Exemplary embodiments of the invention will be described in detail with reference to the following figures, wherein:
The exemplary embodiments will be described in detail below with drawings. The liquid droplet ejecting apparatus will be described by way of an inkjet recording apparatus 10 as an example. Consequently, the liquid will be described by way of ink N, the liquid droplet ejecting head will be described by way of an inkjet recording head 32, and the recording medium will be described by way of a recording paper P. Further, when arrow UP and arrow DO are shown in the drawings, the direction represented by arrow UP will be an up direction and the direction represented by arrow DO will be a down direction.
As shown in
The paper supply section 12 is configured by a paper supply portion 24 in which the recording paper P is stored and by a conveyance device 26 that picks up the recording paper P from the paper supply portion 24 one sheet at a time and conveys the recording paper P to the registration adjustment section 14. The registration adjustment section 14 includes a loop forming portion 28 and a guide member 29 that controls the orientation of the recording paper P. The recording paper P passes through this portion, whereby skewing is corrected utilizing the body thereof, the conveyance timing is controlled, and the recording paper P is supplied to the recording section 20. Then, the discharge section 22 accommodates in a paper discharge portion 25 via a paper discharge belt 23, the recording paper P on which an image has been formed by the recording section 20.
A paper conveyance path 27 on which the recording paper P is conveyed is configured between the recording head section 16 and the maintenance section 18 (the paper conveyance direction is represented by arrow PF). The paper conveyance path 27 include star wheels 17 and conveyance rolls 19, and the recording paper P is continuously (without stopping) conveyed while being nipped and held by the star wheels 17 and the conveyance rolls 19. Then, ink droplets are ejected from the recording head section 16 with respect to the recording paper P and an image is formed on the recording paper P. The maintenance section 18 includes maintenance devices 21 that are disposed facing inkjet recording units 30 and perform processing such as capping, wiping, dummy jetting and vacuuming with respect to inkjet recording heads 32.
As shown in
Additionally, ink droplets are ejected from the nozzles 36 with respect to the recording paper P continuously conveyed on the paper conveyance path 27, whereby an image is recorded on the recording paper P. It will be noted that at least four of the inkjet recording units 30 are disposed in correspondence to the respective colors of yellow (Y), magenta (M), cyan (C) and black (K) in order to record a full-color image, for example.
As shown in
Here, “width of the printing region” basically means the maximum recording region among recording regions excluding the unprinted margins from both ends of the recording paper P, but typically the width of the printing region is greater than the maximum paper width PW to be printed. Thus, the inkjet recording apparatus 10 can accommodate the recording paper P being conveyed while slanted (skewed) a predetermined angle with respect to the conveyance direction and borderless printing.
Next, a first exemplary embodiment of the inkjet recording head 32 will be described.
As shown in
The vibrating plate 70 is primarily configured by a tetraethoxysilane film (called “TEOS film” below) 54 serving as a first layer that is formed by chemical vapor deposition (CVD) method and a local-oxidation-of-silicon film (called “LOCOS film” below) serving as a second layer. The vibrating plate 70 has elasticity at least in the vertical direction and flexibly deforms in the vertical direction when electricity is supplied (when a voltage is applied) to the piezoelectric element 60.
A metal wire 52 serving as a first electrical wire is disposed inside the vibrating plate 70 (i.e., between the TEOS film 54 and the LOCOS film 44), and a metal wire 72 serving as a third electrical wire that connects to the upper electrode 64 is disposed above the drive element 50. Additionally, electrical connection through openings 94 and 96 for respectively electrically connecting the metal wire 52 and the lower electrode 58 and also the metal wire 72 (the upper electrode 64) and the drive element 50 are formed in the vibrating plate 70 (the TEOS film 54).
As a second electrical wire, the inside of the electrical connection through opening 94 is filled with a high-melting-point metal—e.g., tungsten 56—whose melting point is 600° C. or higher, whereby the metal wire 52 and the lower electrode 58 are electrically connected. The inside of the electrical connection through opening 96 is also filled with tungsten 68, whereby the metal wire 72 (the upper electrode 64) and the drive element 50 are electrically connected.
A manifold 86 configured by an ink-resistant material is joined to the undersurface side of the silicon substrate 40, and an ink pool chamber 80 having a predetermined shape and volume is formed between the manifold 86 and the vibrating plate 70. An ink supply port (not shown) connected to an ink tank (not shown) is disposed in a predetermined part of the manifold 86, and the ink N filled from the ink supply port is retained in the ink pool chamber 80. It will be noted that an air damper 84 is provided in the manifold 86 so that vibration resulting from ink-jetting does not affect the other nozzles 36 (in order to prevent crosstalk).
An ink filter 88 is disposed in the ink pool chamber 80 in order to remove dust and the like in the ink N. Additionally, a pressure chamber 82 filled with the ink N supplied from the ink pool chamber 80 is formed above the piezoelectric element 60, and the ink pool chamber 80 and the pressure chamber 82 are connected by an ink supply path 90 (an ink supply through opening 92). Consequently, the volume of the pressure chamber 82 is increased and decreased by vibration of the vibrating plate 70 to generate a pressure wave, whereby ink droplets are ejected from the nozzle 36.
Further, the ink pool chamber 80 and the pressure chamber 82 are configured such that they are not present in the same horizontal plane. Thus, the pressure chambers 82 can be disposed in a state where they are near mutually, and the nozzles 36 can be disposed in a high density in a matrix. In addition, a flexible printed board (called “FPC” below) 100 is connected to the metal wire 52 via a bump 38.
Next, the process of manufacturing the inkjet recording head 32 of the first exemplary embodiment will be described in detail on the basis of
That is, the LOCOS film 44 (film thickness: 0.7 μm) is formed in a region on the silicon substrate 40 excluding impurity (N+) diffusion region 42, and polysilicon 46 is formed on the silicon substrate 40 in the impurity (N+) diffusion region 42. Then, a boron-phosphorus-silicon-glass film (called “BPSG film” below; film thickness of 0.5 μm) 48 is formed on the impurity (N+) diffusion region 42, the LOCOS film 44 and the polysilicon 46.
Next, the high-melting-point metal wire 52 (film thickness: 0.5 μm) of a high-temperature-resisting metal such as Ta, Ti, W, or Pt is formed on the upper surface of the BPSG film 48 such that there is an individual wire for each of the piezoelectric elements 60 (see
Thereafter, as shown in
Here, with respect to the films laminated as the vibrating plate 70, a film other than the TEOS film 54 may be used as long as it is a film of low stress and in which cracks and the like do not occur even when formed at several μm or more. Further, in order to alleviate stress, a film to which boron (B), phosphorus (P), germanium (Ge), or the like has been added may also be used. It will be noted that, during formation of the vibrating plate 70, when the region where the piezoelectric element 60 is to be formed is uneven, a planarizing technique such as polishing or etching-back may be used to create a flat surface with a surface roughness (Ra) of 1 μm or less.
Thereafter, as shown in
Further, here, Pt is used as the lower electrode 58, but another metal such as Ir, Au, or Ru whose affinity with a PZT film 62 configuring the piezoelectric element 60 is high and which is heat-resistant may also be used. Further, an orientation control film (STO, BTO, etc.) and a Ti or TiO2 film as an adhesive layer may also be formed in order to raise the crystalline orientation and adhesiveness of the PZT film 62 to be formed thereafter.
Thereafter, as shown in
In this manner, the piezoelectric element 60 is formed, the piezoelectric element 60 is formed above the layer where the metal wire 52 is formed. That is, the metal wire 52 is formed in a layer below the piezoelectric element 60, so that when seen in plan view, the metal wire 52 is formed as an individual wire in the region where the piezoelectric element 60 is formed. Further, the piezoelectric element 60 is formed for each of the drive elements 50 such that the ratio of piezoelectric elements 60 to drive elements 50 is 1:1. That is, the piezoelectric elements 60 and the drive elements 50 are disposed in the same number such that one piezoelectric element 60 is driven by one drive element 50.
Thereafter, as shown in
Thereafter, as shown in
The wire protection film 74 may be an oxide film, a nitride film, or a resin film of a polyimide or the like, or may have a two-layer structure including a metal film and an insulation film. Here, a film having a two-layer structure including a SiN film (film thickness: 0.2 μm) and a Ta film (film thickness: 0.5 μm) is used as the wire protection layer 74. Further, application of voltage necessary to drive the piezoelectric element 60 may be done such that the vibrating plate 70 side is as a GND (ground) side or as a + (plus) side.
Thereafter, as shown in
Thereafter, as shown in
Thereafter, as shown in
Further, here, the air damper 84 is provided in the manifold 86 so that vibration resulting from ink-jetting does not affect the other nozzles 36 (in order to prevent crosstalk). That is, a resin film of 20 μm or less (the air damper 84) is formed in the manifold 86 that is a resin molded part. According to the above, the inkjet recording head 32 of the first exemplary embodiment where the piezoelectric element 60 is exposed to (faces) the pressure chamber 82 is completed and, as shown in
Next, an operation of the inkjet recording apparatus 10 will be described. First, when an electrical signal instructing printing is sent to the inkjet recording apparatus 10, the recording paper P is picked up one sheet at a time from the paper supply portion 24 and conveyed by the conveyance device 26. Meanwhile, in the inkjet recording heads 32, the ink pool chambers 80 of the inkjet recording heads 32 have already been injected (filled) with the inks N via the ink supply ports from the ink tanks, and the inks N filling the ink pool chambers 80 is supplied to (fills) the pressure chambers 82 via the ink supply paths 90.
At this time, in the distal end (ejection opening) of the nozzle 36, as shown in
That is, a voltage is applied to predetermined piezoelectric element 60 at a predetermined timing by predetermined drive element 50, whereby the vibrating plate 70 flexibly deforms (vibrates with out-of-plane) in the vertical direction and the ink N inside the pressure chambers 82 is pressurized and caused to be ejected as ink droplets from predetermined nozzle 36. In this manner, when an image based on image data is completely formed on the recording paper P, the recording paper P is discharged to the paper discharge portion 25 by the paper discharge belt 23. Thus, printing (image recording) on the recording paper P is completed.
Next, a second exemplary embodiment of the inkjet recording head 32 will be described. Below, configural elements and members that are the same as those of the inkjet recording head 32 of the first exemplary embodiment will be given the same reference numerals and detailed description thereof (including operation) will be omitted. As shown in
That is, a top plate 41 configured by a silicon substrate or a glass substrate is laminated on the upper surface of the resin layer 76, and the ink pool chamber 80 is formed on the upper surface of the top plate 41. Additionally, the ink pool chamber 80 and the pressure chamber 82 formed on the underside of the LOCOS film 44 configuring the vibrating plate 70 are connected by the ink supply path 90 (the ink supply through opening 92) formed in the top plate 41, the resin layer 76, the vibrating plate 70 and the silicon substrate 40.
In other words, the inkjet recording head 32 of the second exemplary embodiment is configured such that the LOCOS film 44 serving as the second layer faces the pressure chamber 82. It will be noted that, in the inkjet recording head 32 of the second exemplary embodiment, an air chamber 98 serving as a cavity is formed between the top plate 41 and the piezoelectric element 60 (the TEOS film 66). Due to the air chamber 98, it does not affect the driving of the piezoelectric element 60 and the vibration of the vibrating plate 70 (the driving of the piezoelectric element 60 and the vibration of the vibrating plate 70 are allowed).
Next, a third exemplary embodiment of the inkjet recording head 32 will be described. Below, configural elements and members that are the same as those of the inkjet recording head 32 of the first exemplary embodiment and the second exemplary embodiment will be given the same reference numerals and detailed description thereof (including operation) will be omitted. As shown in
That is, after the metal wire 52 has been formed, the TEOS film 54 is formed at a thickness of about half (film thickness: 1.6 μm), and after the metal wire 53 has been formed, the TEOS film 54 (film thickness: 1.7 μm) is formed. In this manner, when plural electrical wire layers (the metal wires 52 and 53) are disposed inside the vibrating plate 70, it becomes possible to separately use the metal wire 52 as a low-voltage electrical wire and use the metal wire 53 as a high-voltage electrical wire, for example.
Here, to further describe the configuration of the inkjet recording head 32 on the basis of
Next, a fourth exemplary embodiment of the inkjet recording head 32 will be described. Below, configural elements and members that are the same as those of the inkjet recording head 32 of the first exemplary embodiment to the third exemplary embodiment will be given the same reference numerals and detailed description thereof (including operation) will be omitted. As shown in
Next, a fifth exemplary embodiment of the inkjet recording head 32 will be described. Below, configural elements and members that are the same as those of the inkjet recording head 32 of the first exemplary embodiment to the fourth exemplary embodiment will be given the same reference numerals and detailed description thereof (including operation) will be omitted. As shown in
Next, a sixth exemplary embodiment of the inkjet recording head 32 will be described. Below, configural elements and members that are the same as those of the inkjet recording head 32 of the first exemplary embodiment to the fifth exemplary embodiment will be given the same reference numerals and detailed description thereof (including operation) will be omitted. As shown in
Number | Date | Country | Kind |
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2006-206535 | Jul 2006 | JP | national |