Patent Application
20240102466
The present invention belongs to the field of liquid dispensers and, more particularly, to liquid dispensers comprising a liquid pump.
The liquid pump of such liquid dispensers typically comprises at least two liquid inlets to allow for the flow of at least two liquids into a mixing chamber. The introduction of one of the liquids, preferably water, into the mixing chamber, enables the flow of the other liquid into the mixing chamber and moves a reciprocating member which, in turn, determines the aperture of an outlet valve which regulates the release of mixed liquid from the mixing chamber.
This type of liquid dispensers are known in the art, and their components and methods of operation are thoroughly detailed in patent applications such as US 2018/0231407, EP1971776, EP1971774 or FR2965864. US 2018/0231407 explains how the variation in pressure within a supply nozzle of the liquid dispenser may be taken advantage of to determine various operation parameters. In particular, the means for detecting the variation in pressure within the supply nozzle proposed in this document comprises a first volume in fluid communication with the supply nozzle and a second volume separated from the first volume by a flexible membrane. Variations in the supply of liquid within the supply nozzle lead to variations in the supply of liquid within the first volume, which gives rise to deformations in the flexible membrane and, as a consequence, to variations in pressure in the second volume. The second volume may comprise a sensor, such as a piezoelectric sensor, to detect the variations in pressure of the second volume. Additionally, by providing a switch of the reed switch type, the means for detecting variations in pressure may be used for counting working cycles of the liquid pump.
However, the need for at least two dedicated volumes to detect pressure variations may increase the complexity of the liquid dispenser, which may lead to higher costs of manufacture or maintenance. Likewise, the detection of operation parameters is focused on the supply of one the liquids to be blended in the mixing chamber along the supply nozzle. Therefore, operation parameters that may be more closely related to other components of the liquid pump may be overlooked or not accurately detected.
It is therefore desirable to provide a liquid dispenser that may overcome at least some of these disadvantages.
In a disclosure of the invention, a liquid dispenser is provided. The liquid dispenser comprises:
The liquid dispenser comprises a liquid pump. The liquid pump is configured to work as a hydraulic motor which uses a first liquid to activate a reciprocating member. Advantageously, the first liquid may be water. The liquid pump comprises a first liquid inlet configured to allow the introduction of the first liquid into a mixing chamber. The liquid pump also comprises a second liquid inlet configured to allow the introduction of a second liquid into the mixing chamber. In some embodiments, a supply nozzle is provided between a reservoir for the second liquid and the mixing chamber.
The reciprocating member is configured to effect a reciprocating movement along a longitudinal axis, the reciprocating movement alternately comprising a first movement and a second movement opposite the first movement along the longitudinal axis. The second movement may cover substantially a same distance along the longitudinal axis as the first movement. In the transition between the first movement and the second movement, the reciprocating member operates an outlet valve of the mixing chamber to turn the outlet valve closed. In the transition between the second movement and the first movement, the reciprocating member operates the outlet valve of the mixing chamber to turn the outlet valve open. This regulation of the outlet valve may enable a metered release of mixed liquid through the outlet valve. The mixed liquid is a blend of the first liquid and the second liquid. When the outlet valve is open, the mixed liquid is released from the liquid dispenser through a liquid outlet. The pieces of prior art cited above contain several examples disclosing in more detail the way of working of a reciprocating member. Likewise, an additional, non-limiting example is provided below with reference to the figures.
The liquid dispenser of the present disclosure comprises a piezoelectric detector configured to detect shockwaves generated by the liquid pump. The shockwaves may be generated by the movement or friction of one or more components of the liquid pump. For example, the shockwaves may be generated by the reciprocating member and, more particularly, the piezoelectric detector may detect a shockwave generated by the reciprocating member when the reciprocating member turns the outlet valve closed between the first movement and the second movement and when the reciprocating member turns the outlet valve open between the second movement and the first movement. Since the piezoelectric detector generates a voltage peak when a shockwave is detected, the voltage peak being a function of the shockwave, the piezoelectric detector may advantageously enable the determination of the operation parameters of the liquid dispenser associated to a standard or atypical movement of a component of the liquid pump. The detection of operation parameters may be achieved in a reliable and efficient manner, without a need for dedicated structures in the liquid dispenser, such as additional liquid volumes or deformable membranes in a liquid supply nozzle. Put another way, the advantageous arrangement of the piezoelectric detector enables the estimation of operation parameters by directly sensing shockwaves resulting from the movement or frictions of the mechanical components of the liquid pump.
The liquid pump may be configured to generate a first shockwave when the reciprocating member completes the first movement, the piezoelectric detector thus generating a first voltage peak. The liquid pump may also be configured to generate a second shockwave when the reciprocating member completes the second movement, the piezoelectric detector thus generating a second voltage peak. The piezoelectric detector may count a working cycle when it generates either a first voltage peak or a second voltage peak.
By counting a working cycle when the piezoelectric detector generates a first voltage peak, resulting from a first shockwave generated at completion of the first movement (i.e. when the reciprocating member closes the outlet valve), and a second voltage peak, resulting from a second shockwave generated at completion of the second movement (i.e. when the reciprocating member opens the outlet valve), the piezoelectric detector may advantageously be used to efficiently and accurately count working cycles of the liquid dispenser.
Each working cycle corresponds to a completed first movement or a completed second movement. The first and second movements may be substantially equal in length but take place in opposite directions along a longitudinal axis. Therefore, one complete reciprocating movement, comprising a first movement and a second movement, corresponds to two working cycles.
The piezoelectric detector may comprise a positive voltage filter configured to filter a positive voltage peak which is equal to or lower than a positive predetermined voltage threshold, the first predetermined voltage threshold being a positive number. The piezoelectric detector may comprise a negative voltage filter configured to filter a negative voltage peak which is equal to or greater than a negative predetermined voltage threshold.
The provision of a positive predetermined threshold and a negative predetermined threshold may be beneficial to filter voltage values which are less likely to be associated to an operation condition of the liquid dispenser; in particular, the positive predetermined threshold and the negative predetermined threshold may filter voltage values which are less likely to be associated to the first voltage peak or the second voltage peak, that is, to the completion of a first movement or a second movement. This may simplify the process of associating a given voltage peak to a particular operation condition and, more particularly, to a working cycle.
The positive predetermined voltage threshold may be 0.01 Volts and the negative predetermined voltage threshold may be −0.02 Volts.
Such positive predetermined voltage threshold and negative predetermined voltage threshold may be particularly suitable to filter voltage values which are less likely to be associated to an operation condition of the liquid dispenser and, in particular, to the completion of the first movement or the second movement.
The liquid dispenser may comprise an amplifier configured to amplify the voltage generated by the piezoelectric detector.
The provision of an amplifier may allow for an improved detection of the voltage peaks generated by the piezoelectric detector.
When an amplifier is provided, the positive predetermined voltage threshold and the negative predetermined voltage threshold may be adapted in such a way the amplification factor of the amplifier is taken into account.
The positive voltage filter and the negative voltage filter may be configured to filter any voltage within a predetermined filtering time triggered by a voltage peak not filtered by the positive voltage filter or the negative voltage filter.
Put another way, when the liquid pump generates a shockwave detected by the piezoelectric detector, and the shockwave generates a positive voltage peak greater than the positive predetermined threshold or a negative voltage peak lower than the negative predetermined threshold (that is, a voltage which is filtered by neither the positive voltage filter nor the negative voltage filter), the positive voltage filter and the negative voltage filter may be configured to filter any voltage (irrespective of its absolute value) subsequent to such voltage peak for a predetermined filtering time. Therefore, the voltage peak greater than the positive predetermined threshold or lower than the negative predetermined threshold determines the start of an interval of the predetermined filtering time.
The predetermined filtering time may be useful to avoid that two or more voltage peaks associated to the same operation parameter are detected. For example, the predetermined filtering time may avoid that two or more voltage peaks are generated as a result of the completion of a single first movement or a single second movement. Therefore, the predetermined filtering time may simplify the detection of the first voltage peak and the second voltage peak. This may improve the accuracy of the count of working cycles.
The predetermined filtering time may be chosen as a function of the maximum speed of the reciprocating member, so as to ensure that the same interval of the predetermined filtering time does not filter voltage peaks corresponding to the completion of different movements of the reciprocating member even when the reciprocating member moves at its maximum speed.
The predetermined filtering time may be 100 milliseconds.
A predetermined filtering time of 100 milliseconds may be particularly beneficial to avoid that two or more voltage peaks associated to the same operation parameter are detected.
The piezoelectric detector may be configured to count a working cycle when a voltage peak not filter by the positive voltage filter or the negative voltage filter is generated.
The positive voltage filter and the second voltage filter may be configured, as explained above, to filter voltage peaks which do not result from the completion of a first movement or a second movement or which result from the completion of a first movement or a second movement which has already generated an unfiltered voltage peak. Put another way, the appropriate selection of the positive predetermined voltage threshold, the negative predetermined voltage and the predetermined filtering time may enable the piezoelectric detector to count a working cycle when a voltage peak not filter by the positive voltage filter or the negative voltage filter is generated. Since a voltage peak may be directly associated to a working cycle, the count of working cycles may be carried out in a particularly efficient and simplified manner.
The piezoelectric detector may be disposed substantially perpendicularly to the longitudinal axis.
This perpendicular arrangement may be advantageous to enhance the detection of the shockwaves generated by the liquid pump by the piezoelectric detector and, more particularly, shockwaves generated by the reciprocating member.
The piezoelectric detector may be disposed on a mixing chamber outer housing of the liquid dispenser. In an embodiment, the mixing chamber outer housing comprises a lid configured to be disposed substantially perpendicularly to the longitudinal axis when the lid is at a closed position. The piezoelectric detector may be disposed on the lid.
By placing the piezoelectric detector on the lid, the detection of the shockwaves generated by the liquid pump may be improved, since the shockwaves may reach the piezoelectric detector more easily.
The liquid pump may comprise a dosage adjuster movable with respect to the mixing chamber outer housing, the dosage adjuster being configured to regulate the distance covered by the reciprocating member along the longitudinal axis in the first movement and the second movement in function of the relative position between the dosage adjuster and the mixing chamber outer housing, thus regulating the amount of liquid released through the liquid outlet during a single reciprocating movement (more particularly, during the first movement of such reciprocating movement).
As is known in the prior art, and as explained below in a non-limiting example with reference to the figures, the amount of mixed liquid which is released through the liquid outlet during a reciprocating movement may depend on the length of the first movement and the second movement. Such length may be advantageously adjusted with a dosage adjuster which regulates the distance covered by the reciprocating member during the first and second movements.
In an embodiment, the reciprocating member comprises a dosage piston configured to extend upstream of the second liquid inlet along a supply nozzle for supplying the second liquid. The dosage adjuster may be provided integrally with the supply nozzle. The supply nozzle may constitute the dosage adjuster. The supply nozzle may be adjustable with respect to the outer housing. In an embodiment, the supply nozzle is configured to move helicoidally with respect to the outer housing, such that the supply nozzle moves linearly with respect to the outer housing when the supply nozzle rotates with respect to the outer housing. The relative movement between the supply nozzle and the outer housing causes a similar relative movement between the dosage adjuster and the outer housing. The dosage adjuster can be therefore adjusted to come into contact with the dosage piston at a given position so as to limit the movement of the dosage piston accordingly, thus limiting the reciprocating movement of the reciprocating member to the chosen distance that gives rise to a particular release of mixed liquid.
The liquid dispenser may comprise a printed circuit board (PCB) which is integral with the mixing chamber outer housing and a coiled target which is configured to move as a function of the movement of the dosage adjuster, such that the coiled target is configured to determine the relative position between the dosage adjuster and the mixing chamber outer housing, thus determining the amount of liquid released through the liquid outlet during a single reciprocating movement.
Preferably, the PCB may comprise a coiled arrangement. The coiled target and the PCB comprising a coiled arrangement may advantageously provide an inductive measurement which is a function of the relative position of the coiled target and the PCB. In an embodiment, the coiled target is configured to move linearly along a planar PCB. The association of an inductive measurement to a given relative position between the coiled target and the PCB allows for an accurate and cost efficient solution to determine the amount of liquid released through the liquid outlet during a single reciprocating movement. Such arrangement may be particularly beneficial when the coiled target is configured to move linearly along a planar PCB, since this simplifies the determination of the relative position between the dosage adjuster and the mixing chamber outer housing.
In the embodiment where the dosage adjuster is provided integrally with the supply nozzle or when the supply nozzle forms the dosage adjuster, the coiled target may be configured to move linearly along the planar PCB when the supply nozzle moves helicoidally with respect to the mixing chamber outer housing. This configuration may be advantageous to provide a regulation of the amount of liquid released through the liquid outlet during a single reciprocating movement which is both easy to adjust and easy to measure.
The liquid dispenser may comprise a controller electrically connected to the piezoelectric detector.
The controller may be advantageously used to determine the association of a generated voltage peak to a given operation parameter. Preferably, the controller may be configured to associate a voltage peak to a transition between the first movement and the second movement or between the second movement and the first movement. In the latter case, the controller may count the number of working cycles.
The controller may also be configured to operate other functions of the liquid dispenser.
The controller may be electrically connected to the PCB.
When the controller is electrically connected to the PCB, the controller may advantageously be used to calculate the release of mixed liquid through the liquid outlet during a single reciprocating movement by detecting the relative position of the dosage adjuster with respect to the mixing chamber outer housing. In the embodiment wherein the liquid dispenser comprises a coiled PCB integral with the mixing chamber outer housing and a coiled target which moves as a function of the movement of the dosage adjuster, the controller may be used to calculate the release of mixed liquid through the liquid outlet using the inductive measurement generated by the PCB and the coiled target.
The controller may therefore be configured to determine the amount of liquid released through the liquid outlet within a time period based on the number of working cycles counted by the piezoelectric detector within the time period and on the amount of liquid released through the liquid outlet during a single reciprocating movement determined by the coiled target.
The controller may comprise a display unit configured to display information of the liquid dispenser.
The display unit may advantageously be used to display the information of the liquid dispenser such that it can be easily and quickly understood by a user of the liquid dispenser. In an example, the liquid display displays the number of working cycles per minute, the total number of cycles within a time period, the amount of mixed liquid released through the liquid outlet during a single reciprocating movement and the amount of liquid released through the liquid outlet within the time period. From the latter operation parameter, the display unit may also display the amount of mixed liquid released through the liquid outlet within a certain unit of time, that is, the volumetric flow rate. The display unit may be configured to display one or more operation parameters in different units. For example, the volumetric flow rate may be displayed in gallons per minute or litres per minute, among other units.
The controller may be configured to be connected to a remote device, such as a computer or a smartphone.
The remote device may be advantageously used to display the information of the liquid dispenser in the same manner as the display unit for users who are operating or checking the liquid dispenser remotely. Likewise, the remote device may be useful to operate the functions of the liquid dispenser which are controllable with the controller remotely from the controller.
The liquid dispenser may comprise a power supply configured to provide power to the liquid pump or to other components of the liquid dispenser.
The power supply may comprise, among other sources of energy, a battery integrated into the liquid dispenser, an external battery pack, a solar energy generator, a linear magnet generator or a paddle wheel which allows manual generation of energy when no other sources of energy are available.
These and other features and advantages of the invention will become more evident in the light of the following detailed description of preferred embodiments, given only by way of illustrative and non-limiting example, in reference to the attached figures:
The reservoir may be provided with a detector configured to determine or estimate the amount of second liquid 11 stored in the reservoir. In an example, the detector comprises a sensor which determines or estimates the amount of second liquid 11 stored in the reservoir as a function of the time taken by a signal emitted by the sensor to be reflected by the second liquid 11. In another example, the detector comprises a floating element configured to float in the second liquid 11, such that the amount of second liquid 11 stored in the reservoir may be determined or estimated as a function of the position of the floating element.
The liquid pump 1 comprises a reciprocating member 5 configured to effect a reciprocating movement along a longitudinal axis 21, the reciprocating movement alternately comprising a first movement and a second movement opposite the first movement, the second movement covering substantially a same distance along the longitudinal axis 21 as the first movement. In the embodiment of
The mixing chamber 4 of
The mixing chamber 4 of this embodiment also comprises a second sub-chamber 42 which is in fluid contact with the first sub-chamber 41 through an mixing chamber inner valve 43. The second sub-chamber 42 is separated from the first sub-chamber 41 by means of movable walls 44 which move integrally with the reciprocating member 5. Therefore, the first sub-chamber 41 and the second sub-chamber 42 are defined by the movables walls 44 and by a mixing chamber outer housing 8 which remains integral relative to the first liquid inlet 2 and the second liquid inlet 3. The mixing chamber inner valve 43 of this embodiment is mechanically connected to the reciprocating member 5 in such a way that the mixing chamber inner valve 43 remains closed during the first movement.
The second sub-chamber 42 is in fluid contact with a liquid outlet 7 through an outlet valve 6. The outlet valve 6 is mechanically connected to the reciprocating member 5 in such a way that the outlet valve 6 remains open during the first movement. In other words, the outlet valve 6 is open when the mixing chamber inner valve 43 is closed. Since the second sub-chamber 42 contains no liquid in the instant represented in
In the embodiment of
When the second movement is completed, the spring mechanism 52 of the reciprocating member 5 flips over the mixing chamber inner valve 43, which closes, and the outlet valve 6, which opens. A further first movement starts, such that the reciprocating movement 5 and the movable walls 44 move upwards as represented by
In the liquid dispenser 100 of
The liquid pump 1 may generate a shockwave due to the movement or friction of one or more of its components, such as the reciprocating member 5. In particular, it has been found that the flip over of the mixing chamber inner valve 43 and the outlet valve 6 by means of the spring mechanism 52 may generate a shockwave which leads to voltage peaks having a greater absolute value than the voltage peaks generated due to the movement or friction of other components of the liquid pump 1.
The positive voltage filter and the negative voltage filter of the embodiment of
The appropriate selection of the positive predetermined voltage threshold, the negative predetermined voltage and the predetermined filtering time may enable the piezoelectric detector 20 to count a working cycle when a voltage peak not filter by the positive voltage filter or the negative voltage filter is generated, without a need for discerning if the voltage peak is actually generated by a transition between a first (or a second) movement and a second (or first) movement (that is, by a flip over between the mixing chamber inner valve 43 and the outlet valve 6) or by any other movement or friction of a component of the liquid pump 1.
In the representation of
The relative movement between the supply nozzle 9 and the tubular extension 81 causes a relative movement between a dosage piston cylinder 92, which is in mechanical contact with the supply nozzle 9, and the tubular extension 81. In the example of
The liquid dispenser 100 of
In the embodiment of
The liquid dispenser 100 of
The controller 40 may also be configured to operate other functions of the liquid dispenser 100.
In the embodiment of
The controller 40 of
The smartphone 200 may include an application (App) 202 running thereon. The controller 40 may be configured to store, for example on an NFC tag, operational parameters to operate at least some of the functions of the liquid dispenser 100. Upon a user presenting the smartphone 200 to the liquid dispenser 100, the operational parameters may be downloaded to the smartphone 200 using the NFC protocol. The smartphone 200 may be configured to automatically start the App 202 upon pairing with an NFC tag. The controller 40 may be configured to store a unique identifier which corresponds to a specific liquid dispenser 100, of which there may be a large number. The identifier may also uploaded to the smartphone 200.
Once the App 202 is running on the smartphone 200, and the data has been downloaded from the NFC tag, the user may, upon first pairing with the smartphone 200, access the information of the liquid dispenser 100, displayed on the screen 201 of the smartphone 200.
The liquid dispenser 100 of
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004952.4 | Apr 2020 | GB | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17220963 | Apr 2021 | US |
| Child | 18470023 | US |
