Patent Application
20070139453
The present application claims priority from Japanese Patent Application No. 2005-362824 filed on Dec. 16, 2005, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention:
The present invention relates to a liquid-droplet jetting apparatus, such as an ink-jet printer having a nozzle, which is capable of jetting a liquid droplet, and relates to a liquid-droplet jetting method with respect to such an ink-jet printer for preventing jetting failure due to the drying of the liquid in the vicinity of the opening of the nozzle.
2. Description of the Related Art:
A conventional ink-jet printer is provided with a carriage on which a recording head is mounted. The recording head has a plurality of nozzles for jetting (discharging) ink formed therein, and the ink is filled in pressure chambers communicating with the nozzles, respectively. A drive pulse for jetting the ink is applied to a piezoelectric actuator to deform a deformable portion of the piezoelectric actuator so as to increase and decrease the volume of the pressure chambers, which in turn imparts jetting pressure to the ink in the pressure chambers. This makes the ink to be jetted from the nozzles onto a recording medium while the carriage moves reciprocally.
However, in the recording head, which performs the recording by jetting the ink from the nozzles, there arises a problem such that printing failure is caused by a solvent in the ink (water or the like) which is gradually dried, and thus the ink becomes viscous during a period of time during which no printing is performed and/or in a nozzle through which the ink is jetted less frequently, causing the size of a droplet of the ink (ink droplet) to be smaller than the intended size and/or the ink is jetted less smoothly or less satisfactorily, thereby reducing the printing performance. In such a case, a so-called maintenance operation is performed before performing the printing and/or during the printing operation. The maintenance operation includes, for example, a flushing operation (preliminary jetting) in which the carriage is forcibly or periodically moved to and stand-by at a flushed-ink receiving section located in a non-printing area and then the drive pulse is applied so as to jet the ink forcibly from all the nozzles to perform the flushing; a purge operation in which the carriage is moved to a cap section and then a negative pressure is imparted to the nozzles, thereby forcibly suck and remove air bubbles and/or foreign substance from the nozzles; and the like.
Although the purge operation and flushing operation are effective in removing the foreign substance present or mixed in the ink such as air bubbles, there are problems such that the printing speed is decreased and the ink must be consumed unnecessarily for the non-printing operation because the printing operation must be interrupted to move the carriage to the non-printing area located outside the printing area. In view of these problems, Japanese Patent Application Laid-open No. 2000-85125 and Japanese Patent No. 3613297 (corresponding to U.S. Pat. No. 6,431,674) describe an ink-jet printer in which the ink is prevented from drying and becoming viscous by applying, to the actuator during a period of time in which no ink-jetting is performed, a non-jetting drive pulse which is different from a drive pulse for jetting the ink onto a recording medium and which is a pulse to an extent that no ink is jetted thereby, so as to minutely vibrate a meniscus of the ink (ink meniscus) in the vicinity of the opening of nozzles, thereby preventing the ink from drying and becoming viscous. The term “ink meniscus” means a surface of the ink exposed in the vicinity of the nozzle opening.
In the ink-jet printer described in Japanese Patent Application Laid-open No. 2000-85125, a predetermined electric potential is applied, prior to the ink-jetting, to the actuator (described as “piezoelectric vibration element” in Japanese Patent Application Laid-open No. 2000-85125) such that operations are alternately performed in which the ink meniscus is pulled (drawn) into and pushed back between two positions, namely a reference position and pull-in position, respectively. The reference position is located at a portion further drawn back inside the nozzle opening (position further drawn back on the side of pressure chamber than the nozzle opening surface), and the pull-in positions is located further drawn back inside the nozzle opening with respect to the reference position. By performing such a control, the ink meniscus is minutely vibrated so as to agitate the ink at the nozzle opening, thereby preventing the ink from being dried and becoming viscous.
In the ink-jet printer described in Japanese Patent No. 3613297, the ink meniscus is minutely or slightly vibrated in a minimum cycle in a state that the ink-jet printing apparatus stands still, thereby suppressing the load to the actuator (described as “piezoelectric element” in Japanese Patent No. 3613297) as much as possible while preventing the clogging of the nozzle. Further, the ink is continuously vibrated minutely just before the printing operation is started (resumed), thereby preventing the clogging of the nozzle assuredly.
As described above, the effort or attempt has been made, by minutely vibrating the ink meniscus prior to the ink-jetting so as to suppress the influence due to the drying of the ink (ink drying), to decrease an amount of the ink consumed unnecessarily, to prevent the printing performance from lowering, and to effectively shorten the time required for printing operation. However, with respect to the minute vibration for a short period of time such that the ink meniscus is minutely vibrated prior to the ink jetting, there are problems that the ink drying cannot be sufficiently prevented and thus the effect for preventing the ink from being viscous cannot be obtained because the ink drying is advanced in a nozzle, among the nozzles, from which the ink is jetted rarely or less frequently during the movement of the carriage.
The present invention has been made in view of the above-described situations, and an object of the present invention is to prevent the drying of a liquid in the nozzles assuredly and to reduce the jetting failure due to the clogging of the nozzle or the like.
According to a first aspect of the present invention, there is provided a liquid-droplet jetting apparatus which jets liquid droplets of a liquid onto a medium, the apparatus including:
According to the first aspect of the present invention, for example, even in a case in which, during an operation in which the head moves reciprocally along a width direction of the medium, only the non-jetting drive pulse without jetting the liquid droplets from the nozzles is supplied to the actuator so as to impart vibration to the meniscus (liquid-meniscus), of the liquid, in the vicinity of the nozzles while making the carriage move at least once in the width direction of the medium, the liquid which is dried in the nozzles and thus in which the viscosity is increased (become viscous) and the liquid which is newly supplied to the nozzles are agitated by the vibration which is applied to all the nozzles and with which no liquid droplets are jetted. Therefore, even when the flushing operation is not performed frequently, it is possible to reduce, substantially constantly, the possibility that the jetting performance (jetting characteristics) is lowered due to the viscous liquid. In addition, since no liquid-droplet is jetted at this time unlike in the flushing operation, it is also possible to reduce an amount of the liquid-droplet consumed unnecessarily for the non-printing operation, and to shorten the operation time because there is no need to interrupt the jetting operation so as to move the jetting head to the flushing position.
Further, since the carriage moves at least once while vibration is being applied to the liquid-meniscus with only the non-jetting drive pulse, it is possible to vibrate and agitate the liquid with respect to all the nozzles for a sufficient period of time. As a result, even in a nozzle, among the nozzle, from which the ink is jetted less frequently, it is possible to prevent the jetting performance from lowering due to the dried and viscous liquid, in an assured manner.
In the liquid-droplet jetting apparatus of the present invention, the predetermined direction may be a width direction of the medium; and the controller may perform the second control after performing the first control. In this case, since the non-jetting drive is performed after the jetting drive, the liquid is agitated in a nozzle, among the nozzles, from which the liquid droplets are not jetted during the jetting drive. Accordingly, it is possible to prevent the lowering of the jetting performance due to the increased viscosity of the dried liquid.
In the liquid-droplet jetting apparatus of the present invention, the controller may control the carriage to move reciprocally, in an outgoing route and a returning route, in the predetermined direction; and the controller may perform the first control while the carriage moves in the outgoing route and perform the second control while the carriage moves in the returning route.
For example, in an ink-jet printer as the liquid-droplet jetting apparatus, when an image such as a photograph image or the like is to be printed in a mode for which high resolution is required, then the printing operation is performed only in the outgoing route but the printing operation is not performed in the returning route. Even in such a case, since only the non-jetting drive pulse is applied to the actuator utilizing the returning route so as to impart the vibration to the ink, any printing failure or unsatisfactory printing hardly occurs at the next or subsequent movement of the carriage, which is particularly effective for the high-resolution printing mode, for example.
In the liquid-droplet jetting apparatus of the present invention, the controller may further include a counter which measures a moving-count of the carriage; and the controller may perform the second control when the moving-count reaches a predetermined value.
In this case, even in a nozzle, among the nozzles, from which the ink is jetted less frequently, it is possible to regularly agitate the liquid which is dried and thus has become viscous, thereby making it possible to constantly prevent the jetting performance from being lowered.
The liquid-droplet jetting apparatus of the present invention may further include a maintenance mechanism which performs maintenance for the head,
In this case, even in a nozzle, among the nozzles, from which the ink is jetted less frequently, it is possible to regularly agitate the liquid which is dried and thus become viscous, thereby making it possible to constantly prevent the jetting performance from being lowered.
In the liquid-droplet jetting apparatus of the present invention, in the second control, the controller may repeat, at a predetermined frequency, a series of operations in which supply of the non-jetting drive pulse to the actuator is repeated predetermined times and then the supply of the non-jetting pulse is stopped for a predetermined supply-stop period. In this case, the actuator is not heated excessively due to the continuous supply of the non-jetting drive pulse, and thus the jetting performance is prevented from lowering.
In the liquid-droplet jetting apparatus of the present invention, the predetermined times may be three times; and the predetermined frequency may be 26 kHz. In this case, the actuator is hardly heated, and thus the jetting performance is prevented from lowering.
In the liquid-droplet jetting apparatus of the present invention, a voltage of the jetting drive pulse may be greater than a voltage of the non-jetting drive pulse. In this case, the jetting drive pulse and the non-jetting drive pulse can be formed by adjusting voltage values of the pulses to be applied to the actuator. Accordingly, the pulse waveform control can be performed easily.
The liquid-droplet jetting apparatus of the present invention may be an ink-jet printer; and the liquid may include black, cyan, magenta and yellow inks. In this case, in an ink-jet printer capable of performing color printing, it is possible to prevent ink-jetting performance from lowering which would be otherwise caused due to the drying of the inks.
According to a second aspect of the present invention, there is provided a liquid-droplet jetting method for jetting liquid droplets of a liquid onto a medium by using a liquid-droplet jetting apparatus which includes: a head having an actuator which applies a pressure to the liquid and a plurality of nozzles which jet the liquid droplets; and a carriage which is provided with the head and which moves in a predetermined direction; the method including:
According to the second aspect of the present invention, in all the nozzles, the vibration is imparted to the liquid-meniscus of the liquid so as to agitate the liquid which is dried and thus become viscous in the nozzles and the liquid which newly supplied to the nozzles. Therefore, even when the flushing operation is not performed frequently, it is possible to reduce, substantially constantly, the possibility that the jetting performance is lowered due to the viscous liquid. In addition, since no liquid-droplet is jetted at this time unlike in the flushing operation, it is also possible to reduce an amount of the liquid-droplet consumed unnecessarily for the non-printing operation, and to shorten the operation time because there is no need to interrupt the jetting operation so as to move the jetting head to the flushing position.
An embodiment of the present invention will be explained as follows with reference to the drawings. First, with reference to
As shown in
Further, the ink-jet printer 1 is provided with ink cartridges 5 accommodating a plurality of color inks, such as four color inks of a black ink Bk, a cyan ink C, a yellow ink Y and a magenta ink M, respectively. The ink cartridges 5 are connected, to the ink tank 40 provided on the carriage 9, via elastic ink-supply tubes 8 respectively. The inks are stored separately by color in the ink tank 40, and the color inks are supplied to the nozzles 15 such that a predetermined color ink, among the color inks, is supplied to nozzles 15 among the nozzles associated to the predetermined color.
Furthermore, a flushing receiving member 4 for a flushing operation is provided in the ink-jet printer 1 at a non-printing area thereof located at the left side. The flushing operation is performed at the flushing receiving member 4 before the printing is started or during the printing, so as to forcibly or periodically jet the ink from the nozzles 15 formed in the recording head 30 to thereby prevent an inconvenience such as an ink-jetting failure. The flushing receiving member 4 is constructed of a porous material and receives a discarded ink jetted from the recording head 30 during the flushing operation. Moreover, a suction cap 2 is provided on the ink-jet printer 1 at another non-printing area thereof located at the right side, and a suction-purge operation to suck the ink inside the nozzles 15 is performed by using the suction cap 2, to thereby prevent the inconvenience such as the printing failure. The suction cap 2 is provided to be detachable with respect to a nozzle surface of the recording head 30. When the suction cap 2 is in tightly contact with the nozzle surface, the suction operation is performed by using a known pump. Furthermore, there is provided a wiper member 3 which wipes the ink adhered to the nozzle surface after the purge operation.
As shown in
The actuator 31 is formed by stacking a plurality of piezoelectric ceramics layers 31a, and each of the piezoelectric ceramics layers 31a has a thickness of about 30 μm. Individual electrodes 33 and common electrodes 32 are sandwiched alternately between the stacked ceramics layers, to be arranged at positions corresponding to the pressure chambers 16 respectively. The common electrodes are arranged commonly with respect to the pressure chambers. A drive IC chip, in which a drive circuit 49 is packaged, is provided on the FPC 140 and is electrically connected to the electrodes 32 and 33 of the actuator 31. The drive circuit 49 generates a drive pulse which applies electrical voltage between the individual electrodes 33 and the common electrodes 32. By applying the electrical voltage between the individual electrodes 33 and the common electrodes 32, it is possible to deform or displace the ceramic layer 31a at active portions thereof sandwiched between these electrodes. With this, volume of the pressure chambers 16 are changed to thereby jet the ink from the nozzles 15.
Next, the electrical structure of the ink-jet printer 1 of the embodiment will be explained with reference to
The CPU 41, ROM 12, RAM13 and control circuit 22 are mutually connected via an address bus 23 and a data bus 24. The CPU 41 generates, in accordance with a pre-stored program in the ROM 12, a printing timing signal TS and a control signal RS and transmits the signals TS and RS to the control circuit 22. The control circuit 22 makes the image memory 25 store a printing data transmitted from an external device such as a personal computer 26 via an interface 27. Then, the control circuit 22 generates a interrupt signal WS based on a data transmitted via the interface 27 from the personal computer 26 or the like, and transmits the generated interrupt signal WS to the CPU 41. In accordance with the printing timing signal TS and the control signal RS and based on the printing data which is stored in the image memory 25, the control circuit 22 generates a printing data signal DATA for forming an image, corresponding the printing data, onto the recording-objective medium; a transfer clock TCK which is synchronized with the printing data signal DATA; a strobe signal STB; and a recording waveform signal ICK. Then, the control circuit 22 transmits each of the signals DATA, TCK, STB and ICK to the drive circuit 49.
The actuator 31 is equivalent to a condenser in which the piezoelectric ceramics 31a are sandwiched between the electrodes. As with respect to the above-described Tp, when a period of time during which the voltage is applied is short, then as shown
In the non-jetting drive as described above, a series of operations is repeated in which a drive pulse set (drive pulse group) formed of the three drive pulses is successively outputted for a predetermined number of times at a frequency of 26 KHz; and then stopping the output of the drive pulse set during a predetermined number of cycles. Further, when the output of the pulse set formed of the three non-drive jetting pulses for 100 to 150 cycles is considered as one block, then it is desired to repeat a series of operations, as shown in
As described above, the non-jetting drive pulse has a pulse width shorter than that of the drive pulse applied for jetting the ink, and the non-jetting drive pulse has a voltage lower than that of the drive pulse. By applying the non-jetting drive pulse having such a waveform to the actuator 31, it is possible to impart, to the meniscus of the ink inside the opening of the nozzle, a vibration to an extent that with which the ink is not jetted, thereby agitating the ink in the vicinity of the nozzle opening and thus preventing the ink disposed inside the nozzle opening from being dried. In addition, by alternately repeating the application of the non-jetting drive pulse during a predetermined number of cycles and stopping the application of the non-jetting drive pulse during a predetermined number of cycles, the agitation of the ink is performed not in a monotonous manner but in a varied manner. Accordingly, it is possible to effectively prevent the drying of the ink.
Next, a printing operation of the embodiment including the non-jetting drive will be explained. In the printing operation of the embodiment, the carriage 9 performs the ink-jetting with respect to the width direction of the recording paper P (left and right direction) under a printing instruction (first control). During such a printing operation, the controller 101 gives an instruction, in accordance with the program stored in the ROM 12, to the actuator 31 to supply only the non-jetting pulse (second control). Even in such a non-printing operation, the carriage 9 moves in the width direction of the recording paper P (left and right direction, predetermined direction) at least once. In other words, during the printing operation, at least for a period of time while the carriage is performing one movement (moving) at least once in the width direction, a non-printing operation (printing operation including a movement of the carriage during which the vibration is given to the ink meniscus in the vicinity of the openings of the nozzles). The term “one movement” referred here means a movement of the carriage in only one of the outgoing route and the returning route in the reciprocal movement of the carriage 9 in the width direction of the recording paper P (left and right direction). Namely, when the carriage 9 moves reciprocally, in the width direction of the recording paper P (left and right direction), starting from a print-start position and then returning again to the print-start position, it is counted as “two movements”.
By performing the printing operation in such a manner, it is possible to prevent the ink meniscus formed in the vicinity of the nozzle opening from being dried. In particular, with respect to a nozzle or nozzles 15, among the plurality of nozzles 15, from which the ink is jetted less frequently, the vibration is given to the ink meniscus. Accordingly, it is possible to prevent, with respect to all the nozzles, the jetting from being unstable due to the viscous ink.
Examples of the printing control operation will be explained by using flow charts shown in FIGS. 6 to 8. Programs for print control in the ink-jet printer 1 shown in FIGS. 6 to 8 respectively are each stored in the ROM 12 shown in
In a first example shown in
In such a manner, the printing operation is repeated while the carriage is moving once in outgoing route in the moving direction (S3). Then, when the printing operation for one movement is completed, vibration is given to the ink inside the nozzle openings without jetting the ink from the nozzles (vibrating step) (S4) in a subsequent movement in the returning route (moving step; S4). For example, in a printing mode for printing, for example, a photograph image, for which high resolution is required, the printing is performed only in the outgoing moving route, and this non-jetting drive is performed in the returning moving route.
In the non-jetting drive (S4), a drive data signal, which is equivalent to the printing data signal DATA with respect to all the nozzles, and the waveform data for the non-jetting drive pulses 50a to 50c (see
In a second example of the printing control as shown in
Next, a judgment is made whether or not there is a printing instruction (S1), and when there is the printing instruction, the carriage 9 performs a printing operation corresponding to one movement (S7). Afterwards, a judgment is made whether or not the printing operation corresponding to one movement has been completed (S8), and when the printing operation corresponding to one movement has been completed, a judgment is made at this timing whether or not the printing has been completed for all the printing data (S5).
On the other hand, when the printing has not been completed for all the printing data, a next movement is started. Therefore, “1” is added to the moving-count “n” of the carriage 9 (S9). Namely, “n+1” is assigned to the moving-count “n”. Then, a judgment is made whether or not the moving-count “n” reaches a specified (preset) value “m” (for example, 30 counts) (S10). When the moving-count does not reach the specified value “m”, then the set of printing operations is repeated. On the other hand, when the moving-count “n” reaches the specified value “m”, then the non-jetting drive is performed while making the carriage perform one movement (S4). Afterwards, the moving-count of the carriage 9 is resetted to “0”, and further a series of the printing operations is repeated in accordance with a printing instruction. The printing operation is further continued and when the moving-count “n” of the carriage 9 reaches the specified value “m” again, then the non-jetting drive is performed while making the carriage perform one movement or move once (S4). Afterwards, when the printing has been finished for all the printing data (S5: YES), then the printing operation is completed. Note that when the printing is completed for all the printing data on the outgoing moving route of the carriage 9, it is allowable that the carriage is returned to the print-start portion while performing the non-jetting during one movement on the returning route, then the printing operation is completed.
In a third example shown in
As described above, it is possible to impart vibration to the ink meniscus in the vicinity of the nozzles with the non-jetting drive by utilizing a time during which the carriage moves once. Accordingly, without performing the flushing operation frequently, it is possible to prevent substantially constantly the ink meniscus from being dried and the ink from becoming viscous, thereby preventing the recording quality from lowering or depredating. In particular, with respect to a recording medium such as postcard having a narrow width, there is no need to move the carriage by a distance greater than the width of the postcard unnecessarily for the flushing operation. Accordingly, it is also possible to suppress the lowering of printing speed and unnecessary consumption of the ink. Moreover, the non-jetting drive is performed also to a nozzle or nozzles 15, among the plurality of nozzles 15 formed in the recording head 30, from which the ink is jetted less frequently. Accordingly, the ink, which tends to be particularly viscous in such a less-frequently used nozzle, can be effectively agitated.
Note that in the above embodiment, when the non-jetting drive pulse is applied to the actuator, three non-jetting drive pulses are applied in one printing cycle. However, the number of the non-jetting drive pulses included in one printing cycle is not limited to three, and may be arbitrary. Further, although the printing frequency is 26 kHz in the embodiment, the frequency may also be arbitrary. Furthermore, the carriage is made to move in the width direction of the recording medium, the moving direction may be arbitrary such as the longitudinal direction of the recording medium. Moreover, in the embodiment, the non-jetting drive is performed after the jetting drive is performed. However, it is also allowable that the non-jetting drive is performed first once or a plurality of times, then the jetting drive is performed.
As described above, the present invention has been explained an ink-jet printer as an example. However, the present invention is also applicable to an apparatus which coats a coloring liquid in a form of a minutely small liquid droplet, or the like. For example, the liquid-droplet jetting apparatus of the present invention is not limited to an ink-jet head which jets an ink, and is also applicable to a liquid-droplet jetting apparatus which jets a liquid other than ink such as a reagent, a biomedical solution, a wiring material solution, electronic material solution, a cooling medium (refrigerant), a fuel, and the like.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-362824 | Dec 2005 | JP | national |
