper sheet) and may be, for example, a recording medium such as cloth (fabric), a substrate, etc.
The liquid discharged or ejected from the nozzles is not limited to the ink, and may be an arbitrary liquid (e.g., a treating liquid, etc., which causes a component in the ink to aggregate or precipitate).
The present disclosure is not limited to the printer, and is also applicable to a facsimile machine, a copying machine, a multi-functional peripheral, etc. The present disclosure is also applicable to a liquid discharging apparatus used for an application different from the recording of an image (for example, a liquid discharging apparatus which discharges or ejects a conductive liquid onto a substrate to thereby form a conductive pattern on the substrate).
Note that the all the above-described embodiments and modifications may be combined with each other, unless mutually exclusive with one another.
Number | Date | Country | Kind |
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JP2020-111246 | Jun 2020 | JP | national |
Number | Date | Country |
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2011-520671 | Jul 2011 | JP |
2009-143362 | Nov 2009 | WO |
Entry |
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IP.com search (Year: 2022). |
JP-2016124191—Machine Translation “Liquid Discharge Head, Liquid Discharge Unit and Device For Discharging Liquid”, Jul. 17, 2016, Description of Embodiments—Paragraphs 0021, 0028 (Year: 2016). |
Number | Date | Country | |
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20210402774 A1 | Dec 2021 | US |