The invention relates to a discharge head for a liquid dispenser for discharging pharmaceutical or cosmetic liquids, and to a liquid dispenser, equipped with the discharge head.
A discharge head of the type in question has a base and an actuation handle which can be pressed down relative to the latter and by means of which a pump mechanism can be actuated. Such a discharge head usually has a series of valves, in particular at least one of the valves described below. An outlet valve opens depending on pressure, and is arranged between the pump chamber and the discharge opening, and serves to open, as the size of the pump chamber decreases in the course of the actuation, through the liquid pressure of the liquid in the pump chamber, such that the liquid can be dispensed through a discharge opening, but closes during the return stroke. An inlet valve opens depending on pressure, and is arranged between the liquid inlet and the pump chamber, and opens in the course of the return stroke after an actuation, under the effect of the negative pressure in the pump chamber, in order to suck liquid into the pump chamber for the next discharging procedure. The inlet valve is closed during the discharge of liquid. A ventilation valve opens depending on pressure and serves to open a ventilation channel when, after a discharge, a negative pressure has been established in the liquid store. In the idle state of the discharge head, the ventilation valve is to close, so that no contamination can enter.
All of these valves are intended to be closed in certain phases of the operation and to be opened in other phases. The opening process is controlled mainly by the prevailing liquid pressure and/or gas pressure. If a certain threshold positive pressure defined by the configuration of the valve is exceeded, this leads to a deflection of a valve body, in particular of a valve flap, such that liquid or air can flow through, until the pressure again drops below the threshold positive pressure and the respective valve closes again.
A problem of known embodiments is that there is often a conflict of aims in the design of the valve. For example, it is desirable that the threshold positive pressure for opening the outlet valve is as low as possible, such that even a gentle actuation of the actuation handle causes a continuous stream of liquid. At the same time, however, it is also desirable that, in an idle state of the discharge head, a high threshold positive pressure is needed to bring about opening, such that the outlet valve does not accidentally open in a situation where there is a low ambient pressure, for example in the hold of an airplane or in a filling installation operating in a negative pressure atmosphere. Similarly, as regards the ventilation valve, provision is made that the latter very safely closes the liquid store in the absence of a negative pressure in the liquid store, but reliably opens during or after the actuation, such that no negative pressure remains in the liquid store. In the case of the inlet valve, in the same way as with the outlet valve, it is important that it safely closes in the idle state of the discharge head, such that a negative pressure situation in the environment cannot cause opening. However, if there is a negative pressure in the pump chamber, the inlet valve should as far as possible open immediately.
The prior art discloses, for example in EP2210674 A2, dispensers in which, for the purpose of what is called priming, i.e. the initial filling of the pump chamber with liquid, a forced opening of the inlet valve takes place at the end of the stroke, so that the air located therein in the delivery state is forced back into the liquid store. A pin provided in a fixed position in relation to the actuation handle serves as a kind of carrier which, toward the end of the actuation stroke, runs onto a dome-shaped valve and, upon continued movement, deforms the latter and thus opens it.
EP 2763796 B1, WO 2006/031110 A1 and WO 2010/106256 A1 disclose various dispensers in which the pump chamber is formed by a hose-like, elastically deformable pump chamber body which has, also in an integral manner, an inlet valve flap or an outlet valve flap. These dispensers are in each case designed in such a way that the valve flaps are decoupled from the deformation of the rest of the body. The application of force to the valve flaps for the purpose of opening is thus effected only by the gas or liquid pressures present on both sides of the valve flaps. Therefore, the respective threshold positive pressure needed to open the respective valves does not depend on the degree of deformation of the respective pump chamber bodies.
The problem addressed by the invention is to develop a discharge head of the type in question in such a way that it advantageously lessens the stated conflict of aims pertaining to the respective threshold positive pressures at the valve flaps.
To this end, a discharge head is proposed which, in line with discharge heads of the type in question, has a base and an actuation handle which can be pressed down relative to the base in an actuation direction between a non-actuated end position and an actuated end position. Moreover, the discharge head has a liquid inlet for connection to a liquid store and a discharge opening for dispensing liquid to an environment, and it has a pump mechanism with a pump chamber, which is arranged between the actuation handle and the base and by means of which liquid can be conveyed from the liquid store to the discharge opening.
A discharge head of the type in question has at least one of the three following valves. An outlet valve which opens depending on pressure, and which is arranged between the pump chamber and the discharge opening, opens, as the pump chamber decreases in size, through the liquid pressure of the liquid in the pump chamber. An inlet valve which opens depending on pressure, and which is arranged between the liquid inlet and the pump chamber, opens, as the pump chamber increases in size, through the negative pressure in the pump chamber. A ventilation valve, which opens depending on pressure, opens when there is a negative pressure in the liquid store.
According to the invention, provision is made that at least one of these valves has a variable threshold positive pressure beyond which it opens, wherein this variable threshold positive pressure depends on the relative position of the actuation handle with respect to the base. This is to be understood as meaning that the force with which the respective valve is kept closed for structural reasons, with the same pressure on both sides of the valve, is different in the respective end positions, i.e. lower in the actuated end position of the actuation handle compared to the non-actuated end position of the actuation handle.
In the case of the outlet valve, this is the threshold positive pressure that is needed in the pump chamber in order to open the valve, in relation to a surrounding atmosphere into which the discharge is intended to take place. In the case of the inlet valve, it is the threshold positive pressure in the surrounding atmosphere in relation to the liquid store. In the case of the inlet valve, it is the threshold positive pressure in the liquid store in relation to the pump chamber.
To achieve the variable threshold positive pressure, the discharge head has an effector element which bears on the actuation handle and on the base and is preferably secured there, such that it deforms when the actuation handle is pressed down. This deformation of the effector element, made from an elastic material such as an elastomer, acts on a valve flap of the outlet valve, of the inlet valve and/or of the ventilation valve, which flap is attached to the effector element, wherein this effect lies in an application of a force or moment, by which the force with which the respective valve is kept closed for structural reasons, with the same pressure on both sides of the valve, drops and the required threshold positive pressure thus also falls. To ensure that the desired positive effects associated with this are sufficiently apparent, the design of the effector element and/or of the respective valve flap and the attachment of the valve flap to the effector element are such that a reduction of the threshold positive pressure of at least 10% is achieved.
The effect that can thereby be achieved is different for the different valve types.
In the case of the outlet valve, the fact that the threshold positive pressure for opening the valve falls during actuation means that there is less risk of an oscillating opening and closing of the outlet valve in the event of slow actuation, which makes dosed discharge difficult. Moreover, the threshold positive pressure in the non-actuated end position can be chosen higher, such that there is less risk of the dispenser leaking in a surrounding atmosphere of low ambient pressure, for example in the hold of an airplane.
In the case of the inlet valve, which deliberately opens during the return stroke, the aspiration of liquid at the start of the return stroke takes place more quickly and the actuation handle returns more quickly to its non-actuated end position and can accordingly be reused more quickly. Moreover, it is likewise true of the inlet valve that the threshold positive pressure in the non-actuated end position can be chosen higher, such that there is less chance of a surrounding negative pressure drawing liquid through the inlet valve and outlet valve out of the dispenser.
In the case of the ventilation valve, the effect achieved is that the latter reliably opens more or less simultaneously with the opening of the inlet valve, so as to directly ensure a pressure equalization in the liquid store. By contrast, in the non-actuated end position, the ventilation valve is reliably closed, such that contaminants are prevented from entering the liquid store when the dispenser is not used for a long period of time.
As regards to all three valve types, the mode of operation is in principle identical. A compressible effector element is placed or secured with opposite ends at the base and at the actuation handle, such that it is deformed by compression during an actuation. The respective valve flap is attached to the effector element, preferably by being formed integrally thereon, such that this deformation of the effector element also causes a force or moment to be coupled into the valve flap, wherein this force or this moment is oriented in the direction into which the valve flap is shifted for the purpose of opening the respective valve. The force with which the valve flap is pressed against its associated mating surface thus falls, and the threshold positive pressure needed to open the valve falls.
In order to provide measurable advantages, said fall of the threshold positive pressure is sought to be by at least 10%. However, it is advantageous if the threshold positive pressure falls even further, in particular by at least 30% or even by at least 40%.
The threshold positive pressure of the outlet valve can, for example, be over 800 mbar in the non-actuated end position and less than 700 mbar in the actuated end position. In the case of the inlet valve, the threshold positive pressure can be, for example, over 100 mbar in the non-actuated end position and less than 90 mbar in the actuated end position. In the case of the ventilation valve, the threshold positive pressure can be, for example, over 200 mbar in the non-actuated end position and less than 180 mbar in the actuated end position.
Since the effector element is secured to the base and to the actuation handle, its deformation begins more or less directly with the start of the movement of the actuation handle. Since this deformation leads to the fall of the threshold positive pressure, the latter preferably also falls directly at the start of the actuation. It is considered advantageous if the threshold positive pressure has already fallen by at least 5%, particularly preferably by at least 15% or even by at least 20%, by the actuation handle having been moved to a middle position between the non-actuated end position and the actuated end position.
Particularly in the case of the outlet valve and of the inlet valve, it is advantageous if there is a relevant fall of the threshold positive pressure over most of the path between the end positions, since this permits the uninterrupted opening of the outlet valve and, on account of the easy opening of the inlet valve, the rapid return of the actuation handle to the non-actuated end position. In the case of the ventilation valve, the facilitated opening over a large part of the path between the end positions is advantageous, since the pressure equalization is required in the phase in which the aspiration of liquid from the liquid store into the pump chamber takes place. The ventilation valve should therefore be reliably opened over most of the return stroke and should reliably close only toward the end.
The threshold positive pressure at the valves of different valve types preferably falls by less than 100% as a result of the force applied to the respective valve flap during the transfer from the non-actuated end position to the actuated end position. Therefore, even in the actuated end position, a positive pressure is preferably necessary to open the respective valve. This is advantageous in the case of the outlet valve, since otherwise the aspiration taking place during the return stroke under the effect of a negative pressure in the pump chamber would be disturbed and there would be a danger of air flowing through the discharge opening into the pump chamber during the return stroke. In the case of the inlet valve and of the ventilation valve, it is also considered desirable that they are not opened in the actuated end position solely on account of the deformation of the effector element. Here, however, such opening of the respective valve at the end position is less harmful, and it may in some cases even be advantageous in order to suction liquid into the pump chamber or air into the liquid store.
The effector element is by definition placed on the base and on the actuation handle and in particular secured thereto, which is to be understood as meaning that it is necessarily deformed as the actuation handle moves closer to the base. The effector element is preferably secured to the base and to the actuation handle by a clamping connection or the like.
If several valves are present which, in accordance with the invention, have a valve flap attached to the effector element, provision can be made for the valve flaps to be attached to a common effector element and also for them to be attached to different effector elements. The effector element for acting on a valve flap can serve as a dedicated effector element, solely for acting on one or more valve flaps, and can be separate from the rest of the pump mechanism.
However, an embodiment is advantageous in which the pump mechanism itself has an elastically compressible component which at the same time also forms the effector element. In particular, the pump mechanism can have a pump chamber wall which surrounds the pump chamber and which is formed by a deformable hose-like pump chamber component which is secured with an open inlet side to the base and is secured with an open outlet side to the actuation handle. In such an embodiment, the effector element is preferably integrally connected to the pump chamber component, wherein in particular the effector element is preferably formed by the pump chamber wall or a part thereof.
The effect of the deformation of the effector element on the valve flap can be realized in different ways. An embodiment is advantageous in which the effector element has a shape which is curved or bent several times in opposite directions and which shortens in the manner of a concertina upon actuation of the actuation handle. In the case where the effector element is formed by the pump chamber wall, this effect can be realized by the pump chamber wall being configured at least in part in the form of a bellows with a shape that is curved or bent several times in opposite directions.
Such a configuration is advantageous for the intended influencing of the threshold positive pressure of a valve, since in this way it is possible to ensure a deformation of the effector element that is easily reproducible. Moreover, the subportions intended to swivel in opposite directions in the concertina shape or zigzag shape are well suited for direct or indirect coupling of moments into the valve flaps. This embodiment is thus particularly suitable for pivotable valve flaps.
In a preferred embodiment, a subportion of the effector element, in particular a first or last subportion of such a concertina-like effector element, can already be oriented at an angle to the actuation direction in the non-actuated end position of the actuation handle. The subportion is in this case arranged at the effector element in such a way that it is swiveled to a more strongly angled orientation to the actuation direction by a kind of pivoting movement upon actuation of the actuation handle. The valve flap can be arranged on this subportion, or on an adjacent subportion swiveling therewith to a slightly lesser extent, such that a moment acting in the opening position acts on the valve flap when the actuation handle is pressed down.
Preferably at at least one end, the effector element has a securing portion, in particular a circumferential securing portion, which is secured to the actuation handle or to the base, in particular by being clamped in or clamped on. An easily deformable tilting web, in particular a circumferential collar-like tilting web, can be integrally formed on this securing portion, which tilting web preferably extends approximately in the plane whose normal vector coincides with the actuation direction. At the end of the tilting web directed away from the securing portion, a deformable part of the effector element extends in or counter to the actuation direction, and the valve flap extends in the opposite direction, such that, upon actuation of the actuation handle, a moment acting due to the actuation on the effector element is coupled into the valve flap in the direction of its open position.
In such an embodiment, the tilting web acts as a decoupling means which permits a coupled translational and/or rotational mobility of the valve flap with the end of the inherently deformable part of the effector element and thus permits the coupling of a load-relieving moment into the valve flap.
In a related type of application of a moment and/or a force to a valve flap, provision is made that the effector element has a securing portion of said type for attaching to the base and/or to the actuation handle, in particular once again a circumferential securing portion. This securing portion merges into a deformable thrust web, in particular a circumferential thrust web, the pressing-down action causing a thrust force to be coupled to the end of the thrust web opposite the securing portion and offset in relation to the valve flap. On the other hand, the valve flap is integrally formed offset toward the securing portion such that, upon actuation of the actuation handle, the offset thrust force applies a tensile force to an outside of the valve flap, which couples a tilting moment into the valve flap in the relief direction.
The invention further relates to a liquid dispenser for discharging pharmaceutical or cosmetic liquids, with a liquid store and with a discharge head of the type described.
The liquid dispenser is suitable in particular with pharmaceutical or cosmetic liquids. By virtue of the mode of operation described above, such a dispenser is readily suitable for transport, since there is usually no danger of leaking. By virtue of the outlet valve being designed in the manner described above, it is possible to achieve a well metered and calculated discharge, even in the event of slow actuation of the actuation handle.
When used for cosmetic liquids, the liquid store of the dispenser is preferably filled with lotions or gels, lotions with a solids fraction, or soap or shampoo. In the case of lotions with a solids fraction, which is not unusual in facial cosmetics, an outlet valve of the type according to the invention has proven useful, since it closes satisfactorily even when a solids particle is present in the region of the sealing surface.
Further advantages and aspects of the invention will become clear from the claims and from the following description of a preferred illustrative embodiment of the invention, which is explained below with reference to the figures.
The discharge head 10 has a pump mechanism 60 (not shown in
The base 20 of the discharge head shown in
The actuation handle 40 of the discharge head shown in
When the pressure is the same on both sides, the valve flaps 72, 82 bear with inward pretensioning on the respective valve surface 74, 84. When the pressure is the same on both sides, a third valve flap 92 of the ventilation valve 90 bears with outward pretensioning on the valve surface 94. All three valve flaps 72, 82, 92 are designed circumferentially and therefore have the shape of a portion of a cone or a cylindrical shape.
At the upper end of the pump chamber component 66, a circumferential securing portion 54 is provided, by means of which the pump chamber component 66 is clamped into the retaining structure 46, thereby creating a leaktight coupling of the pump chamber to the discharge opening 44. A thin tilting web 56 extends radially inward from the securing portion 54, wherein a notch 56A is provided in the present illustrative embodiment, such that the tilting web performs the decoupling action that is explained in detail below. To the inside of the tilting web 56, the latter is adjoined by the valve flap 72 counter to the actuation direction 2, while the bellows-like pump chamber wall 62 extends in the opposite direction toward the base 20.
The lower end of the pump chamber component 66 forms a circumferential securing portion 55, which is clamped onto the inlet sleeve 23. The valve flap 82 is formed integrally on this securing portion 55. Facing toward the outside, a tilting or thrust web 57, 58 adjoins the securing portion 55, which in turn is made comparatively thin by means of a circumferential notch 57A. The outer side of the tilting and thrust web 57, 58 is adjoined, in the direction of the actuation handle 40, by the lower end of the bellows-like pump chamber wall 62. In the opposite direction, the tilting and thrust web 57, 58 is adjoined by the valve flap 92 of the ventilation valve 90.
The design of the pump chamber component 66 with said elements and in particular with the valve flaps 72, 82, 92 serves the purpose of influencing the force with which the ends of the valve flaps 72, 82, 92 are pressed against the valve surfaces 74, 84, 94 on account of their being attached to other parts of the pump chamber component 66. The pump chamber component 66 and in particular the bellows-like pump chamber wall 62 thereof form an effector element 50 for controlling this respective force.
In the upper end position of the actuation handle 40, as shown in
If an actuation is now performed by pressing the actuation handle 40 down, the pump chamber component 66 is compressed, wherein the change of length is largely effected completely by the pump chamber wall 62, forming the effector element 50, and by the subportions of the pump chamber wall 62 being laid on one another in the manner of a bellows. Two subportions 52, 53 at the ends of the effector element 50 formed by the pump chamber wall 62 are thus swiveled further in the direction of the arrows 3, 4 from a position in which they were already at an angle relative to the actuation direction 2. On account of the decoupling in relation to the respective securing portions 54, 55 by means of the tilting webs 56, 57, this swiveling has the effect that an equidirectional moment is coupled in the direction of the arrows 5, 6 into the valve flaps 72, 92, which moment, although not sufficient to release the valve flaps 72, 92 from the valve surfaces 74, 94, nonetheless reduces the pressing force that is acting there.
The tilting and thrust web 58 moreover has the effect that the subportion 53 and the valve flap 92 are shifted slightly in the direction of the arrow 7 in relation to the securing portion 54. This gives rise to a tensile force in that side of the valve flaps 82 of the inlet valve 80 facing toward the pump chamber 64, as a result of which a moment is also coupled in there, which moment acts in the direction of the arrow 8 and also reduces the pressing force on the valve surface 84 at this valve flap 82.
The state obtained in
Upon continued movement in the direction of the actuated end position, which is shown in
When the actuation handle 40 is let go, the pump chamber wall 62 brings about a restoring force, by which the actuation handle 40 is pressed via the state in
The description of the sequence involved in pressing down the actuation handle 40 on the basis of
In normal operation, with a filled liquid store attached, the procedure is as follows: Starting from the state in
When the actuated end position of
When the return stroke of the actuation handle 40 begins, the inlet valve 80 opens immediately, since the restoring force is at a maximum at this time, and since the threshold positive pressure for opening the inlet valve is at a minimum. The pump chamber 64 thus directly begins to refill. The already open ventilation valve 90 permits unimpeded inward flow of compensating air through the ventilation apertures 26 into the liquid store, and it remains reliably open during most of the return stroke. The result of this is a very rapid restoration of the actuation handle 40, with complete refilling of the pump chamber 64. After the non-actuated end position of
Number | Date | Country | Kind |
---|---|---|---|
17181288 | Jul 2017 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2018/066686 | 6/21/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/011622 | 1/17/2019 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4201317 | Aleff | May 1980 | A |
4979646 | Andris | Dec 1990 | A |
5014881 | Andris | May 1991 | A |
5238156 | Andris | Aug 1993 | A |
5544789 | Gillingham | Aug 1996 | A |
5992704 | Jager-Waldau | Nov 1999 | A |
6406207 | Wiegner et al. | Jun 2002 | B1 |
6755327 | Hazard et al. | Jun 2004 | B1 |
7677415 | Auer | Mar 2010 | B2 |
7793803 | Neerincx et al. | Sep 2010 | B2 |
8292129 | Stadelhofer et al. | Oct 2012 | B2 |
9079206 | Doulin et al. | Jul 2015 | B2 |
10022740 | Van Swieten et al. | Jul 2018 | B2 |
10035159 | Bruder et al. | Jul 2018 | B2 |
20100116849 | Lautre | May 2010 | A1 |
20120024904 | Doulin | Feb 2012 | A1 |
20120145747 | Knopow | Jun 2012 | A1 |
20140239017 | Van Schuckmann | Aug 2014 | A1 |
20160138953 | Greiner-Perth et al. | May 2016 | A1 |
20160332180 | Bruder | Nov 2016 | A1 |
Number | Date | Country |
---|---|---|
102099122 | Jun 2011 | CN |
103608123 | Feb 2014 | CN |
105593136 | May 2016 | CN |
4041136 | Jul 1992 | DE |
19729516 | Jan 1999 | DE |
60304349 | Oct 2006 | DE |
102014200867 | Aug 2015 | DE |
2210674 | Jul 2010 | EP |
2763796 | Nov 2015 | EP |
2006031110 | Mar 2006 | WO |
2010106256 | Sep 2010 | WO |
Entry |
---|
International Search Report issued in International Application No. PCT/EP2018/066686, with English translation, dated Aug. 24, 2018 (6 pages). |
Written Opinion of International Searching Authority issued in International Application No. PCT/EP2018/066686, dated Aug. 24, 2018 (7 pages). |
Office Action of European Patent Office issued in corresponding European Application No. 17181288.6, dated Jan. 10, 2018 (10 pages). |
Office Action from the Intellectual Property Office of India issued in corresponding Indian Application No. 201917053176 dated May 28, 2020 (6 pages). |
Chinese Office Action with partial English Translation issued in corresponding Chinese Application No. 201880046766.X dated Dec. 18, 2020 (13 pages). |
Number | Date | Country | |
---|---|---|---|
20210121904 A1 | Apr 2021 | US |