This application is the U.S. national stage application of International Patent Application No. PCT/IB2012/053366, filed Jul. 3, 2012.
The present invention relates to a mechanical dispensing system for dispensing fluids.
There are generally two categories of dispensing systems: pressurized and non pressurized. In pressurized systems, containers are filled with gas under pressure, the gas either being mixed with the liquid to be dispensed, or separated therefrom by a bag receiving the liquid or gel mounted in a pressure resistant container, the bag being connected to the outlet valve and the pressurized gas surrounding the bag within the container. The liquid is dispensed by actuating the valve. A disadvantage of pressurized systems is the need to have a sufficiently resistant container to withstand the pressure of the propellant. Also, the use of volatile propellants such as butane is unfriendly to the environment and hazardous in view of their inflammability. The nature of the recipients that may be used in pressurized systems is also limited due to the technical constraints.
In mechanically pressurized systems, pumping ambient air into the container to pressurize the container before use may not be appropriate for certain liquids and gels to be dispensed because of the oxidizing effect and the introduction of bacteria contained in the air into the container.
Certain dispensers comprise a membrane or piston pump that directly pumps the liquid in the container out of the dispensing head nozzle. Conventional dispensing heads however do not allow a fine and accurate delivery of liquid and the rate of delivery of the liquid being dispensed is highly dependent on the force applied by the user on the actuator lever. In conventional systems, even after the pumping action has been stopped, there is often still a small amount of liquid that continues to exit the dispensing head outlet nozzle. In direct pump action dispensers, it is also very difficult to generate a consistent aerosol spray, in particular a consistent droplet size and rate of delivery. Conventional direct action dispensing pumps are also cumbersome and not very compact. For many products, conventional direct action dispensing pumps are not very elegant and find limited use in products that seek a large customer appeal, for example in cosmetics products.
It is an object of this invention to have a dispensing system for a container receiving a fluid that is manually energised and that enables a well controlled and consistent delivery of fluid.
For certain applications it is advantageous to provide a manually actuated fluid dispensing head that can dispense small quantities of fluid with fine control.
For certain applications it is advantageous to provide a manually actuated fluid dispensing head that can dispense fluid in an aerosol spray with consistent rate of delivery and droplet size.
For certain applications it is advantageous to provide a manually actuated fluid dispensing head that can be implemented in containers that do not pump or draw air into the liquid contained in the container.
For certain applications it is advantageous to provide a manually actuated fluid dispensing head that can be integrated within a container in a discrete manner and that allows a wide range of container design configurations.
It is advantageous to provide a manually actuated fluid dispensing head that is compact and cost-effective.
It is advantageous to provide a manually actuated dispensing head that is easy to operate.
Objects of this invention have been achieved by providing a manually actuated dispensing system.
Disclosed herein is a manually actuated dispensing system for dispensing a fluid contained in a non-pressurized container, the dispensing system comprising a nozzle through which fluid to be dispensed exits, a dispensing head comprising a housing, a pump mounted in the housing, and a pump actuation mechanism. The pump comprises a rotor rotatably and axially displaceable with respect to a stator, the rotor comprising first and second axial extensions of different diameters, mounted in corresponding chambers of the stator, first and second seals mounted in the stator housing and surrounding the first and second axial rotor extensions, the rotor extensions comprising liquid supply channels that, in conjunction with the sealing rings, operate as valves that open and close communication between an inlet of the pump connected to the inside of the container and the pump chambers, respectively the pump chambers and an outlet of the pump connected to the dispensing nozzle, as a function of the angular displacement of the pump rotor. The rotor is coupled mechanically to the actuation mechanism and the actuation mechanism is configured to be manually operated to release or to drive the pump rotor to dispense fluid, respectively to block the pump rotor to stop dispensing fluid.
The rotor and stator may comprise complementary cam mechanisms defining the axial displacement of the rotor in opposing axial directions as a function of angular displacement of the rotor, the axial directions defining a pumping action and a pump filling action.
According to certain embodiments, the dispensing system may further comprise an energy storage mechanism coupled to the pump rotor, and a manually actuable energy storage loading mechanism coupled to the energy storage mechanism.
The energy storage mechanism may advantageously comprise a spiral spring coupled at an inner end to a rotor portion coupled to the pump rotor, and at an outer end to a housing portion fixed to, or integral with, the dispenser head housing. The spring may be coupled to the pump rotor via a freewheel allowing free rotation of the rotor portion during loading of the spring respectively locking the rotor portion to the pump rotor during unloading of the clock spring.
The loading mechanism may comprise a manual loading grip in the form of a wheel grip rotatably mounted to the housing configured to wind up the spring.
In another embodiment, the loading mechanism may comprise a cord coupled at one end to the rotor portion and windable therearound, and connected at the other end to a handle, the cord being pullable to wind the spring.
The pump actuation mechanism may advantageously comprise a brake member engagable with a complementary brake portion of the pump rotor configured to block the rotor when the actuation mechanism is in a position to stop dispensing fluid, respectively release the pump rotor when the actuation mechanism is in a position to dispense fluid. The brake member and complementary brake portion may comprise inter-engaging teeth or protrusions, or may function principally by friction grip.
The pump actuation mechanism may comprise a spring configured to elastically bias the brake member towards the complementary brake portion to block the rotor when the actuation mechanism is released.
In certain embodiments, the actuation mechanism may be coupled to the pump rotor in a manner configured to directly drive the pump rotor to dispense fluid during manual actuation of the actuation mechanism. The pump rotor may be coupled to a gear wheel engaged by a complementary gear of the pump actuation mechanism, the complementary gear being actuated by a manual actuation member of the pump actuation mechanism. The gear wheel may be coupled to the pump rotor via a freewheel.
The complementary gear of the pump actuation mechanism may be in the form of a rack or in the foam of a gear wheel or gear ring.
In certain embodiments, the pump may advantageously be disposed inside the container, for instance proximate or at a bottom wall of the container, and at least partially immersed in fluid contained in the container.
Advantageously, the invention provides a dispensing head that allows a consistent rate of the liquid to be dispensed, the dispensing rate depending not on a variation of actuation force but on the rotation speed of the pump rotor that may be well-controlled. The dosage controlled by rotation of the pump which also acts as a valve obviates the need for a separate dispensing valve.
In certain embodiments, an energy storage means, such as a coil spring or other springs that are energized and used to drive the rotor of the pump enable a dispensing operation without creating pressure in the container and without requiring a pumping action during the liquid dispensing. For the dispensing of small amounts of liquids, this is advantageous for comfort of use and for accurately directing the dispensing head and the fluid to be dispensed.
Also advantageously, the dispensing head according to the invention can be used in very small containers that have no or little gas therein, or that do not accept the pumping of ambient air into the container.
Further objects and advantageous features of the invention will be apparent from the claims, the detailed description, and the annexed drawings, in which:
Referring to the figures, a non-pressurized mechanically actuated dispensing system according to various embodiments of the invention comprises in general a dispensing mechanism including a dispensing head 1 comprising a body or housing 2, an actuation mechanism 3, and a pump 4 connected to an inlet 5 communicating with the inside of a liquid reservoir 6 of a container 7 in which a fluid to be dispensed 8 is contained. In certain embodiments, the dispensing head may further comprise an energy storage mechanism 9 and a loading mechanism 10 for energising the energy storage mechanism 9.
The pump 4 may advantageously have a configuration and pumping action similar to the pump described in WO2007/074363, which is incorporated herein by reference, except for differences described herein. The pump 4 comprises a stator 12 and a rotor 13 rotatably mounted in the stator. The stator 12 comprises a housing 14 defining a chamber 15, 16, hereinafter called the rotor chamber, within which first and second axial extensions 17, 18 of the rotor are mounted. First and second seals 19, 20 are mounted in the stator housing 14 and define sealing rings sealingly surrounding the first and second axial extensions 17, 18 respectively of the rotor. Liquid supply channels 22, 24 are provided in the first and second axial extensions of the rotor. The first axial rotor extension 17 has a generally cylindrical shape with a diameter D1 that is smaller than the diameter D2 of the second axial extension 18 which also has a generally cylindrical shape. The axial extensions with liquid supply channels cooperate with the respective first and second seals to create first and second valves that open and close liquid communication across the respective seal as a function of the angular displacement of the rotor.
In a preferred embodiment, the axial movement of the rotor 13 is advantageously effected by a double cam mechanism 30 that defines the axial displacement of the rotor in both axial directions, namely in the pumping action direction A1 and in the pump filling direction A2, as a function of the rotor angular displacement. The cam mechanism 30 comprises a rotor cam 31 and a stator cam comprised of 32a and 32b. The rotor cam may be in the form of one or more protrusions and the stator cam in the form of annular cam surfaces 32a, 32b, a first cam surface 32a defining the pumping action and an opposed cam surface 32b defining the pump filling action (i.e. drawing of fluid into the pump). It is understood however that the cam mechanism may be inversed in that the rotor provides the annular cam surfaces and the stator first and second cam protrusions either side of the rotor annular cam. The above-described double cam mechanism is advantageous in that the cam elements may be manufactured of injected plastic or other materials and assembled or integrally formed with the rotor, respectively stator of the pump, in a very cost effective configuration.
The stator 12 of the pump is illustrated in
The outlet 28 of the pump communicates with an outlet 27 of a nozzle 26 of the dispenser head. The pump outlet may advantageously connect directly to the nozzle 26, but within the scope of the invention it is also possible, if desired, to position a valve, such as a self-closing valve or a manually actuated valve, between the pump outlet 28 and nozzle outlet 27.
It is understood that within the meaning of the term “fluid” as used herein, it is meant any liquid, gel, suspension, cream, or other product that flows and may be dispensed by a pumping action, either sprayed as an aerosol or dispensed as a non-aerosol liquid or gel. The invention may advantageously be used for a large range of liquid products including cosmetics, liquid soaps, liquid medical preparations and formulations, detergents, water and other liquids without any specific limitations. The actual design of the nozzle outlet for creating an aerosol spray, or foam such a shaving cream, or delivering a flowing fluid may use designs per se known from the various conventional dispensing heads.
The use of a pump as described herein in a fluid dispensing system is particularly advantageous for a number of reasons. Firstly, the pump can draw liquid from a container at sub-atmospheric pressures, in other words creating a partial volume, which allows the liquid contained in the reservoir to be drawn out without replacing the volume of dispensed fluid that exits the reservoir with ambient air. The amount of fluid dispensed depends only on the number of turns effected by the rotor of the pump and not on the pressure difference between the liquid reservoir and ambient pressure, nor on the resistance to flow of dispensed liquid in the pump or outlet nozzle. Also, the pump used in the present invention enables accurate dosage of the dispensed liquid and obviates the need for valves since the pump itself integrates a valve function. Also, the pump used herein may be easily integrated in a dispensing spray head, or within a liquid container as illustrated in the embodiments of
The embodiments of
In the variants with an energy storage mechanism 9, the dispensing head comprises an actuation mechanism 3 that acts to block the rotor of the pump to prevent dispensing liquid, respectively to liberate the rotor to allow rotation in a pumping direction for dispensing liquid.
Referring first to the embodiment of
Instead of a biasing spring 36 acting on the actuation member, the actuation member 34 may be movable, by sliding or rotation, from a first closed position preventing fluid dispensing, to an open position liberating the pump rotor for dispensing fluid, by means of a complementary protrusion, latch, notch and groove, or other similar configuration that allows the actuation member to be mechanically switched from the open position to the closed position and vice versa. In another variant, the actuation member may be connected to a bi-stable spring element that allows the actuation member to be mechanically flipped from the open to the closed position and vice versa, and to remain stably in the open or closed position once actuated.
The energy storage mechanism 9 may advantageously comprise a mechanical spring, in particular a clock spring or other equivalent angular or spiral spring. The spring coil is connected at an outer end to a spring holder barrel 42 rotatably mounted in the housing 2, and is connected at an inner end to a rotor portion 44 fixed to or integral with the pump rotor 13.
In the embodiment of
In the embodiment illustrated in
In the embodiment of
In the variant illustrated in
In the embodiment of
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In the embodiments of
In the variant shown, the pump inlet 5 is configured as an orifice 5 in the stator of the pump which is immersed in the fluid, the orifice 5 being arranged close to the bottom wall 66 of the container. The pump outlet 28 is connected via a tube to the nozzle outlet 27 of the dispenser system. The dispenser system further comprises a pump manual actuation member 34′ in the form of a ring rotatably mounted to the container and provided with gear teeth 61 on an inner side thereof, engaging the teeth of the gear wheel 62′ of the pump. The gear wheel 62′ of the pump actuation mechanism is positioned outside of the container 7 and in the embodiment shown below the bottom wall 66. In this configuration, the pump is fixed to and extends through a bottom wall 66 of the container. The pump may either form a functional separate unit assembled to the container 7, or the stator of the pump may be integrally formed with the container bottom wall 66 as illustrated in
The user can thus dispense small amounts of fluid with fine control and can easily stop dispensing with immediate effect by stopping rotation of the ring 34′. In pressurized systems or dispensers where tubes or containers are squeezed, it is much more difficult to control immediate stopping of dispensing.
Referring to the embodiment of
In this variant, the nozzle 26 may be arranged adjacent, for instance above, the manual actuation member 34, but it would also be possible to have the dispensing nozzle arranged at an opposite end of the container to the pump and actuation buttons by connecting the nozzle via a tube to the outlet of the pump, for example in a manner similar to the tube shown in the embodiments of
Dispensing System
Number | Date | Country | Kind |
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1130/11 | Jul 2011 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2012/053366 | 7/3/2012 | WO | 00 | 1/3/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/005159 | 1/10/2013 | WO | A |
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Entry |
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Written Opinion in International Application No. PCT/IB2012/053366, Nov. 23, 2012, pp. 1-6. |
Number | Date | Country | |
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20140138410 A1 | May 2014 | US |