a illustrates a closed container 10 with a small discharge orifice 14 containing liquid 11. The pressure of the air 12 in the container 10 is equal to atmospheric pressure Po. The pressure in the liquid 11 at any depth increases from the value of the air pressure at the surface level 13 of the liquid 11 by an amount equal to the density of the liquid times the vertical distance below the surface 13 of the liquid 11. This pressure distribution is illustrated in
b illustrates the container 10 when it is inverted and the small discharge orifice 14 is located a vertical distance H1 below the surface 13 of the liquid 11. Since the air pressure in the container 10 is at atmospheric Po, the pressure of the liquid at the discharge orifice 14 is greater than the atmospheric pressure by the product of the liquid density (d) times the vertical distance (H1) below the surface 13 of the liquid. That is, P=Po+dH1, where P is the pressure on the container-side of the discharge orifice 14. This added pressure causes liquid 11 to flow out of the container 10 to the atmosphere through the discharge orifice 14. As liquid 11 flows out of the container 10, the volume of the air 12 in the container 10 increases causing the pressure of the air 12 within the container 10 to decrease. The flow of liquid 11 through the discharge orifice 14 continues until the pressure (Pair) of the air 12 in the container 10 decreases to a value equal to the atmospheric pressure Po minus the product of the density of the liquid times the vertical distance the discharge orifice 14 is below the surface 13 of the liquid 11. When the pressure of the liquid at the container side of the discharge orifice 14 equals the atmospheric pressure Po, the flow of liquid stops as illustrated in
a, 3b and 3c illustrate three containers 10 having vent tubes of three distinct lengths. Each container 10 also has a small discharge orifice 14.
b illustrates a container 10 with a shorter vent tube 34. In this container 10, the pressure must decrease to atmospheric at the exit 35 of the vent tube 34 before air can enter the container 10 and maintain the pressure of the liquid constant. Since the vent tube 34 is shorter, there is less liquid between the exit 35 of the vent tube 34 and the discharge orifice 14. As a result the pressure at the discharge orifice 14 is lower than it was with the longer vent tube 31 and the discharge rate of liquid is lower. However, the discharge of liquid will still continue until the container 10 is empty of liquid.
c illustrates a container 10 with a zero length vent tube (just an orifice 14). In this case the liquid is discharged until the liquid pressure at the orifice 14 decreases to atmospheric. Only a small percent of the liquid contents of the container 10 is discharged.
It would be desirable for a liquid dispenser to have a vent tube that can change its length automatically to decrease the discharge flow rate so that the tube length becomes zero when a desired volume of liquid is discharged and the flow stops.
It would also be desirable to realize this effect without any moving parts.
In certain situations, it would also be desirable to dispense a measured volume of liquid.
a, 1b and 1c are illustrations of a conventional closed container with a small discharge orifice.
a, 3b, and 3c are illustrations of conventional closed containers with vent tubes of different lengths.
a is an illustration of a liquid dispenser according to an embodiment of the present invention.
b and 4c are illustrations of a regulator device in accordance with embodiments of the present invention.
a-5d illustrate the operation of a regulator device in accordance with an embodiment of the present invention.
a-6d are illustrations of functional equivalents of the device of
a-7d illustrate the principles of operation of liquid dispensers illustrated in
a-8d are illustrations of a liquid dispenser according to an embodiment of the present invention.
Reference is made to
When the liquid dispenser 40 is oriented in an upright position, as shown in
It will be instructive to describe a simplified configuration before describing the actual design. The simplification is based on the following assumptions: (1) zero pressure drop across any of the four orifices, (2) the device 41 is inverted from upright, (3) the vertical height of liquid between the air inlet orifice 46 and the liquid discharge orifice 47 is negligible and (4) the liquid pressure at the air transfer orifice 43 has decreased to atmospheric at the start of this discussion.
When the container 42 is inverted, sufficient liquid has been withdrawn from the container 42 to reduce the pressure of the liquid at the air transfer orifice 43 to atmospheric Po as illustrated in
a illustrates the regulator device 41 inverted from the upright orientation. At this orientation, it the regulator device 41 is immersed in liquid from the container 42.
As soon as the liquid dispenser 40 is inverted and the regulator device 41 becomes immersed in liquid, the pressure at the air transfer orifice 43 is greater than atmospheric. Consequently, fluid flows into the device cavity 48 through the air transfer orifice 43 until the pressure at the air transfer orifice 43 decreases below that in the device cavity 48.
The head of liquid in the container cavity 49 between the air transfer orifice 43 and the device liquid inlet orifice 44 causes the pressure of the liquid at the device liquid inlet orifice 44 and the liquid discharge orifice 47 to be greater than atmospheric. As a result liquid is discharged through the liquid discharge orifice 47 and liquid flows into the device cavity 48 through the liquid inlet orifice 44 as illustrated in
Liquid continues to flow into the device cavity 48 through the device liquid inlet orifice 44, and liquid continues to be discharged through the liquid discharge orifice 47 until the device cavity 48 becomes full of liquid as illustrated in
A fixed volume is discharged through the liquid discharge orifice 47 because of the following conditions:
Thus, the regulator device 41 is functionally equivalent to a variable length vent tube. This becomes apparent from a comparison of the device in
Reference is once again made to
The pressure of the liquid at the air transfer orifice 43 equals P=Po and the pressure at the liquid discharge orifice 47 equals
P=Po+dh1 (1)
where Po is the atmospheric pressure, d is the density of the liquid, and h1 is the height of the liquid between the air transfer orifice 43 and the liquid discharge orifice 47.
The functional equivalent of
P=Po+dH1. (2)
where Po is the atmospheric pressure, d is the density of the liquid, and H1 is the vertical height of the liquid between the vent tube exit 32 and the discharge orifice 14.
It is seen by comparing equation 1 with equation 2 that the pressure at the liquid discharge orifice 47 and discharge orifice 14 are the same if h1=H1. As a result the discharge rate will be the same if the size of the liquid discharge orifice 47 also equals the size of the discharge orifice 14.
b illustrates the regulator device 41 after additional liquid has flowed into the device cavity 48.
Reference is made to
P=Po−dh3+dh1 (3)
where Po is the atmospheric pressure, d is the density of the liquid, h1 is the vertical height between the air transfer orifice 43 and the liquid discharge orifice 47, and h3 is the vertical height of the liquid in the device cavity 48.
The functional equivalent of
P=Po+dH3 (4)
where Po is the atmospheric pressure, d is the density of the liquid, H3 is the height of the liquid between the vent tube exit 37 and the discharge orifice 14.
Equation (4) becomes
P=Po−dΔh+dH1 (5)
where Δh is the difference in the vertical length of the long and short vent tubes. That is, Δh=H1−H3.
Examination of equation (3) and (5) shows that the pressures at the discharge orifices have similar relations. As a result the flow rate discharges are equal if Δh=h3, if H1=h1, and if the discharge orifices 47 and 14 are of equal size.
Reference is made to
P=Po−dh4+dh1 (6)
where Po is the atmospheric pressure, d is the density of the liquid, h1 is the height of the liquid between the air transfer orifice 43 and the liquid discharge orifice 47, and h4 is the height of the liquid in the device cavity 48.
Since the device cavity 48 is full of liquid, (h4=h1) and equation (6) becomes
P=Po. (7)
The functional equivalent of
P=Po (8)
where Po is the atmospheric pressure.
It is seen by equations (7) and (8) that the pressures at the discharge orifices 47 and 14 are equivalent. If the size of the discharge orifices 47 and 14 are also equal, the liquid discharge flow rates are also equal.
Thus, the regulator device 41 effectively operates as a variable length vent tube. The level of the liquid in the device cavity 48 below the orifice 43 produces the same effect on the liquid discharge rate as vent tubes of different lengths. Yet the vent device 41 effectively operates in such a manner without any moving parts.
The device 41 also functions to dispense liquid over a constant interval of time. The rate of liquid discharged from the container through the liquid discharge orifice 47 is controlled by the liquid pressure at the liquid discharge orifice 47 and the size of the liquid discharge orifice 47. The pressure at the liquid discharge orifice 47 is controlled by the size of the device cavity 48, the rate at which atmospheric air is admitted to the device cavity 48 through the air inlet orifice 46 and then to the container 42 through the air transfer orifice 43. The rate at which atmospheric air is admitted to the device cavity 48 is controlled by the size of the air inlet orifice 46 and the pressure in the device cavity 48. The pressure in the device cavity 48 is controlled by the rate at which liquid is admitted to the device cavity 48 through the device liquid inlet orifice 44.
When the container 42 is inverted, liquid is discharged from the container 42 through the liquid discharge orifice 47 and other liquid enters the device cavity 48 through the device liquid inlet orifice. As a result, the pressures in the container 42 and the device cavity 48 are reduced. This reduction allows air from the atmosphere to flow into the device cavity 48 through the air inlet orifice 46 and then into the container 42 through the air transfer orifice 43. This airflow keeps the pressure at the fluid discharge orifice above atmospheric and liquid continues to be discharged. Simultaneously, liquid from the container 42 continues to flow into the device cavity 48 through the device liquid inlet orifice 44. The resulting head of liquid in the device cavity 48 restricts the rate at which air enters the device cavity 48. Thus, the pressure in the device cavity 48 and the container 42 is reduced. Because of the lower pressure, the discharge rate of liquid is reduced. When the head of liquid in the device cavity 48 is great enough to stop the flow of air into the device cavity 48 and then into the container 42, the pressure at the liquid discharge orifice reduces to atmospheric and the discharge stops. This occurs when liquid reaches the air transfer orifice 43. The volume of the discharge is controlled by the liquid pressures at the liquid discharge orifice 47, the size of the liquid discharge orifice 47 and the time that it takes for the device cavity 48 to fill with liquid.
In order to increase the discharge volume, the device liquid inlet orifice 44 could be decreased to increase the time to fill the regulator device 41 or the volume of the regulator device 41 could be increased. Another way to increase the volume of the discharge is to increase the rate of discharge by increasing the liquid discharge orifice 47.
The volume of the dispensed liquid varies by about ±3% as determined by experiment. This variation should be sufficient for certain applications, such as coffee cream dispensers, liquor dispensers, adding concentrated liquids to dilatants, etc.
The regulator device of
Reference is now made to
Initially, the pressure of the air 76 in the vessel 70 is atmospheric. Since the liquid 73 in the vessel 70 is at a level above the vent 71 and the entrance 72, the liquid pressures at those two locations are greater than atmospheric and liquid flows from the container 70 through the vent 71 and the entrance 72 into the holding volume 74 as illustrated in
The liquid 73 continues to flow through the vent 71 until the pressure of the air 76 in the vessel 70 decreases from atmospheric by an amount equal to the product of the height of the liquid surface H2 above the vent 71 and the liquid density. At this time, the pressure of the liquid at the vent 71 is equal to atmospheric pressure and the liquid stops flowing through vent 71 as illustrated in
Simultaneously with the liquid flow through entrance 72, air from the holding volume 74 enters the vessel 70 through the vent 71. This flow of air results because the pressure in the vessel 70 tends to decrease as liquid flows out of the vessel 70 through the entrance 72. As long as the vessel 70 is sealed, except for the flow through the vent 71 and the entrance 72, the pressure in the vessel 70 remains constant during this period. Liquid continues to flow through the entrance 72 (since it is farther from the liquid level in the vessel than the vent 71) until the level of the liquid in the holding volume 74 reaches the vent 71. At this time, the liquid pressure in the holding volume 74 at the vent 71 location is equal to atmospheric and both the air and liquid flow stop. As illustrated in
The operation is summarized as follows. A holding volume 74 is immersed in the liquid in a closed container at atmospheric pressure. The liquid from the vessel 70 flows into the holding volume 74 through the vent 71 and entrance 72 due to pressure differences. As the liquid leaves the vessel 70 and enters the holding volume 74, the pressure in the vessel 70 decreases until the liquid pressure in the vessel 70 located at the vent 71 is equal to atmospheric pressure. The liquid flow through the vent 71 stops because of equal pressures and the flow continues through the entrance 72 due to pressure differences. The pressure in the vessel 70 tends to decrease due to the flow through the entrance 72 and causes air from the atmosphere to flow through the opening 75 to the holding volume 74 and through the vent 72 into the vessel 70 to maintain the pressure therein constant during this period. The flow of liquid through the entrance 72 into the holding volume 74 continues until the liquid level in the holding volume 74 reaches the vent 71. At this time both the airflow and the liquid flow stop because of equal pressure and a measured volume of liquid is available for discharge in the holding volume 74.
When the vessel 70 is inverted, liquid in the holding volume 74 is discharged through the opening 75, and the holding volume 74 is replaced with atmospheric air. When the vessel 70 is reoriented, the cycle then repeats.
a-8d illustrates a liquid dispenser 180 including a regulator device 181 within a container 182. The regulator device 181 includes a tube 183 having an open end outside of the container 182 and a partially closed end proximate to the bottom of the container 182. The open end of the tube 183 communicates with the atmosphere and functions as both liquid discharge orifice and the air inlet orifice. When the container 182 is orientated upright, the regulator device 181 is covered with liquid. The tube 183 has a cavity 186, an entrance 185 located near the bottom of the container 182, and a vent orifice 184 displaced from the bottom of the regulator device 181. A measured volume is determined by the amount that the vent orifice 184 is displaced from the entrance 185.
When the container 182 is oriented upright, as illustrated in
When the container is inverted, as illustrated in
Reference is now made to
The device 341 captures a volume in the first trap portion 386 between the air transfer orifice 384 and the fluid inlet 385 orifice. The first time that the liquid dispenser 380 is inverted, liquid flows from the container cavity 339 through the air transfer orifice 384 and entrance 385 into the first trap portion 386. When the liquid dispenser 380 is reoriented in an upright position, the trapped liquid is transferred to the second trap portion 388. The regulator device 341 is now primed. When the liquid dispenser 380 is inverted after the first time, the liquid from the first inversion that was in the second trap portion 386 is discharged at the open end 387 of the tube 343, as the new volume of fluid enters the cavity up to the air transfer orifice 384. Once the regulator device 341 has been primed, a measured volume of fluid can be discharged each time the liquid dispenser 380 is inverted.
Number | Name | Date | Kind |
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5078305 | Glynn et al. | Jan 1992 | A |
Number | Date | Country |
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2601652 | Jan 1988 | FR |
Number | Date | Country | |
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60744404 | Apr 2006 | US |