The present invention relates to a liquid distribution unit provided between a container accommodating therein a liquid and a device or apparatus that receives and used the liquid. Further, the present invention relates to apparatuses such as an ink-jet recording apparatus, image forming apparatus, or the like, that uses such a liquid distribution unit for distributing an ink. For example, the present invention relates to a liquid distribution unit for use in an image forming apparatus such as copiers, printers, facsimile apparatuses and multifunctional apparatuses for distribution an ink to recording heads.
Conventionally, various ink-supplying means are proposed and put into practice in the field of ink-jet recording apparatuses that conducts printing on a recording sheet such as paper by ejecting ink droplets from a nozzle.
Particularly, there is used a construction of confining an ink in a bag of flexible material and taking out the ink by inserting a needle to the bag. The ink thus taken out is transported to a recording head.
In such a construction, the ink bag is mounted in a recording apparatus at a fixed position in the form of an ink cartridge, wherein the ink bag is typically accommodated in a hard resin case, and the ink is supplied to movable recording head mounted movably upon a carriage by way of a flexible tube, or the like. With such a construction, it becomes possible to avoid using large power motor for driving the carriage that carries the recording head and also the heavy ink tank.
Because of its capability of performing high-density recording by forming minute dots, the recording apparatus of this type is used extensively in versatile printing applications including color printing, while there is recently a demand of further high-quality output, and thus, there is a demand for further improvement of printing quality for both color printing and monochromatic printing, which uses a black ink.
In order to meet for such a demand and to perform the monochromatic printing with high definition, there is proposed a technology of using two or more recording heads for the black color ink and supply the inks of the same black color to the respective recording heads. Thereby, the precision of printing is improved by displacing the printing position between these plural recording heads for the black color.
On the other hand, such a construction requires feeding of the inks of the same color to plural recording heads, and the user of the recording apparatus has to purchase plural ink cartridges of the same color, while such use of plural ink cartridges of the same color increases the running cost of the image forming apparatus and increases the chance of confusion caused in the side of the user of the image forming apparatus.
The present invention has been made in view of such problems and has its object of providing a liquid distribution unit capable of eliminating the need of providing plural ink cartridges of the same color ink in an ink-jet recording apparatus that achieves high-definition image formation by feeding the inks of the same color to plural recording heads. Thereby, confusion of the user is eliminated and the running cost for the image formation is lowered.
Another object of the present invention is to provide a liquid distribution unit for use between a container of a liquid and an apparatus supplied with said liquid, said liquid distribution unit comprising:
According to the liquid distribution unit of the present invention, it becomes possible to eliminate the need of providing plural ink cartridges of the same color in an image forming apparatus such as an ink-jet recording apparatus in which the ink of the same color such as a black color is supplied to plural recording heads separately for high-definition recording. Thereby, the cost of the image forming apparatus is reduced together with the chance that of the user of the image recording apparatus is get confused with the use of plural ink cartridges of the same color in the image forming apparatus.
Referring to
Further, the image forming apparatus of
Thereby, the first scanning optical system 15 and the second scanning optical system 18 are moved to scan over a manuscript placed on a contact glass 12, and the image of the manuscript thus scanned is read by an image sensor 20 disposed behind a lens 19.
The image signal thus produced by the image sensor 20 is then digitized and applied with image processing to form printing data, and the image of the manuscript is recorded on the recording sheet 5 by the image recording part 2 according to the printing data thus obtained.
Further, there is provided a pressure plate 10 for urging the manuscript to the contact glass 12.
Further, the image forming apparatus of
Referring to
Thereby, it should be noted that the recording head 24 includes: liquid ejection heads 24k1 and 24k2 ejecting the droplets of a black color (Bk); a liquid ejection head 24c ejecting the droplets of a cyan color (C); a liquid ejection head 24m ejecting the droplets of a magenta color (M); and a liquid ejection head 24y ejecting the droplets of a yellow color (Y), wherein the inks of the respective colors are supplied to the respective recording heads form respective sub-tanks 25 mounted also on the carriage 23. Thereby, it should be noted that the ejection heads 24k1 and 24k2 for the black color are disposed adjacent with each other.
Further, each of the sub-tanks is fed with an ink of the corresponding color from an ink cartridge (main tank) 26 disposed detachably in the main body 1 of the image forming apparatus at a fixed location as shown in
For the liquid ejection head constituting the recording head 24, it is possible to use a piezoelectric head that causes ejection of the ink droplets by using a piezoelectric element as the actuator means such that the piezoelectric element pressurizes the ink in an ink passage formed in the head when ejecting the ink droplets by causing deformation in a vibration plate constituting a wall of the ink flow passage such that there is caused a change of volume of the ink flow passage. Alternatively, it is possible to use a thermal head that ejects the ink droplets by the pressure of a bubble formed in the ink in the ink passage by of heating the ink by a resistance heater. Further, it is also possible to use an electrostatic head that causes ejection of the ink droplets by providing an electrode in the vicinity of the vibration plate defining the wall surface of the ink passage and by causing deformation in the vibration plate by way of the electrostatic force induced between the vibration plate and the electrode.
In
Further, while the image forming apparatus of
In the image forming apparatus of
In the construction of
Referring to
It should be noted that the sub-tank 25 has a construction of attaching a flexible film 102 on a frame 101 defining the body of the sub-tank 25 by way of bonding or welding, and includes a spring (not shown) between the frame 101 and the film 102 such that the spring urges the flexible film 102 in an outward direction. Further, there is provided a reinforcement part (not shown) on the film 102 in correspondence to the outward bulging caused by the spring, and there is further provided a pressurizing lever 106 on the lateral side of the frame 101 for pressurizing the film 102 against the exerting force of the spring in a manner movable forward and backward with regard to the film 102 such that the sub-tank 25 is squeezed when the lever 106 is actuated.
Further, as shown in
Thus, by pressing down the pin 151 in the state that the interior of the sub-tank 25 is opened to the air via the vent pin 153 and further by returning the pin 151 to the initial position, the sub-tank 25 is squeezed by the lever 106 and subsequently inflated by the action of the spring inside the tank 25. Thereby, there is formed a negative pressure inside the sub-tank 25 and the ink inside the ink cartridge 26 is drawn into the sub-tank 25 via the tube 26C with the negative pressure thus formed. In order to actuate the vent pin 153, there is provided a drive unit 162 having an actuation lever 161.
Referring to
Referring to the drawings, the liquid distribution unit 50 has a construction of engaging a first body part 57 and a second body part 58 of a tubular shape having a rectangular cross section and made of a material such as POM (polyacetal) or PBT (polybutylene terephthalate) in view of contact with the ink, wherein each of the first body part 57 and the second body part 58 has an opened end and the liquid distribution unit 50 is constructed by engaging the respective opened ends of the first and second body parts 57 and 58 with each other.
In an example, each of the first and second body parts 57 and 58 has an inner diameter of 2-3 mm and has a wall thickness of 1.3-1.5 mm. When the wall thickness is smaller than the foregoing, there is possibility that the pressure or water content of the ink may be lost by leak. In such a case, the composition or viscosity of the ink has to be optimized.
In the case of using a silicone tube, there is a possibility that the pressure or water content of the ink may be lost by causing leak when the image forming apparatus is left unused. While it is possible to use metals for the body parts 57 and 58, there is a possibility that working is difficult, and it is more preferable to use a resin which is easy to be molded. Further, the first and second body parts 57 and 58 may have a tubular shape of circular cross-section.
Referring to
Further, it is preferable to shape the inner wall surface of the first body part 57 to have a smooth curved surface at the closed end part thereof as shown in
On the other hand, the second body part 58 is provided with an outlet port 54 for connection to the pump 56, wherein it will be noted that a similar seal ring 19 is provided to the outlet port 54.
Again, the cross-sectional area of the outlet port 54 and the seal 19 may be determined according to the specification of the ink that is to be used. Further, it is preferable to shape the inner wall surface of the second body 58 to have a smooth curved surface at the closed end part thereof as shown in
In the present embodiment, the respective opened ends of the first and second body parts 57 and 58 are formed to have a structure so as to mate with each other.
Thus, the opened end of the first body part 57 has a diameter slightly larger than the diameter of the opened end of the second body part 58 such that the opened end of the second body part 58 can be inserted into the first body part 57, wherein the second body part 58 thus inserted into the first body part 57 carries thereon a seal ring similar to the seal ring 19. Thereby, the seal ring is held between the first body part 57 and the second body part 58 inserted into the first body part 57.
As a result of increase of the diameter at the opened end of the first body part 57, there is formed a stepped structure in the first body part 57 between the region of increased diameter where the opened end of the second body part 58 is inserted and the rest of the first body part 57, while the second body part 58 carries thereon a flange part 60 for engaging with the edge of the opened end of the first body part 57. Thus, the positioning of the second body part 58 is achieved with respect to the first body part 57 by merely engaging the flange part 60 with the edge of the opened end of the first body part 57 when assembling the first and second body parts 57 and 58 with each other.
In the state that the first body part 57 and the second body part 58 are assembled with each other, it should be noted that the outlet ports 53 and 54 are separated from each other by a distance of about 28 mm as measured between the centers of these outlet ports, wherein each of the outlet ports 53 and 54 has a diameter of about 10 mm.
While
By providing the outlet ports 53 and 54 at the side opposite to the side where the inlet port 51 is provided as shown in
With regard to the ink suction tool 52, a part that is used for an ink-jet recording apparatus can be used. In the illustrated example, the ink-drawing tool 52 comprises a fitting part 52A for fitting to the inlet opening 51 of the liquid distribution unit 50 and a hollow needle 52B having a diameter of about 1 mm and attached to the fitting part 52A.
Further, it is preferable that, in the state that the first and second body parts 57 and 58 are assembled, the volume in the liquid distribution unit 50 at a first side of the inlet port 51 is generally identical with the volume at a second, opposite side of the inlet port 51. By doing so, the time for sucking out the ink from the distribution unit 50 by the pump 55 can be set generally identical with the time for sucking out the ink by the pump 56.
Referring to
As can be seen in
Referring to
Further, while not illustrated, it is possible to form at least one of the first and second body parts 57 and 58 by a cylindrical member and closing an end far from the inlet port 51 by flattening the end and applying thermal welding to such a flattened part. Thereby, the outlet port 53 or 54 is provided in the vicinity of such a closed end as shown in
Such a construction is advantageous in view of low cost by forming the cylindrical member by using a resin molding process. On the other hand, such a construction has a drawback in that the flow of ink may be tabulated at the closed end part.
Further, it is possible to form the first and second parts 57 and 58 by a single tubular member and close the both end parts thereof by thermal welding. This construction, too, is advantageous in view of low manufacturing cost, while it has the drawback of occurrence of turbulence in the ink flow at such closed end parts.
Further, it is conceivable to realize the function of the liquid distribution unit of the present invention by connecting a branched flexible tube structure to the cartridge 26 in the holder 26A.
In such a case, however, there is a need of connecting the flexible tubes inside the main body 1 of the image forming apparatus manually, while such manual connection of the tubes inside the main body 1 of the image forming apparatus is becoming difficult in view of downsizing of the image forming apparatus and associated decrease of the space for carrying out such connection work inside the main body 1 of the image forming apparatus.
While the present invention has been explained for the system that uses a main tank and a sub-tank, it should be noted that the present invention is not limited to such a construction and it is possible to apply the present invention to the image forming apparatus of the type in which the ink is fed directly to the recording head. Further, the present invention can be used for a liquid supplying system other than the one used for supplying ink. Further, while the explanation has been made for the example in which the ink distribution unit is formed of two parts, it is possible to form the ink distribution unit by three or more parts.
Further, the present invention is by no means limited to the embodiments described heretofore, but various variations and modifications may be made without departing from the scope of the invention.
The present invention is based on Japanese priority application No. 2004-365325 filed on Dec. 17, 2004, which is incorporated herein as reference.
Number | Date | Country | Kind |
---|---|---|---|
2004-365325 | Dec 2004 | JP | national |