A pinch valve is a valve that is operable with a flexible tubing or hose and which is capable of pinching the tube or hose using a tube-pinching mechanism. Pinch valves are typically full bore, linear action valves that can be used in an off/on manner. However, some pinch valves can be used in a variable position or throttling service.
Pinch valves are used in many medical and pharmaceutical applications. They are also used in food dispensing applications because advantages of pinch valves include cleanliness, excellent drainage, and ease of cleaning. In addition to cleanliness, another advantage of pinch valves is their operation speed. Most pinch valves are simply on-off valves; they open and close a flexible tube using a pinch bar that moves between two positions. Moving a pinch bar through two, fixed locations can be done quickly.
A problem with prior art pinch valves, especially those used with a liquid dispenser is that they do not facilitate the installation and removal of the bulk containers from which liquids are dispensed. Stated another way, prior art pinch valves typically require disassembly to install and/or remove a tube passing through them and also for cleaning. Disassembling a prior art pinch valve is difficult and time consuming. A pinch valve that can be disassembled quickly and easily would be an improvement over the prior art.
The bottom 208 of the refrigerated storage compartment 200 has a front edge 212 into which slots 214 are formed. The slots 214 receive pinch valves described below. The pinch valves are comprised of two pieces. A first part is fixed in a slot 214. The second part of the pinch valve is removable from the first part in order to allow a flexible tube extending downwardly from a liquid storage bin in the refrigerator storage compartment 200 to be received directly into the first part of the valve wherein the tube is pinched and un-pinched.
The tanks 302 shown in
Controllably dispensing liquid from the tanks 302 requires the flexible plastic tubes 310 to be opened and closed. Opening and closing the flexible tubes 310 is accomplished using a pinch valve 314, which is considered herein to be a full bore control valve that uses a pinching effect to obstruct fluid flow.
A problem with many prior art pinch valves is that they require a tube to be threaded through the valve. Threading a tube through a pinch valve means passing the flexible tube through a pinch valve in a manner akin to inserting a strand through a small opening. Threading a tube through a prior art pinch valve usually requires manipulating the tube through the valve from the top by bending folding. It is time consuming, tedious and usually requires supporting a relatively heavy, liquid-filled container.
The pinch valve 314 disclosed herein is comprised of two sections or portions that can be quickly and easily separated from each other without tools or special equipment in order to enable a dispensing tube 310 to be inserted directly into the “valve,” i.e., without having to feed or thread a tube through the valve 314.
The first part of the valve 314 is referred to herein as a frame section 316. When viewed from above or below, the frame section has a shape reminiscent of the upper case Arabic letter “U.” Its shape is also reminiscent of the Greek letter “Π” which is also known as “pi.” When viewed from above or below, its shape is also reminiscent of the mathematical symbol for intersection (∩) and union. A second section that is removable from the frame section 316 is referred to as a removable clamp section. The clamp section is described below. For brevity, such shapes (∩, U, Π) and equivalents thereof are collectively referred to hereinafter as U-shaped or substantially U-shaped.
The bottom 309 of the tank 306 rests on a support plate 400. The support plate 400 has a side wall 402 that defines an air gap 404 below the support plate 400 and above the bottom 208 of the storage compartment 200. The notch 210 formed at the front edge 212 of the bottom 208 is configured to receive the pinch valve assembly that is comprised of the aforementioned U-shaped frame section 316, which receives a clamp section that is removable from the frame section 316.
When the clamp section 504 is held at an angle as shown, protuberances 512 that extend outwardly from sides 514 of the frame section 316 can be slid into two, opposing grooves 516 formed into the opposing sides 506 and 508 of the frame section 316. The removable clamp section 504 is slid down the grooves 516 to a substantially circular cutout located near the bottom of the U-shaped frame section sides 506 and 508. The cutout is identified by reference numeral 618 in
Cantilevered arms 516 extend from the third side 510 of the frame section 316. They are configured to engage an edge 518 of a clamp 520 located at the top 804 of the clamp section 504. When the clamp section 504 is slid down the grooves 516 to the cut-out 618 and when the clamp section 504 is rotated forwardly, the arms 516 and clamp 520 lock the clamp section 504 in place in the frame section 316.
In a preferred embodiment, the third side 510 of the frame section 316 is formed by wide, base section portions of the first side 506 and the second side 508. As stated above, both of the sides of the frame section have a slot formed in them to receive the clamp section, which is also referred to herein as a second part of the pinch valve.
The slot 618 formed into each side of the frame section 316 that receives a protuberance extending from a side of the clamp section 504 is referred to herein as a clamp receiving slot 618. The clamp-receiving slot 618 in the first side of the U-shaped frame section 316 faces or opposes a clamp-receiving slot in the opposite second side of the U-shaped frame section 316. The clamp-receiving slots 618 in the sides of the frame section 316 enable the clamp section 504 to be slid upwardly and removed from the frame section 316 and thereafter slid downwardly for re-installation into the frame section 316. The ability to quickly and easily remove the clamp section 504 from the frame section 316, without tools, enables a dispensing tube 310 to be placed into and removed from the pinch valve frame section 316 directly, i.e., without having to thread or feed a tube 310 through a pinch bar mechanism as prior art pinch valves require.
A dispensing tube 310 is removed from the pinch valve by de-latching the clamping arms 516 from the edge 518 of the clamp 520 and rotating the clamp section 504 outwardly, i.e., away from the tube 310 and refrigerated compartment 220 and sliding the clamp section 504 upwardly and out of the clamp receiving slots 516. After the clamp section 504 is removed from the frame section 316, a tube in the frame section 316 can be removed directly from the frame section 316 because the frame section 316, being U-shaped, has an open passageway between the two opposing side walls 506 and 508.
The first side 506, second side 508 and third side 517 of the frame section 316 are considered herein as being substantially U-shaped, i.e., they have a shape reminiscent of the Arabic letter “U.” The open space between the two opposing sides and “in front of” the third side defines an open passageway that receives a tube 310 of a liquid container.
The frame section depicted in
Referring to both
Referring now to
The clamp-receiving slot 612 receives protuberances that extend outwardly from the sides of the aforementioned removable clamp section 504. The clamp-receiving slot 612 has a width dimension (orthogonal to the length of the clamp-receiving slot 612) and a depth into the sides of the clamp sections. The width and depth of the clamp receiving slot 612 are selected to provide a slip fit to a substantially rectangular protuberance 512 from the side wall 514 of a clamp section 504. The clamp receiving slot 612 thus receives the clamp section 504 into the frame section 316.
As shown in
(The right side 604 of the frame section 600 is a mirror image of the left side 602. When the left side 602 and right side 604 are assembled as shown in
When the left side 602 and the right side 604 are assembled together with the heat sink 606 enclosed between them, the assembled frame section 600, which is depicted in
The back face 706 of the heat sink 606 has a second, horizontally-oriented channel 726. The cross sectional shape of the second channel 726 (when viewed from either side) is either an arc of a circle or an arc of an ellipse. The second channel 726 has a depth and a width configured to mate with the outside surface of a length of tubing of a refrigeration system evaporator coil, not shown but well known to those of ordinary skill in the mechanical art. The mechanical attachment of a refrigeration coil into the second channel 726 provides a direct thermal mechanical coupling of the heat sink 606 to an evaporator coil of a refrigeration system. In another embodiment, the back face 706 is smooth and has attached to it, the cold side of a Peltier device. In another embodiment, the channel 726 formed in the back face 706 has an electric heating element attached to it, which provides heat energy into the heat sink 606. In yet another embodiment, the channel 727 has a tube through which a hot or heated liquid is passed and which provides heat energy into the heat sink. In yet another embodiment, a smooth back face 706 has the hot side of a Peltier device attached to it, which also provides heat energy into the heat sink 606. Regardless of whether the heat sink back face 706 is attached to a source of heat energy or a heat sink, the direct, mechanical coupling of the heat sink 606 to a heat transfer device, such as an evaporator coil, a Peltier device, or a heating element, significantly improves heat transfer to and from liquids in a flexible tube 310 that abuts the front face 704 and which is held in the first channel 712. The shape of the first channel being substantially similar to the shape of a tube 310 increases the surface areas of the tube 310 and heat sink 606 through which heat can be conducted.
In
Referring now to both
A curved handle 814 extends downwardly from the bottom side 806. The bottom side 806 is thus formed with a slot, which the handle 814 projects outwardly from and translates in. The handle 814 has a bottom end 820 and an opposing top end 822. The curvature of the handle 814 allows the top end 822 to extend into an open side 826 of a wedge-shaped pinch bar 824 with the bottom end 820 extending away from the cabinet facilitating actuation of the valve by lifting or depressing the handle 814.
The top end 822 of the handle 814 is mounted into a pyramidal or wedge-shaped pinch bar 824 using a pin 828 that extends through the right side 808 and the left side 810 of the clamp body 802. The pin 828 also extends through an elongated slot 830, which extends through the right side 832 of the pinch bar 824 and the left side 834 of the pinch bar 824.
The elongated slot 830 can be seen as bordered by two substantially cuboid-shaped protuberances 836A and 836B extending outwardly from the right side 832 of the pinch bar 824. An identical set of protuberances extend from the left side 834 but cannot be seen in
With regard to the clamp body 802 and more particularly the pinch bar 824, the distance separating the left side 834 from the right side 832 of the clamp body 824 is less than the separation distance between the left side 810 and the right side 808 of the clamp body 802. The pinch bar 824 is thus able to freely translate back and forth (as shown in
The pinch bar 824 translates back and forth on a track or slide comprised of the protuberances 836A and 836B that extend outwardly from the opposite sides of the pinch bar 824. The protuberances 836A and 836B ride against the side walls of the cuboid extensions 838A and 838B from the left and right sides 810 and 808 of the clamp body 802.
The pin 828, which also extends through the elongated slot 830, provides a pivot for the top end 822 of the handle 814. Upward or downward movement of the bottom end 820 of the handle 814 drives the pinch bar 824 backwardly, against the force exerted on the pinch bar 824 by the springs. Upward or downward movement of the bottom end 820 of the handle 814 thus causes the pinch bar 824 to be retracted inwardly into the clamp body releasing or un-pinching a hose 310 in the frame portion.
A hole 845 through the two opposite sides is sized and configured to receive the pin 828 around which the top end 822 of the handle 814 pivots. A clamp 846 with an edge 847 is formed at the top 804 of the clamp body 802, extending upwardly from the top side 804 to provide a latch for cantilevered arms that extend from the third side of the U-shaped clamp portion.
The protuberance length is less than the diameter of the cut-out 618 formed at the bottom of the clamp receiving slot. The protuberance length is chosen such that when the protuberances 848 are inside the cut out 618 and rotated by even a small angle, as happens when the clamp body is latched into place, the protuberance length prevents the clamp body 802 from sliding upwardly, i.e., out of the frame section. Rotation of the clamp body 602 in the frame section to a latched position thus locks the clamp body into the frame section.
The pin 828 around which the pinch bar 824 rotates functions as an axle. Upward or downward movement of the end of the handle 814, relative to horizontal, causes the wedge-shaped pinch bar 824 to translate toward or away from the third side of the U-shaped clamp section. The upward or downward handle movement thus pinches and un-pinches a plastic tube in the clamp section.
In a preferred embodiment, the handle 814 is formed of a stamped metal. The frame section is comprised of an injection molded plastic such as nylon or fiberglass. The clamp section 504 is also comprised of an injection molded plastic such as nylon or fiberglass. The heat transfer body or heat sink 606 is preferably comprised of a thermally-conductive material such as brass, copper or aluminum.
Those of ordinary skill in the art will recognize that the pinch valve described above has a valve frame that is open and capable of directly receiving a tube from a liquid reservoir without having to feed or “snake” the tube through a pinch bar assembly as prior art valves require. Moreover, the third side or back side of the frame section can be shaped with the side walls to provide a substantially concave shape which will locate a flexible tube directly in front of the pinch bar.
The heat sink or thermally conductive body being thermally and mechanically coupled to a heat transfer device such as those described above provides improved heat transfer over prior art devices. Such a feature assists in providing temperature stability to liquids trapped in a plastic tubing above the pinch valve keeping liquids therein hot or cold as necessary. Heat transfer through the thermally conductive body being by way of conduction rather than radiation or convection provides more thermal heat transfer than prior art pinch valves provide.
The foregoing description is for purposes of illustration only. The true scope of the invention is set forth in the appurtenant claims.
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