Patent Application
20170276531
The present invention relates to a liquid dosing device by which a controlled, metered dose of liquid can be repeatedly dispensed. A preferred field of use of said liquid dosing device is domestic or household use, or containers for detergents for cleaning, fabric conditioners or the like. Other fields of use include a dosing apparatus for manually and automatically dosing dishwashing liquids, hair-care products, skin products, care applications, liquid medications, such as cough syrup, liquid food, such as sauce or syrup, and the like. When dosing a precise quantity shall be kept even if the container is used and stored upside down, the liquid dosing device facing down.
A liquid dosing device is particularly known from WO 2005/049477 A2 to be improved by the present invention. Particularly, said liquid dosing device has an outlet passage leading to a front discharge opening, past or around a control or dosing chamber positioned behind the front discharge opening. Said dosing chamber comprises at least one charge opening allowing a restricted charge flow of liquid from the container interior into the dosing chamber. Further, the known liquid dosing device comprises a plunger or a sliding piston moving in the control or dosing chamber and dividing the control or dosing chamber in a drive chamber section and a dose chamber section. Said piston is adapted to advance during dispensing, under the influence of liquid forced into the drive chamber section behind the sliding piston through a drive or control opening. When the sliding piston has advanced to a blocking or end position the dosing shall be terminated and the outlet passage shall be blocked. The outlet path of liquid leads from the container interior forwardly, past the outside of the dosing chamber and then radially inward through the at least one charge opening in front of the sliding piston.
In order to control said advancing of the sliding piston towards the blocking position, a dump valve arrangement is provided at the back to the dosing chamber to allow liquid to escape more rapidly from the drive chamber section after a full dose has been dispensed. The dump valve allows liquid to enter the device chamber section during dispensing via the control opening. The dump valve comprises a dump valve seat and a dump valve member entering the dump valve seat to seal the control opening in a closed condition. The closed condition is generated when the valve member is forced to the valve seat under the influence of the pressure rise in the liquid by squeezing the container. In order to bring the sliding piston back into its rest position, the container is to be turned upright and the squeeze is to be released. Under gravity of the liquid and the sliding piston, the last finds back its rest position. Even if the squeezed container exerts a sufficiently powerful suction, it may be possible to restore the control piston to its end position without having to bring the container into the upright position.
However, the known dosing device has disadvantages in that the restoring action heavily depends on the upright position of the container and, further, said dump valve arrangement introduces an increased number of parts. Further, it turns out that the sliding piston often jams within the dosing chamber due to residues accumulating and drying up close to the dosing chamber, which might affect the consistency of the dosing action.
A differential measuring device is known from US 2011/0277857 A1. In one of the embodiments of US 2011/0277857 A1 a floating valve is provided which can open and close the discharge outlet and the control or drive opening. The measuring function is achieved by a liquid flow exiting the discharge outlet as long as the valve is not in the closing or end position. During the travel of the valve from the rest position to the end position, a liquid bypasses the valve and finally is discharged. However, it turned out that the measuring function cannot be achieved if the pressure applied to the squeezable container generates a pressure difference on the valve which is equilibrated with the lifting buoyancy forces. In this operation situation, a permanent outflow of the metered device will occur.
EP 2 444 782 A1 discloses an apparatus and means for repeatedly dispensing controlled doses of liquid. The structure of this known liquid dosing device is similar to the above-mentioned one of WO 2005/049477 A1. The disadvantages identified for the liquid dosing device according to WO 2005/049477 A1 shall be overcome by an improved drainage of the dosing chamber. A ratio of total surface of said charge opening and said control opening shall be provided, however, the dump valve arrangement still having the disadvantages as identified above.
Further, WO 2010/023462 A1 discloses a liquid dosing device similar to the above-mentioned one of WO 2005/049477 A1. Both embodies suffer from a non-sufficient recovery movement of the piston to be caused by the drop of internal pressure and a backflow. It turned out that said backflow does not reliably bring the piston back to its rest position in which the dosing chamber shall be fully charged with the liquid to be metered. WO 2010/023462 A1 refers to an improvement of terminating the dosing in the blocking position of the piston. In the blocking position, the sliding piston stops at the outlet passage, particularly at a rearwardly extending tubular formation. Said tubular formation is lined with an elastomeric sealing insert shaped around the tubular formation in order to form a sealing engagement region. However, it turned out that said elastomeric insert does not reliably seal the dosing device when the dosing is terminated, but squeezing forces still being applied to the container. Besides, the known dosing device still suffers from the insufficient restoring action of the sliding piston for preparing the dosing device for a new dosing action particularly in an upside-down position of the container.
It is an object of the invention to provide a liquid dosing device for dispensing a metered dose of liquid from a squeezable container which overcomes the above-mentioned disadvantages, particularly has a well-functioning metering function of a consistent dosage even if the container is preferably stored and used in an up-turned position (the front of the dosing device and the discharge opening facing down), however, said dosing action terminates abruptly without a further leakage at outlet passage, even without a high squeezing pressure remains applied to the container.
This object is solved by the features of claim 1. Accordingly, a liquid dosing device for dispensing a metered dose of liquid from the squeezable container is provided. Said liquid dosing device comprises an outlet passage leading to a discharge opening which is preferably the front end of the outlet passage (the terms “front”, “rear”, “behind”, etc. indicates the position of elements and regions of the dosing device in the axial direction defined by the dosing direction of the liquid dosing device, the discharge opening being at the front end of the device and particularly the drive opening being on the opposite rear end of the device). The discharge opening can be closed by an optional cap hinged to the body of the liquid dosing device. Said outlet passage is preferably realized by a tubular portion having a circular passage section. Further, the liquid dosing device comprises a dosing chamber position behind said discharge opening. Said dosing chamber defines at least one entrance (charge) opening allowing a charge flow of liquid from said container into the dosing chamber particularly under the influence of weight of liquid, if no outside pressure is applied to the squeezable container. Said at least one entrance opening is positioned essentially at the front end of the dosing chamber adjacent the outlet passage so that, when the container is orientated upside-down (the dosing device/the discharge opening facing down), the container liquid passes by outside the dosing chamber and towards the at least one entrance opening to only fill the respective section of the dosing chamber (an optional blocking valve as disclosed in EP 14 003 059.4 can be positioned in the outlet passage in order to block the drainage of liquid during the action of filling the respective section of the dosing chamber). Further, the dosing chamber comprises at least one drive or control opening allowing a control flow of liquid from said container into said dosing chamber in response on a rise of pressure of liquid in the squeezable container, caused by applying a pressure force to the squeezable container. Said control or driving flow creates the driving pressure in order to discharge the metered dose within the dosing chamber. Further, the liquid dosing device comprises a floating plunger which divides the dosing chamber in a front compartment (dose chamber section) and a rear compartment (drive chamber section), wherein the front compartment defining the volume of liquid to be dosed, the rear compartment is charged by liquid via the drive opening. The body of the floating plunger comprises a lower overall density as the liquid in order to float in the liquid. If the floating plunger is submerged in the liquid, buoyancy forces displace the floating plunger opposite the gravity direction. Said floating plunger is movably arranged in the dosing chamber so as to advance upon said rise of pressure in the rear compartment, starting from a rest position. In said rest position, if no squeeze pressure is applied to the container, the floating plunger closes said rear drive opening (particularly only) under the influence of lifting force of buoyance acting on a floating plunger within the liquid. As soon as the container is squeezed, the internal pressure makes liquid enter the rear compartment through the drive opening so that the movable floating plunger is advanced to the blocking position in which said floating plunger blocks said outlet passage. Particularly no further means, as elastic elements, for pushing the floating plunger into the rest or blocking positions are installed. As soon as the outlet passage is blocked, the dosing is terminated. Said floating plunger when advancing into the blocking position pushes said liquid having been charged into said front compartment via said at least one entrance opening, to said outlet passage. Because of the high internal squeezing pressure the liquid pressed out of the front compartment will not enter back the container via said at least one entrance opening, rather will give way into the outlet passage. Further, the liquid dosing device comprises a stop seat upon which said floating plunger acts in its blocking position. The more detailed structure of the dosing function of the liquid dosing device according to one possible embodiment for realizing the invention is described in the earlier European patent application EP 14 003 059.4 which shall be incorporated by reference in the present description of the invention.
According to the invention, the liquid dose device further comprises a sealing lip for closing said outlet passage. Said sealing lip is arranged such that a seat-sided portion of the float plunger or a plunger-sided portion of the stop seat and said sealing lip is unitarily formed, particularly manufactured, preferably injection-mold, of one single piece of the same plastic material. An example of said same plastic material is polyethylene, polypropylene and the like. It shall particularly be noted that said plastic material by which the sealing lip is exclusively realized, shall be harder than common elastomeric material, however, the elasticity of the sealing lip is realized by its structural geometry rather than by the choice of material. Preferably, the sealing lip, particularly the sealing contact structure of the sealing lip establishing the circumferential sealing surface and the particularly corresponding structure of the floating plunger or the stop seat is free of any elastomeric material. Besides, particularly the corresponding structure of the floating plunger or the stop seat, cooperating with the sealing lip shall preferably not comprise any elastomeric material, rather being realized by a hard plastic material, as polypropylene and polyethylene, particularly by the same hard plastic material as the sealing lip. It turned out that by providing a sealing lip unitarily formed with the floating plunger or the stop seat, the function of the metered dosing as well as the manufacturing effort is not deteriorated, however, the termination of a precise dose is strongly improved and the design of the liquid dosing device is kept simple. Even weak forces are applied to the squeezable container causing weak forces acting on the floating plunger to be pushed against said stop seat, the sealing lip achieves to circumferentially seal the outlet passage although forces of buoyance advance said floating plunger backwards away from said stop seat.
According to a preferred embodiment of the invention, said sealing lip protrudes from said seat-sided, particularly disc-like portion of the floating plunger. Said seat-sided portion is formed like a flat piston disk facing the front compartment charged with liquid to be dispensed. Alternatively, said sealing lip protrudes from said plunger-sided portion of said stop seat, particularly having an annular particularly circular shape. Said sealing lip protrudes by at least 1 mm, preferably between 1 mm and 3 mm from the respective portion. Particularly, the sealing lip comprises an annular, particularly plate-like lip body having an annular, particularly reinforced foot portion merging into the seat-sided portion or into the plunger-sided portion and continuously extending to an annular sealing end/edge forming a circumferentially closed sealing contact with the other seat-sided portion of the floating plunger or the plunger-sided portion of the stop seat. Preferably, the cross-section of said lip body from said annular foot portion to said annular sealing end continuously reduces into an annular tip.
According to a preferred embodiment of the invention, said sealing lip extends from said seat-sided portion of the floating plunger or said plunger-sided portion of the stop seat in a radial direction. It shall be clear that the protrusion of the sealing lip from the respective portion, particularly at said annular foot portion, comprises an axial component of direction, particularly the strongest axial component at the annular foot portion of the lip body particularly continuously decreasing towards the tip of the lip. Particularly said sealing lip formed unitarily with said seat-sided portion of the float plunger, extends radially outwardly towards said seat stop particularly formed by a tubular portion that extends axially towards the dosing chamber. However, the sealing lip formed unitarily with said plunger-sided portion of the stop seat, extends radially inwardly towards the floating plunger. Preferably, the radial extension of said sealing lip unitarily formed with the seat-sided portion of the float plunger is dimensioned such that the sealing end of the sealing lip is positioned vis-à-vis an annular edge of the particularly tubular plunger-sided portion of the stop seat in the blocking position. Said annular edge can form the end of a tubular end portion of the stop seat extending towards the dosing chamber.
According to a preferred embodiment of the invention, said sealing lip particularly formed unitarily with said plunger-sided portion of the stop seat defines a particularly circular surface representing the rear end of the outlet passage. Alternatively, said sealing lip unitarily formed with the seat-sided portion of the floating plunger, in the blocking position, engages an annular edge of the plunger-sided portion of the stop seat, said annular edge forming the rear end of the outlet passage opposite the front discharging opening.
According to a further development of the invention, the sealing lip is elastically deformable, depending on the force of pressure acting on the sealing lip, particularly on the free annular sealing end of the sealing lip. The sealing lip provides an elastic elongation in axial direction being defined by the extension of the outlet passage. Said elastic elongation can result in an amplitude of elastic displacement of the floating plunger after an initial contact of at least 0.5 mm, 0.7 mm or even 1.0 mm. Said axial elastic elongation can range from 0.4 mm to 1.5 mm, however, preferably less than 2.5 mm. An elastic elongation is at least 0.02 mm, 0.05 mm or 0.1 mm, particularly in a range of 0.02 mm to 0.3 mm, preferably in a range of 0.5 mm to 2.5 mm, if the floating plunger acts on the sealing lip by a force of pressure of 2 N or 1 N. Said elastic elongation is at least 0.15 mm, particularly in a range of 0.2 mm to 0.5 mm, preferably 0.23 to 3.5 mm, if a force of pressure of 4 N or 3 N is applied. Said elastic elongation is at least 0.3 mm or at least 0.4 mm, particularly in a range of 0.2 mm to 0.7 mm, preferably in a range of 0.3 mm to 0.6 mm, if a force of pressure of 1.0 N, 8 N or 6 N is applied. Said elastic elongation of the sealing lip is at least 0.5 mm or at least 0.6 mm, particularly in a range of 0.4 mm to 0.9 mm, preferably in a range of 0.5 mm to 0.85 mm, if a force of pressure of 20 N or 15 N is applied. Said elastic elongation of the sealing lip is at least 0.6 mm or at least 0.8 mm, particularly in a range of 0.6 mm to 1.2 mm, preferably in a range of 0.8 mm to 1.1 mm, if a force of pressure of 30 N or 25 N is applied. Said elastic elongation is at least 0.8 mm or at least 0.9 mm, particularly in a range of 0.8 mm to 1.4 mm, preferably in a range of 0.9 mm to 1.3 mm, if a force of pressure of 50 N or 40 N is applied. Said elastic elongation is at least 0.9 mm or at least 1.0 mm, particularly in a range of 0.9 mm to 1.7 mm, preferably in a range of 1.05 mm to 1.5 mm, if a force of pressure of 60 N or 70 N is applied.
Said axial elongation can be measured by detecting the movement of the floating plunger as soon as the floating plunger contacts the sealing lip (without a deformation of the sealing lip, yet) and measuring the displaced position after a respective force of pressure is applied to the floating plunger. For measuring the force of pressure, conventional measuring devices can be used. Said measurements shall be undertaken without any liquids within the dosing chamber. Regular environment pressure and temperature conditions shall be present.
According to a preferred embodiment of the invention, the sealing lip shall be designed such that it delivers an axial elastic restoring force of more than 0.4 N, 1 N or 2 N in case of an elastic deformation of said sealing lip of at least 0.1 mm, 0.2 mm or 0.3 mm. It shall be clear that the elastic elongation of said sealing lip can be measured by the movement of the floating plunger after the contact with the sealing lip and after the respective force of pressure is applied. Particularly, an elastic restoring force of more than 2 N or 2.5 N is delivered in case of an elastic elongation of said sealing lip of more than 0.2 mm or 0.3 mm. Preferably, an elastic restoring force of more than 3 N, 4 N or 5 N is delivered in case of an elastic elongation of at least 0.3 mm or 0.4 mm. Particularly, an elastic restoration force of more than 6 N, 8 N or 10 N is delivered in case of an elastic elongation of at least 0.5 mm or 0.6 mm. Particularly, a restoring force of more than 10 N or 15 N is delivered in case of an elastic elongation of at least 0.6 mm, 0.7 mm or 0.8 mm. Particularly, an elastic restoration force of more than 20 N is delivered in case of an elastic deformation of at least 0.8 mm or 0.9 mm. Particularly, an elastic restoring force of at least 20 N or 25 N is delivered in case of an elastic elongation of at least 1.0 mm or 1.1 mm.
According to a further development of the invention, the sealing lip forms a sealing surface facing the seat-sided portion of the floating plunger or the plunger-sided portion of the stop seat depending with which of both the sealing surface comes in contact in the blocking position for sealingly closing the outlet passage. Said sealing surface is formed convexly. Particularly, the sealing lip comprises a surface opposite the sealing surface being formed convexly. Therefore, the annular lip body is starting from the annular foot portion particularly continuously arcuated towards the annular tip of the sealing lip.
According to a preferred embodiment of the invention, said sealing lip has a rotationally symmetrical shape, particularly being fantail-shaped or cup-shaped particularly having a central orifice.
According to a preferred embodiment of the invention, said stop seat is realized by a tubular or tube portion forming at least a part of the outlet passage. Said tube portion is part of a mounting ring which is a separately manufactured element of the dosing device, particularly with respect to the general base or carrier of the dosing device. Said mounting ring comprises an attachment portion for being attachable to a base or carrier which can be considered as the general housing of the dosing device. Said base can be configured to be screwed to a threaded neck of the squeezable container. Said base can comprise a hinged cap that shall close the discharge opening if the squeezable container is not in use. Further, the attachment portion of the mounting ring, the tube portion and the sealing lip may be unitarily realized, particularly manufactured, of one single piece of the same plastic material. Particularly, said mounting ring is designed to fix a blocking valve, preferably being realized of elastomeric material being softer than the material of the sealing lip. Said blocking valve may be disposed within the outlet passage. The function of said blocking valve is in more detail described in above-mentioned European patent application EP 14 003 059.4 to be referenced. Preferably, said blocking valve is arranged behind said discharge opening and in front of the dosing chamber.
The above-mentioned tube portion does not comprise any elastomeric material particularly for forming the contact sealing area with the movable floating plunger in order to establish a precise and consistent elastic deformation of the sealing lip made of Plastic material.
According to a preferred embodiment of the invention, the floating plunger comprises a carrier portion forming the seat-sided portion and holding said sealing lip, wherein particularly said carrier portion and a sealing lip is manufactured, particularly injection-molded, of one single piece of plastic. Particularly the floating plunger comprises a closed cavity particularly confined by said carrier portion. Preferably, said floating plunger consists of two separable portions in order to provide closed cavity for establishing buoyancy forces for reliably bringing back the floating plunger into its rest position.
According to a preferred embodiment of the invention, said floating plunger comprises a contact surface facing the sealing lip unitarily formed with said plunger-sided portion of the stop seat. Additionally or alternatively said floating plunger is recessed such that an annular, particularly circular, sealing end of the sealing lip is received in the recess in the blocking position. Said recess may be formed as a blind hole in the body of the said floating plunger.
Further embodiments of the invention are described in the sub-claims.
Further preferred feature of the invention:
stored in an upturned position so that the liquid is forced to the liquid dosing device even under the influence of buoyancy on the dosing device while particularly the consistency of metering is improved.
The liquid dosing device according to a further aspect of the invention comprises a discharge outlet and a dosing chamber having at least one charge opening allowing a charging flow of liquid from said container into said dosing chamber under influence on weight of liquid, if the container is upturned. Further, the dosing chamber comprises a drive opening allowing a control flow of liquid from the interior of said container into said dosing chamber in response of a rise of pressure of liquid by squeezing the container. It should be clear that the charging flow of liquid may be driven additionally by pressure forces acting on the liquid. In a preferred embodiment the charging flow into the dosing chamber is caused exclusively by the influence of gravity on the liquid.
A floating plunger is positioned between the at least one front charge opening and the drive opening such that the floating plunger separates a front metering compartment of the dosing chamber and a rear actuating compartment. The access to the measuring compartment is realized by the at least one charge opening, the access to the actuation compartment of the dosing chamber being realized by the drive opening. Said floating plunger is movably arranged in the dosing chamber so as in advance upon said rise of pressure from a rest position into a blocking position in order to push said liquid charge to the said dosing chamber, particularly to the metering compartment, to said discharge outlet. Further, a blocking valve is arranged between said discharge outlet and said at least one charge opening in front of the dosing chamber. It turned out that the liquid dosing device according to the invention overcomes all of the disadvantages mentioned above. The liquid dosing device is very easy to manufacture and does not comprise except of the plunger movable elements which could jam. Further, because of the interaction between the blocking valve and the floating plunger, the operational disadvantage of having a piston or plunger equilibrated within the dosing chamber is excluded. The operating person has to squeeze the container in order to overcome the opening resistance of the blocking valve in order to start the discharging process. Therefore, as the operating person increases the pressure, the pressure is abruptly released as soon as the blocking valve opens. The operating person will not immediately release the squeezing action, rather continues which gives enough pressure in order to move the plunger from its rest position to its end position. Further, the blocking position even keeps the liquid dosing device tight if the container is positioned into an upturned position.
It should be understood that the floating plunger closes the at least one charge opening at least to such an extent that no liquid passes from the at least one charge opening to the discharge outlet. To this end, the floating plunger does not have to seal the charge opening completely because also the passageway through the valve is blocked by the floating plunger. However, the plunger closes the charge opening at least in such a way that the amount of liquid that potentially enters the dosing chamber over a reasonable time of use (e.g. 2 to 15 seconds, preferably less than 180 seconds or 60 seconds) does not exceed an amount that would move the floating plunger from its blocking position or allow liquid to flow out. In a preferred embodiment, the floating plunger sealingly closes the at least one charge opening particularly to such an extent that the sealing closure resists any common manually or mechanically generated squeezing pressure applied to the container, particularly up to 300 N, up to 500 N or up to 1000 N squeezing force.
In a preferred embodiment the blocking valve withstands a first pressure up to an opening pressure resistance and opens for a liquid passage if the liquid pressure exceeds said opening pressure resistance constituted by said blocking valve. Preferably said opening pressure resistance is assessed such that it is larger than the liquid pressure acting on the blocking valve if the container is in an upright position and the container is totally filled with liquid. As the liquid passage opens only if a specific pressure threshold is exceeded, the squeezing pressure is sufficiently high to reliably move the floating plunger towards the blocking position in a single particularly continuous uninterrupted stroke. Thereby it is assured that an exactly metered dose is discharged and erroneous metering due to an interrupted or delayed movement of the floating plunger is avoided. Adjusting the opening pressure to be larger than the liquid pressure in the container in an upright position assures that no liquid leaves unwanted the container independently from its orientation. Upright position is to be understood in this context as meaning that gravity acts on the contents of the container in a direction towards the discharge outlet and the blocking valve.
In a preferred embodiment the liquid pressure exceeding said opening pressure resistance is achieved by particularly manually squeezing the container. The liquid dosing device may be implemented in any automatic or electrically operated dispensing device without changes to its functional principle.
In a preferred embodiment said blocking valve is elastically biased to close its aperture. Particularly, the blocking valve is a dome-shaped thin walled elastic member. Particularly, the elastic member is a silicone membrane. Preferably, the blocking valve aperture is provided by the dome-shaped elastic member forming at least three, preferably four, particularly separately movable dome segments. Each segment swivels elastically towards the center of the dome and back relative to a swivel axis defined by a circular base ring of the dome shape. By the swiveling motion of the segments the dome-shaped member opens its central aperture. The dome segments return to the original dome-shaped formation as soon as pressure on the blocking valve is released.
In a preferred embodiment the floating plunger has a hollow body formed by two bushing-like elements telescopically inserted one into another to confine a tight volume. The interior of the floating body formed by the two bushing-like elements may be filled with air, a specific gas and/or material. The floating plunger and its filling, if applicable, is adapted to provide an overall density that is lower than the density of the liquid such that buoyance forces lift the floating plunger within the liquid. The buoyance forces acting on the floating plunger cause the plunger to move immediately upwards into its initial position after squeezing pressure is released.
In a preferred embodiment the dosing chamber has a cylindrical dosing interior, wherein the plunger is adapted to the cylindrical dimension of the dosing interior such that the plunger has a clearance in radial direction with the cylindrical dosing interior of the dosing chamber. Thus, jamming of the floating plunger within the dosing chamber is reliably avoided. Moreover, a sliding movement of the floating plunger within the dosing chamber is facilitated by the liquid in the dosing chamber working as a lubricant between the cylindrical side walls of the dosing chamber and the sliding outer surfaces of the floating plunger. The amount of liquid that potentially bypasses the floating plunger is negligibly small so that the formation of a pressure gradient between the lower part of the dosing chamber and the upper part of the dosing chamber remains essentially unaffected when squeezing the container.
Preferably the plunger comprises an upstream rim and downstream rim interconnected by a preferably cylindrical body portion, the downstream rim being proximate to the at least one charge opening and the upstream rim being positioned proximate to the drive opening. Particularly each of the bushing like elements comprises a cylindrical body portion and a rim, wherein the cylindrical body portions are adapted to fluid tightly fit into each other. Particularly, the upstream rim is formed quadratic and the corner portions are curved according to the cylindricity of the cylindrical dosing interior of the dosing chamber.
Preferably the downstream rim is thicker than the upstream rim and/or is totally cylindrically formed in accordance to the cylindricity of the cylindrical dosing interior of the dosing chamber. Particularly, both rims extend radially beyond the interconnecting body portion. Preferably the upstream rim, the downstream rim and the body portion define a ring-shaped chamber. The ring-shaped chamber is fillable with liquid via the charge opening if the floating plunger is in its blocking position. By providing the downstream rim with a greater protruding portion compared to the upstream rim, closing forces acting on the blocking valve and the discharge outlet from the downstream rim of the plunger are uniformly distributed, thereby assuring tight sealing. Moreover, the liquid in the ring-shaped chamber provides initial buoyance forces that are responsible for lifting the floating plunger immediately upwards and allowing to close the blocking valve as soon as the squeezing pressure is released.
In a preferred embodiment the dosing chamber is manufactured of one plastic element or comprises two cylindrical bushing elements which are telescopically slidable within each other in order to adjust the interior volume of the dosing chamber. By providing a dosing chamber and/or the floating plunger with telescopically adaptable volumes, respectively, the liquid dosing device is easily adaptable to different liquids and different doses. Particularly a gasket is arranged between the overlapping outside and inside of the respective bushing element.
In a preferred embodiment the dosing chamber is formed by a hollow body, particularly manufactured by plastic, which is removably attached to a cap operably connectable to said container. As the dosing chamber is attachable via a retaining lug mechanism or other fixation means to any container cap, the liquid dosing device is universally applicable to different types of containers and container closures.
In a preferred embodiment the discharge outlet and/or the blocking valve are arranged downstream the at least one charge opening such that a discharge flow of the liquid reaches directly particularly along a predominant flow direction the blocking valve and/or the discharge outlet. Preferably, the arrangement of the charge opening relative to the discharge outlet and/or the blocking valve allows a liquid to flow towards the blocking valve and/or discharge outlet free of any flow obstructions. Preferably, the charge opening is located immediately adjacent the blocking valve and/or discharge outlet particularly considering an axial extension of the liquid dosing device. Preferably, the charge opening is located within an area extending up to 20% of the total axial height of the liquid dosing device, taking the discharge outlet or the blocking valve as height reference point. Particularly, the charge opening is within a range of less an area extending to 10% or less or 5% or less of the total axial height. The specific arrangement of the charge opening allows emptying the containing of a container to a higher degree as it is possible with known liquid dosing devices. Preferably, the discharge outlet and/or the blocking valve is particularly completely located downstream and/or axially below the charge opening. Particularly the discharge outlet, the blocking valve and/or the liquid dosing device is free flow obstructions extending from the discharge outlet into the dosing chamber beyond the charge opening at its most downstream position.
In a preferred embodiment, the blocking valve is fixed to the discharge outlet by a clamp ring, wherein the blocking valve and/or the clamp ring extend less than 20%, particularly less than 10%, of the total axial extension of the dosing chamber back into the dosing chamber. Preferably the clamp ring and/or the blocking valve, particularly an axially most inner end relative to the dosing chamber, is axially offset from the charge opening towards the discharge outlet. Preferably the clamp ring and/or the blocking valve is axially offset towards the discharge outlet such that an axial overlap with a mounting portion for a container to be connected to the liquid dosing device and/or the container is less than 20 mm or 10 mm, preferably less than 5 mm, 4 mm, 3 mm 2 mm or 1 mm.
One or more features of the invention provide the advantage of improved emptying of residues from the container, exact metering of a dose, reliable functionality of the dosing device and fast reversal of the dosing device in its initial operating state.
Further advantages, features and characteristics of the invention become obvious from the following description of preferred embodiments of the invention, shown in the enclosed drawings according to which
In
The liquid dosing device 1, according to
The cylindrical body 7 forming the dosing chamber 11 is fixedly connected to the base 3 by means of a geometric clamping structure 29. The cylindrical body 7 particularly the base plate 13 comprises a drive opening 15 formed as a throughhole in the base plate 13 centrically relative to the axis A. On the opposite side of the base plate 13, which faces the outlet passage 16, the discharge outlet or opening 17 is formed in base 3.
The cylindrical sidewall 9 of the dosing chamber 11 comprises at its front section at least one, exactly two, three or four charge openings 19 defined by cutouts preferably equally sized and circumferentially equally distributed around the cylindrical sidewall 9 essentially on the same axial level.
A blocking valve 21 is installed between the dosing chamber 11 and the discharge opening 17. The elastomeric blocking valve 21 comprises a valve closure member 23 that is bendable relative to an anchor ring 25 fixed to the base 3 to open and close a throughway from the dosing chamber 11 to the discharge opening 17. Particularly regarding the structure and the functioning of the blocking valve 21, it is referred to the technical content of the earlier European patent application EP 14 003 059.4. The blocking valve 21 comprises a valve closure element 23 which is realized by a thin walled, dome shaped element partly like a membrane. The blocking valve 21 is made from a silicon elastomer and is glued or clamped sealingly within an interior circumference of the base 3. The silicon membrane is slotted in an X-like fashion to define four elastic snap-over flaps 63, 65. The snap-over flaps 63, 65 decrease in thickness from radially outward to radially inwards to provide a bending stiffness gradient adjusted with respect to the pressure gradient within the dosing chamber 11, when the container is squeezed.
The dosing chamber 11 comprises a mounting rim 29 which is slidably received within a complementary installment groove 31 formed by base 3. The mounting rim 29 is axially fixed by a snap tap 33 extending radially from the base 3 at the installment groove 31. The base 3 defines several ring-shaped rims extending axially towards the dosing chamber 11. The installment groove 31 is defined between two of these rims. The base 3 comprises a further, particularly concentrically most inner rim 35, which defines the outlet passage 16. The blocking valve 21 is mounted by the inner rim 35 and by a clamp ring 71 clamping an annular clamp lip of the blocking valve 21 against the inner rim 35. Further, the clamp ring 71 is snap fitted within an inner installment groove defined by the most inner rim 35 and an intermediate rim also comprising an annular snap tap.
The sidewall 9 is made by a hard plastic material, as polypropylene or polyethylene, particulary to reduce adhesion forces with the floating plunger 39, which is vertically slidable within the dosing chamber 11, and allow fast reversal of the floating plunger 39 because of buoyancy forces acting on the floating plunger 39 submerged in the liquid, when the squeezing pressure is released. The floating plunger 39 has a downstream or front rim 41, providing a first effective sliding element with the cylindrical sidewall 9 and facing the discharge opening 17, and an upstream or rear rim 43, providing a second effective sliding element facing the drive opening 15. The upstream and downstream rims 41, 43 have the same maximum diameter being essentially equal to the inner diameter of the dosing chamber 11. The rims 41, 43 are circular and disc-shaped complementarily relative to the cylindrical sidewall 9 of the dosing chamber 11.
The floating plunger 39 is formed by two cross-sectional U-shaped thinwalled bushing elements 45, 47 connected to each other in a telescopically slidable manner. By clamping the annular legs of the cross-sectional U-shaped bushing elements 45, 47, both bushing elements 45, 47 are releasably fixed to each other. The bushing elements 45, 47 define an essentially cylindrical interior volume of the plunger 39. The volume is adaptable by either telescopically displacing one bushing 45, 47 from the other or by changing the diameter of the interconnecting cylindrical body portions 49, 51 of the bushings 45, 47. The size of the volume can be adjusted in order to change the buoyancy characteristics of the floating plunger 39 submerged in the liquid. The container is in a position upright that means that the liquid dosing device 1 is positioned according to
In an initial operative condition of the liquid dosing device 1, starting the use of the liquid dosing device 1, no liquid pressure apart from atmospheric pressure is present. Liquid stored in the container enters the front compartment 14 of the dosing chamber 11 under the influence of gravity via charge opening 19. When the front compartment 14 is completely filled, the floating plunger 39 (against its gravity) due to buoyancy force is pushed upwards and towards the base plate 13 of the dosing chamber 11. As soon as the floating plunger 39 is in contact with the base plate 13 the dosing volume within the front compartment 14 is complete and maximal. As soon as a squeezing force is applied to the container the liquid pressure in the container is increased. Said liquid pressure acts on the rear disc of the floating plunger 39 via the drive opening 15. At the same time the pressure liquid in the dosing chamber 11 and the pressure on the closure element 23 of the blocking valve 21 increases. The closure element 23 of the blocking valve 21 is adapted to resist a predetermined pressure threshold before opening a passageway for the liquid through the blocking valve 21. As soon as the squeezing pressure acting on the valve closure element 23 exceeds the blocking valve threshold, the blocking valve 21 opens, thereby decreasing the pressure within the dosing chamber 11. The pressure gradient resulting from high squeezing pressure acting on the rear disc of the floating plunger 39 and the decreasing pressure within the dosing chamber 11 (the front compartment 14) causes the floating plunger 39 to move from its rest position (not shown) into a blocking position shown in
Referring to
If the squeezing pressure on the container is released, suction forces generated by reformation of the deformed container will reverse the pressure gradient, so that any liquid remaining at the valve closure member 23 is sucked back into the dosing chamber 11. The pressure acting on the upstream rim 43 of the floating plunger 39 is reversed so that the floating plunger 39 begins to uncover the charge openings 19. Liquid remaining in the dosing chamber 11 exerts buoyancy forces on the floating plunger 39. As soon as the charge openings 19 are partially opened, liquid streams back into the dosing chamber 11. The floating plunger 39 and its interior volume are dimensioned and adapted such that the buoyance force acting on the floating plunger 39 due to the liquid streaming into the dosing chamber 11 lifts the floating plunger 39 back into its rest position.
Taking a further look to the blocking position of the floating plunger it shall be clear that the floating plunger 39 will get in contact with a sealing lip 59, however, in any blocking position will not get in contact with the blocking valve 21. Therefore, the sealing lip 59 must have an elasticity and a rigidity in that for each theoretical and practical use conditions, a contact of the floating plunger 39 (i.e. the sealing lip 59) with the blocking valve 21 should be excluded in the blocking position.
To provide a reliable sealing of the dosing device 1, even if a high squeezing pressure is generated, a sealing lip 59 is provided either at the stop seat 55 or at the floating plunger 39 in order to shut-off the fluidal connection between the front compartment 14 and the outlet passage 16. Alternative solutions are shown in
In a first preferred embodiment of the invention according to
The sealing lip 59 extends by about 2 mm to 3 mm from a plunger-sided portion of the tube position 67. The sealing lip 59 comprises a lip body 54 comprising an annular foot portion 58, which merges with the plunger-sided portion of the tube portion 67, and an annular sealing end 60, which forms a circumferentially closed sealing contact with the floating plunger 39. The sealing lip 59 is formed such that it is elastically deformable and has an elastic elongation in an axial direction, particularly defined by the axial extension of the outlet passage 16. Therefore, unevenness of the material itself can be compensated because the contact pressure between the floating plunger 39 and the sealing lip 59 leads to an elastic deformation and particularly to a clinging effect of the lip 59, whereby a reliable and strong sealing ability is provided. As can be seen, the sealing lip 59 radially extends, wherein along said extension, the cross-section of the sealing lip 59 continuously reduces to ensure the elastic deformation. The plunger-sided surface of the sealing lip 59 is formed convexly. The opposite surface of the sealing lip 59 is concavely shaped. The sealing lip comprises a cup-shape or fantail-shape including a centered throughhole 61.
According to the embodiment of
Referring to
The second embodiment of the invention is described in view of
The embodiment of the liquid dosing device 1 according to
For both embodiments, in order to be elastically deformable and to provide the improved sealing function, the sealing lip 59 comprises a cross-section which continuously reduces from its foot portion 58 up to the sealing end 60.
Referring to
In
It turned out that the gradient shown in graphical
A further embodiment of a liquid dosing device 101 according to the invention is shown in
The cylindrical sidewall 103 of the dosing chamber 107 comprises four charge openings 109, 109′ defined by cutouts, which are of equal size and circumferentially equally distributed around the cylindrical sidewall 103.
A blocking valve 150 is installed between the dosing chamber 107 and the discharge outlet 105. The blocking valve 150 comprises a valve closure member 152 that is bendable relative to an anchor ring fixed to the cap base 111 to open and close a throughway or aperture 151 from the dosing chamber 107 to the discharge outlet 105.
The dosing chamber 107 comprises a mounting rim 121 which is slidably received within a complementary installment groove 123 formed by the threaded base 111 of the cap 110 and held by a snap tap 125 extending concentrically on the radially outer side from the installment groove 123. The base 111 of the cap defines several ring shaped rims extending axially towards the dosing chamber. The installment groove 123 is defined between two of these rims. The base 111 comprises a further, particularly concentrically most inner rim, which defines the discharge outlet 105. The blocking valve 150 is mounted on the inner rim via a base lip 159 resting on the inner rim. A clamp ring 122 keeps the base lip of the blocking valve 150 into position. The clamp ring 122 is hold by a lug structure formed on a concentrically adjacent rim of the base 111. The clamp ring 122 extends from the discharge outlet 105 into the dosing chamber 107 beyond the blocking valve 150 to form an abutment for the floating plunger 106 in its blocking position. The clamp ring 122 is made by hard plastic to reduce adhesion forces with the floating plunger 106 and allow fast reversal of the floating plunger 6, when the squeezing pressure is released.
A floating plunger 106 is slidably mounted within the dosing chamber 107. The floating plunger 106 has a downstream rim 165, providing a first effective surface, facing the discharge outlet 105 and an upstream rim 167, providing a second effective, side, facing the drive opening 108. The upstream and downstream rims 165, 167 have the same maximum diameter being essentially equal to the inner diameter of the dosing chamber 107. While the down-stream rim 165 is circular or disc shaped, the upstream rim 167 has a quadratic effective surface with edged rounded complementary relative to the cylindrical sidewall 103 of the dosing chamber 107.
The floating plunger 106 is formed by two mushroom- or double-T-shaped thinwalled bushing elements 161, 163 connected to each other in a telescopically slidable manner. The bushing elements 161, 163 define an essentially cylindrical interior volume of the plunger. The volume is adaptable by either telescopically displacing one bushing 161, 163 from the other or by changing the diameter of the interconnecting cylindrical body portions 162, 164 of the bushings 161, 163. As the upstream and the downstream rims 165, 167 each extend radially beyond the cylindrical body portions 162, 164, respectively, an annulus-shaped chamber 169 is formed between the rims 165, 167, the outer surface of the body portions 162, 164 and the cylindrical side wall 103.
Referring to
The closure element 152 of the blocking valve is adapted to resist a predetermined pressure threshold before opening a passageway for the liquid through the blocking valve 150.
As soon as the squeezing pressure acting on the valve closure element 152 exceeds the blocking valve threshold, the valve 150 opens, thereby decreasing the pressure within the dosing chamber 107. The pressure gradient resulting from high squeezing pressure acting on the upstream rim 167 of the floating plunger 106 and the decreasing pressure within the dosing chamber 107 causes the floating plunger 106 to move from its initial position shown in
An intermediate condition, in which the floating plunger 106 is on its way from the initial position towards a blocking position, is represented by
Referring to
If the squeezing pressure on the container is released, suction forces generated by reformation of the deformed container will reverse the pressure gradient, so that any liquid remaining at the valve closure member 152 is sucked back into the dosing chamber 107. The pressure acting on the upstream rim 167 of the floating plunger 106 is reversed so that the plunger begins to uncover the charge openings 109, 109′. Liquid remaining in the annulus chamber 169 may exert some initial buoyancy force on the floating plunger 106. As soon as the charge openings 109, 109′ are partially opened, liquid streams back into the dosing chamber 107. The floating plunger 106 and its interior volume are dimensioned and adapted such that the buoyance force acting on the floating plunger 106 due to the liquid streaming into the dosing chamber 107 lifts the floating plunger 106 back into its initial position, shown in
Referring to
Referring to
The features disclosed in the above description, the figures and the claims can be significant for the realization of the invention in the different embodiments either alone or in combination.
1 liquid dosing device
3 base
5 cap
6 nose
7 hollow body
8 thread
9 cylindrical sidewall
11 dosing chamber
12 rear compartment
13 base plate
14 front compartment
15 drive opening
16 outlet passage
17 discharge opening
19 charge openings
21 blocking valve
23 closure element
25 anchor ring
27 slit or opening
29 mounting rim
31 installment groove
33 snap tap
35 inner rim
37 base lip
39 floating plunger
41 downstream rim
43 upstream rim
45, 47 bushing elements
49, 51 body portions
53 annulus chamber
54 lip body
55 stop seat
56 groove
57 attachment portion
58 foot portion
59 sealing lip
60 sealing end
61 center throughhole
63, 65 snap-over flaps
67 tube portion
69 carrier portion
71 clamp ring
73 sealing edge
A rotational axis
g gradient
101, 201 liquid dosing device
103 sidewall
103′ base plate
104 hollow body
105 discharge outlet
106 floating plunger
107 dosing chamber
108 drive opening
109, 109′ charge opening
110 cap
111 base
113 lid
121 mounting rim
122 clamp ring
123 groove
125 snap tap
150 blocking valve
151 aperture
152 valve closure member
159 clamp lip
153, 153′ flaps
161,163 bushing elements
162,164 body portions
165 downstream rim
167 upstream rim
169 chamber
| Number | Date | Country | Kind |
|---|---|---|---|
| 14003059.4 | Sep 2014 | EP | regional |
| 15001251.6 | Apr 2015 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2015/001784 | 9/3/2015 | WO | 00 |
